Assa Abloy Orion User manual

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ASSA ABLOY Hospitality 66 8003 016-3
Installation Manual
Orion High Voltage Thermostat
DRAFT

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ASSA ABLOY Hospitality 66 8003 016-3
Copyrights
The information in this document is subject to change at the sole discretion of
ASSA ABLOY without notice.
Any use, operation or repair in contravention of this document is at your own risk.
ASSA ABLOY does not assume any responsibility for incidental or consequential
damages arising from the use of this manual.
All information and drawings in this document are the property of ASSA ABLOY.
Unauthorized use and reproduction is prohibited.
VingCard and Elsafe are registered trademarks of ASSA ABLOY.

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ASSA ABLOY Hospitality 66 8003 016-3
Table of contents
.................................................................................................6FCC and ISED(IC) statements
........................................................................................................................ 6FCC statements
........................................................................................................................ 7
ISED (IC) statements
................................................................................................................................................ 7
End product labeling
.................................................................................................81. Introduction
.................................................................................................9
2. To install the software
........................................................................................................................ 92.1 To install a Visionline option
........................................................................................................................ 9
2.2 To install an Orion EMS client
................................................................................................................................................ 9
2.2.1 To start an Orion EMS client
.................................................................................................103. To install the Orion EMS devices
........................................................................................................................ 103.1 To install a thermostat
................................................................................................................................................ 11
3.1.1 Step-by-step procedure
................................................................................................................................................ 12
3.1.2 Thermostat dimensions
................................................................................................................................................ 13
3.1.3 To mount a thermostat
................................................................................................................................................ 14
3.1.4 To wire a thermostat
....................................................................................................................................... 15
3.1.4.1 Low voltage terminal block (12 pole; 3.5mm spacing)
....................................................................................................................................... 16
3.1.4.2 High voltage terminal block (8 pole; 5.0mm spacing)
....................................................................................................................................... 17
3.1.4.3 Switch output
....................................................................................................................................... 17
3.1.4.4 Proportional output
....................................................................................................................................... 18
3.1.4.5 Extra input
....................................................................................................................................... 19
3.1.4.6 Wired door switch
....................................................................................................................................... 20
3.1.4.7 Outputs N, L, RV, Y and W
....................................................................................................................................... 22
3.1.4.8 More about live output
....................................................................................................................................... 23
3.1.4.9 Fan outputs
....................................................................................................................................... 23
3.1.4.10 Connection example for floating valve
........................................................................................................................ 24
3.2 To install an RF door switch
................................................................................................................................................ 24
3.2.1 RF door switch dimensions
................................................................................................................................................ 25
3.2.2 RF door switch magnet dimensions
................................................................................................................................................ 25
3.2.3 Wall-mounted casing
.................................................................................................264. To set up a thermostat profile
........................................................................................................................ 264.1 General
........................................................................................................................ 27
4.2 HVAC
................................................................................................................................................ 28
4.2.1 Heating
....................................................................................................................................... 28
4.2.1.1 2-pipe fan coil with automatic switching
....................................................................................................................................... 29
4.2.1.2 Proportional
....................................................................................................................................... 30
4.2.1.3 Floating valve
................................................................................................................................................ 31
4.2.2 Cooling
....................................................................................................................................... 31
4.2.2.1 2-pipe fan coil with automatic switching
....................................................................................................................................... 32
4.2.2.2 Proportional
....................................................................................................................................... 33
4.2.2.3 Floating valve
................................................................................................................................................ 34
4.2.3 Consumption
........................................................................................................................ 34
4.3 Fan

