COSMOGRILL 93420 User manual

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COSMOGRILL 4+1 Gas Barbecue
OWNER’S MANUAL
Model Number: 93420
Portable Gas Barbecue
If there are any issues with your barbecue upon delivery then, please contact CosmoGrill
Customer Services directly before using or assembling the barbecue.
The use of unauthorised parts can create unsafe conditions and environment.

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Table of Contents:
1. Warnings…………………………………………………………………………………………..………………...………page 3-4
2. Operating Instructions………………...…………………………………………………………………………...……page 5
3. Data Badge……………………………………………………………………..…………………...………………....…….page 6
4. Part List ……………………………………………………………………………………………………………....…….page 7-9
5. Assembly Instructions………………………………………………………………………………………………page 10-19
6. Connecting the gas cylinder to the barbecue.…………………….……………………..………………….page 20
7. Regulator and Hose………………………………..…………………………………...……………………….…...…page 20
8. Storage of the barbecue………………………………………………………………..………………..……………page 20
9. Connection to the gas cylinder…………………..………………………………………………...………………page 21
10. Connecting to the barbecue.……………………………………………………………………………...…………page 21
11. Leakage Checks………………………………………………………………….………………………...………...page 22-23
12. Lighting the barbecue…………………………………………………..…………………...…………………………page 24
13. Main Burner Ignition……………….……………………………....…………………………………...………..page 25-27
14. Safety Tips for grilling…………………………………………………………….……………………………… page 29-29
15. Cleaning and Care instructions………………..……………….………….………………………...……….page 30-31

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1) Warnings
●The gas barbecue is designed for outdoor use only.
●Make sure that the gas barbecue has been properly assembled according to the instructions of this
manual and all parts have been tightly fastened. Improper assembly can cause serious bodily injury or
death, so it is crucial to follow the assembly and safety instructions carefully.
●This manual needs to be retained for future reference.
●Leak test all gas supply line connections before every use.
●Do not use a flame to check gas leaks.
●In the event of a gas leak, turn off the gas tank immediately. Remove all fittings and contact your Local
Fire Department and then contact CosmoGrill Customer Services.
●Keep the area around the barbecue clear of combustible materials, including but not limited to; gasoline,
flammable materials, vapors, lava coal and wood chips.
●Ensure that the area around the barbecue is well ventilated. Combustible materials should be at least
1 metre away from the top, bottom, back or sides of the barbecue.
●The gas barbecue should never be operated by children under the age of 18. Accessible parts of the
barbecue may be very hot. Keep young children and pets away while it is in use and until it has
completely cooled down completely.
●You should exercise reasonable care when operating the gas barbecue. It should never be left
unattended, especially with the hood left down, or moved while in operation. Carefully read this manual
and the instructions on the control panel before use.
●Do not attempt to disconnect any gas fitting when the barbecue is in operation or still hot. Before use,
make sure that all the gas connections are tightly secured. If they are not, turn off the gas tank and
check all gas connections (refer to page 20).
●Should the burners go out while in operation, turn all gas valves off. Open the lid and wait five minutes
before attempting to relight, using the lighting instructions (refer to page 24).
●A regulator complying with the in force national norm will have to be connected to the gas tank in order
to obtain the appropriate gas pressure.
●Do not make any modification on regulator pressure or on the burners. Any modification of the gas
barbecue may be dangerous.
●Never lean over an open grill or place hands in the front edge of the cooking box.
●Should a grease fire occur, turn off all burners and leave the lid closed until fire is out. If the fire does
not subside momentarily after turning the burners off, call your local Fire Department immediately. If
in doubt, always call your Fire Department for assistance (refer to page 28-29).
●Do not enlarge valve orifices or burner ports when cleaning the valves or burners.
●Liquid propane gas is not natural gas. The conversion or attempted use of natural gas in a liquid propane
unit or liquid propane gas in a natural gas unit is dangerous and will void your warranty.
●Use heat-resistant barbecue mitts or gloves when operating the barbecue.
●Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.