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ASSA ABLOY Hospitality 66 8003 016-3
........................................................................................................................ 35
4.4 Limits
........................................................................................................................ 37
4.5 Timeout
........................................................................................................................ 37
4.6 Deadband
........................................................................................................................ 38
4.7 Misc
.................................................................................................435. To commission the system
........................................................................................................................ 435.1 To join the thermostat to the network
........................................................................................................................ 45
5.2 To commission when thermostat controller is not used
.................................................................................................476. To check the installation
........................................................................................................................ 476.1 To check diagnostics
........................................................................................................................ 48
6.2 To test the in-room devices
.................................................................................................50Appendix A: Quick reference of technical data
.................................................................................................52
Appendix B: Firmware upgrade
.................................................................................................54
Appendix C: To set up a suite
........................................................................................................................ 54Introduction
........................................................................................................................ 54
To set up a suite with foyer door
................................................................................................................................................ 55
To enable 'suite with foyer door' in Visionline
................................................................................................................................................ 55
To set up the online network
................................................................................................................................................ 56
To initialize the master thermostat with suite settings
................................................................................................................................................ 57
To read out the thermostat status
................................................................................................................................................ 57
Online network tree
........................................................................................................................ 58
To set up a suite with two rooms (not foyer)
................................................................................................................................................ 58
VingCard door locks
....................................................................................................................................... 59
Visionline settings
....................................................................................................................................... 60
To set up the online network
....................................................................................................................................... 61
To initialize the master thermostat with suite settings
....................................................................................................................................... 61
Online network tree
................................................................................................................................................ 62
Other guest door locks than VingCard
....................................................................................................................................... 63
To set up the online network
....................................................................................................................................... 64
To configure the door switches
....................................................................................................................................... 64
Online network tree
........................................................................................................................ 65
To set up a suite with one door only
................................................................................................................................................ 66
To set up the online network
................................................................................................................................................ 67
To initialize thermostats with suite settings
....................................................................................................................................... 67
To initialize the thermostat in the first room of the suite
....................................................................................................................................... 68
To initialize the thermostat in the second room of the suite
................................................................................................................................................ 69
To read out the thermostat status
................................................................................................................................................ 69
Online network tree
........................................................................................................................ 70
More about how the suite works
................................................................................................................................................ 70
Suite with foyer
....................................................................................................................................... 70
Suite card
....................................................................................................................................... 71
Regular guest card
................................................................................................................................................ 71
Suite with one door only

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ASSA ABLOY Hospitality 66 8003 016-3
.................................................................................................72Appendix D: Configuration in offline scenarios
........................................................................................................................ 73To add the lock to the in-room network
.................................................................................................77Appendix E: To install an external motion sensor
........................................................................................................................ 78Quick reference of technical data
........................................................................................................................ 78
Motion sensor dimensions
........................................................................................................................ 79
Motion sensor locations
.................................................................................................80Appendix F: Read more
.................................................................................................80
Revision history

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ASSA ABLOY Hospitality 66 8003 016-3
FCC and ISED (IC) statements
FCC (Federal Communications Commission) statements
These devices comply with Part 15 of the FCC Rules. Operation is subject to the following
two conditions:
(1) these devices may not cause harmful interference, and
(2) these devices must accept any interference received, including interference that may
cause undesired operation.
Important note: To maintain compliance with FCC´s RF exposure guidelines, this equipment
should be installed and operated with minimum distance 20 cm between the radiator and your
body. Use only the supplied antenna.
This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment.
These transmitters must not be co-located or operating in conjunction with any other antennas
or transmitters.
Changes or modifications not expressly approved by the party responsible for compliance could
void the user's authority to operate the equipment.
Note: This equipment has been tested and found to comply with the limits for a Class B digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference in a residential installation. This equipment generates,
uses and can radiate radio frequency energy and, if not installed and used in accordance with
the instructions, may cause harmful interference to radio communications. However, there is
no guarantee that interference will not occur in a particular installation. If this equipment does
cause harmful interference to radio or television reception, which can be determined by turning
the equipment off and on, the user is encouraged to try to correct the interference by one or
more of the following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit different from that to which the
receiver is connected.
- Consult the dealer or an experienced radio/TV technician for help.
The concerned end product must be labeled to say 'Contains FCC ID: Y7V-683081118C1'.
The concerned end product must be labeled to say 'FCC ID: Y7V-TZENHV'.

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ASSA ABLOY Hospitality 66 8003 016-3
ISED (IC) statements
These devices comply with Industry Canada licence-exempt RSS standard CAN ICES-3 (B)/NMB-3(B) B.
Operation is subject to the following two conditions:
(1) these devices may not cause interference, and
(2) these devices must accept any interference, including interference that may cause undesired
operation of the devices.
Les présents appareils sont conformes aux CNR d’Industrie Canada applicables aux appareils radio
exempts de licence. L’exploitation est autorisée aux deux conditions suivantes:
(1) les appareils ne doivent pas produire de brouillage, et
(2) l’utilisateur des appareils doit accepter tout brouillage radioélectrique subi,
même si le brouillage est susceptible d’en compromettre le fonctionnement.
Important note: To comply with Industry Canada RF radiation exposure limits for general population,
the antennas used for these transmitters must be installed such that a minimum separation distance
of 20 cm is maintained between the radiator (antenna) and all persons at all times and must not be
co-located or operating in conjunction with any other antenna or transmitter.
Under Industry Canada regulations, these radio transmitters may only operate using an antenna of a
type and maximum (or lesser) gain approved for the transmitter by Industry Canada. To reduce potential
radio interference to other users, the antenna type and its gain should be so chosen that the equivalent
isotropically radiated power (e.i.r.p.) is not more than that necessary for successful communication.
These radio transmitters IC9514A-683081118C1 and IC9514A-TZENHV have been approved by Industry
Canada to operate with the antenna types listed below with the maximum permissible gain and required
antenna impedance for each antenna type indicated. Antenna types not included in this list, having
a gain greater than the maximum gain indicated for that type, are strictly prohibited for use with
these devices.
Name/Model Gain Impedance
Inverted F-antenna 3.0 dBi 50 ohm
The term "IC" before the equipment certification number only signifies that the Industry Canada
technical specifications were met.
Le terme "IC" devant le numéro de certification signifie seulement que les specifications techniques
Industrie Canada ont été respectées.
End product labeling
The radio module is labeled with its own IC Certification Number. If the IC Certification Number is not visible
when a module is installed inside another device, then the outside of the device into which the module is
installed must also display a label referring to the enclosed module. In that case, the final end product must
be labeled in a visible area with the following:
'Contains IC: 9514A-683081118C1'
'IC: 9514A-TZENHV'

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ASSA ABLOY Hospitality 66 8003 016-3
1. Introduction
Energy is a large cost for hotels, and EMS (Energy Management System) is a way
of achieving energy savings in guest rooms. With the Orion EMS software option
to Visionline it is possible to
view the Orion EMS status of different rooms
modify the configurable parameters for a room/group of rooms/entire property)
provide alarm conditions
provide energy savings reports
provide preventative maintenance reports
This manual
describes how to install the Orion EMS (Energy Management System) option
and if applicable an Orion EMS client; see chapter 2
- for the Orion EMS features to be shown in the Visionline software, it is
necessary to install the Orion EMS option; follow the steps in section 2.1
- if the Orion EMS features should also be available in a separate client where
the operators do not see the "ordinary" Visionline items such as doors,
follow the steps in section 2.2; this requires that the Orion EMS option
has been installed in the Visionline software
describes how to install the Orion EMS devices; chapter 3
describes how to set up a thermostat profile; chapter 4
describes how to commission the Orion EMS devices in an online network;
chapter 5
Note: For daily operations when the system is in use, see Daily use manual Orion High
Voltage Thermostat. In that document, more information about SysMon (System Monitor)
features is also found. For more information about the Orion Service software, see Quick
reference guide Orion Service.
A main task for Orion EMS is to determine whether or not a guest room is physically
occupied. When a room is not occupied, Orion EMS controls the HVAC (Heating
Ventilation and Air Conditioning) systems based on the configurable settings of
the system. The items used together with Orion EMS are:
digital thermostat Orion High Voltage Thermostat; in the rest of this document
simply called 'thermostat'
motion sensor
Note: The thermostat has a built-in motion sensor, but in some cases
(depending on the location of the Orion High Voltage Thermostat in the room)
it can be necessary to use an external motion sensor in addition.
door monitoring device; lock, switch
gateway (the same as is used for online doors; requires the Online option which
is also installed according to section 2.1)
Note: The gateway is not used in offline scenarios; see Appendix D for details.
Note: For each room number, it is possible to have
one wired thermostat
up to five motion sensors
up to five door switches
Note: The best conditions for Orion EMS are obtained if also the locks are online and
commissioned to the same online network as the thermostat and the motion sensor.