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●A dented or rusty gas cylinder may be hazardous and should be checked by your gas supplier. Do not
use a gas cylinder with a damaged valve.
●Although your gas cylinder may appear to be empty, gas may still be present. Always turn the gas valve
off after every use and store/transport your cylinder accordingly.
●Exercise reasonable care when operating your barbecue.
●Strong winds and low temperatures can affect the heating and performance of your barbecue, so
factor in these elements when positioning your barbecue outdoors for cooking.
●The use of alcohol or prescriptive/non-prescriptive drugs may impair the consumer’s ability to
properly assemble or safely operate the barbecue.
●Do not use the gas barbecue for any other use than the one for which it is interested for.
●If you see, smell or hear the hiss of escaping gas from the gas cylinder:
1. Move away from the cylinder
2. Do not attempt to correct the problem yourself
3. Call immediately your local Fire Department
DANGER
If you smell gas:
1. Shut off gas supply to the barbecue.
2. Extinguish any open flames.
3. Open lid.
4. If odour continues, keep away from the
barbecue and immediately call your gas
supplier or your local Fire Department.
Leaking gas may cause a fire or explosion which can cause serious bodily injury or death, or damage to
property.

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2) Operating Instructions
WARNINGS:
●Only use this gas barbecue outdoors in a well-ventilated area. Do not use it in a garage, building, alley
way or any other enclosed area.
●Do not use the barbecue under overhead combustible construction.
●The barbecue is not intended to be installed in or on recreational vehicles and/or boats.
●The barbecue must always be lit with the hood in the open position. Under no circumstances must the
barbecue be lit with the hood in the closed position.
●When in use, always place the barbecue and cylinder on flat level ground.
●The barbecue should be protected from direct draughts and shall be positioned or protected against
direct penetration by any trickling water (e.g., rain). If used on a wooden table, the table must be
protected with a non-flammable covering to avoid any discoloring of the wood.
●Always open the barbecue lid carefully and slowly as heat and steam trapped within the grill can severely
burn you.
DANGER:
Do not use an open flame to check for gas leaks. Be sure there are no sparks or open flames in the area
while you check for gas leaks. Not doing so can result in a fire or explosion which can cause serious
bodily injury or death and damage to property.

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3) DATA BADGE FOR THE D48 MOBILE BARBECUE
BARBECUE
DESIGNATION
D48
DECLARED HEAT INPUT
CAT.
TOTAL RATE AT 9.3 KW (670g/h)
EACH MAIN BURNER 1.8 KW (130g/h) * 4
SIDE BURNER 2.1 KW (150g/h)
INLET PRESSURE
I3B/P(30)
I3+(28-30/37)
I3B/P(50)
I3B/P(37)
G30 BUTANE /
G31 PROPANE AT
30mbar
G30 BUTANE AT
28-30mbar / G31
PROTANE AT
37mbar
G30 BUTANE /
G31 PROPANE
AT 50mbar
G30 BUTANE /
G31
PROPANE
AT 37mbar
SETTING PRESSURE
AS FOR INLET PRESSURE
MAIN BURNER TYPE
STAINLESS STEEL TUBULAR BURNERS
SIDE BURNER TYPE
ROUND STAINLESS STEEL BURNER
NO.OF BURNERS
4 MAIN BURNERS
INJECTOR SIZE AND
MARKING OF MAIN
BURNER
0.66 mm
0.66 mm
0.58 mm
0.62 mm
INJECTOR SIZE AND
MARKING OF SIDE
BURNER
0.70 mm
0.70 mm
0.60 mm
0.68 mm
INLET CONNECTION
NOZZLE OR CONE END FITTINGS DEPENDANT ON THE NATIONAL
SITUATIONS IN COUNTRIES DESTINATION
IDENTIFICATION CODE
1936CU2549
FOR USE OUTDOORS AND IN WELL VENTILATED AREAS
WARNING: ACCESSIBLE PARTS MAY BE VERY HOT. KEEP YOUNG CHILDREN AWAY
READ THE INSTRUCTION LITERATURE BEFORE USING THE BARBECUE
CLOSE THE VALVE OF THE GAS CYLINDER OR THE REGULATOR AFTER USE
THE USE OF THIS BARBECUE IN ENCLOSED AREAS CAN BE DANGEROUS AND IS PROHIBITED
THE HOODED BARBECUE MUST ALWAYS BE LIT WITH THE HOOD IN THE OPEN POSITION. UNDER NO
CIRCUMSTANCES MUST THE BARBECUE BE LIT WITH THE HOOD IN THE CLOSED POSITION
MADE IN CHINA
IMPORTANT:
Read the following instructions carefully and be sure the barbecue is properly installed, assembled
and cared for. Failure to follow these instructions may result in serious bodily injury and/or
property damage.
If you have any questions concerning assembly or operation, consult COSMOGRILL or a LPG Gas
Company.
“NOTE FOR CONSUMER: Retain the manual for future use”

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4) Part List
4)

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5) Assembly Instructions

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Diagrams for assembly of the side burner (step 8 shown above):
Once inserted, this part will just ‘sit
there’ and it will not make any ‘clicking’
sounds when connected. It will also
not be airtight, but this is how it is
intended to be. If your connections
look like the picture above, then it is
likely to be done correctly.
Gently bend the hose as per the
illustration.
1)
2)
3)
4)
Then attach part D11 as shown in
the illustration above.
Attach the above part with screws first
by hand then gently tighten with a
screwdriver.
If additional clarification is required, a video can be found by scanning above QR code
alternatively visit the follow weblink into your internet browser:
https://www.youtube.com/watch?v=Z0Tu87mCet0
5)
The final step is securing the
screws circled above to the side
burner

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1. The barbecue must be installed at least 1 metre away from any flammable materials.
2. The barbecue should be placed on a non-flammable flat surface.
3. Make sure your barbecue is placed in an area that will not be affected by adverse weather.

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*The above is for assembly illustration purposes only
DANGER:
Do not place the gas cylinder on any part of the barbecue, the gas cylinder should be at
least 1 metre away.

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5) CONNECTING THE GAS CYLINDER TO THE BARBECUE
This barbecue is only suitable for use with low-pressure butane or propane gas and fitted with the
appropriate low-pressure regulator via a flexible hose. The hose should be secured to the regulator
and the barbecue with hose clips.
1. When the diameter of the injector is φ0.77, this barbecue is set to operate a 28-30 mbar
regulator with butane gas and a 37 mbar regulator with propane gas, or a 30 mbar regulator
with butane, propane gas or their mixtures.
2. When the diameter of the injector is φ0.70, this barbecue is set to operate a 50 mbar regulator
with butane, propane gas or their mixtures.
Use a suitable regulator certified to BSEN 16129:2013. Please consult your LPG dealer for information
regarding a suitable regulator for the gas cylinder.
Do not use a regulator from previous BBQ, use a new one for optimum
functionality.
5) Regulator and Hose
●The hose and regulator are not supplied with this barbecue due to its compatible with both butane
and propane gas. Only the suitable hose and regulator complying to the relevant standard for the
country of use can be fitted to the barbecue.
●This regulator must comply with the requirements of EN 16129:2013.
●The use of the wrong regulator or hose is unsafe; always check that you have the correct items before
operating the barbecue.
●The length of the hose must be 1.5 metre (maximum). Worn or damaged hose must be replaced.
Ensure that the hose is not obstructed, kinked, or in contact with any part of the barbecue other
than at its connection
●The gas supply hose should be checked periodically and should be replaced at least every two
years.
6) Storage of the barbecue
Storage of the barbecue indoors is only permissible if the cylinder is disconnected and removed from
the barbecue. When the barbecue is not in use, it should be stored under a premium,0 breathable
barbecue cover and stored in a completely moisture-free environment. The barbecue should be
sprayed with anti-rust spray every 2-3 months when the barbecue is not in use to avoid rusting. The
gas cylinder must be stored outdoors, in an upright position, away from direct sunlight, flammable
materials, pilot lights and other sources of ignition. The cylinder must never be stored where
temperatures can reach over 50°C be and must never be stored in the basement or non-ventilated
areas. Always keep the cylinder out of the reach of children.
For longer term storage: use anti-rust spray often, clean then lubricate the cooking surface and tamers
with vegetable oil and store indoors. Perform a gas leak test before using the barbecue (refer to page
23-24).