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ASSA ABLOY Hospitality 66 8003 016-3
2. To install the software
2.1 To install a Visionline option
If the Orion EMS option (and Online option) has been ordered together withthe
Visionline software, it is included in the license code and will be set in the software
when the license code is entered. If the option(s) should be added to the system at
a later occasion, when the license code has already been entered and system ID is
therefore set, an option code is used instead. Several software options can be included
in one option code. An operator with the authority to handle option codes must be
logged on. Normally, options are set by the system manager or the distributor.
When ordering the option, the system code must be communicated to the
ordering department:
1. Double click on System settings under the Reports tab in the navigation window
of Visionline. System settings is available even if you are not logged on.
2. Communicate your system code to the order department; see order
acknowledgement for phone number and e-mail address. The system code
can also be entered in the Ordering web page when making the order.
To install an option:
1. Go to Tools/Option code
in Visionline.
2. Enter the option code and click Apply
Figure 1
2.2 To install an Orion EMS client
If there should be a separate Orion EMS client (see chapter 1 for more information),
this is installed according to the ReadMe file for the applicable operating system.
The ReadMe files are found on the Orion EMS software CD.
2.2.1 To start an Orion EMS client
1. Click the Start button and go to Programs/Orion EMS/Orion EMS.
2. When requested, log on with the same user ID and password as for Visionline.

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ASSA ABLOY Hospitality 66 8003 016-3
3. To install the Orion EMS devices
3.1 To install a thermostat
I
mportant: This thermostat directly controls high voltage circuits
and must be installed by a licensed electrician.
I
mportant: All local codes must be followed when installing this thermostat.
The thermostat will control a variety of HVAC systems and the installation will
vary based on the type of system to which it is installed.
Figure 2
The master controller of the in-room system is the thermostat, shown in Figure 2.
To the guest, this device appears and operates as a standard digital thermostat;
however, this device also receives entry and exit information from the door lock
or switch as well as motion detected information from the motion sensor. This
information is used to determine the occupancy status of the room and implement
energy savings strategy based on this information. The guest operates the
thermostat, which communicates directly with the Visionline software/Orion EMS
software and the devices within the room.

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ASSA ABLOY Hospitality 66 8003 016-3
3.1.1 Step-by-step procedure
For a new thermostat, the following steps must be followed:
Figure 3: Service cable RJ12 to 3.5mm
stereo jack (Art. No 205 999 008)
Figure 4
1. Make sure that the thermostat has got the
latest available firmware:
- Plug the service cable (see Figure 3) into
the thermostat.
- In Orion Service (see Figure 4): choose
the Versions alternative and click the
Readout button. See Quick reference guide
Orion Service for more information about
the software.
2. Mount the thermostat according to here.
3. Add the thermostat to the Thermostats list in
Visionline; in the Thermostat details dialog
you should also choose the profile to which
the thermostat should belong. If no applicable
thermostat profile exists in Visionline, create
one according to chapter 4.
4. Initialize the thermostat with room number
and also with parameters according to the
chosen thermostat profile; follow the Initialize
section in Quick reference guide Orion Service.
Note: If one or more parameters of a
thermostat profile are at a later occasion
updated, these new parameters will
automatically be sent to all concerned online
thermostats. If the thermostats are not online,
they are updated via the Initialize alternative
in Orion Service.
5. Make external connections according to here.
6. If the thermostat should be online, set it up in
the online network according to the chapter To
commission the s
y
stem.

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ASSA ABLOY Hospitality 66 8003 016-3
3.1.2 Thermostat dimensions
Dimensions in mm (inches)
Figure 5
Note: This thermostat is an independently mounted control for surface mounting.

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3.1.3 To mount a thermostat
Figure 6
Figure 7
Figure 8
1a. If US single gang box is
applicable: mount the wall
bracket to the US single gang
box according to Figure 6,
using the two screws that are
enclosed with the US single
gang box.
1b. If EU junction box is applicable:
mount the wall bracket to the
EU junction box according to Figure 7, using
the two screws that are enclosed with the EU
junction box.
1c. If the fastening holes do not fit
the installed junction box, or if no
junction box is installed: use a PZD-2
screw driver to mount the wall bracket
with the four enclosed 3.5x25 screws.
2. Connect to the two terminal blocks according to here. Note: See a description of the different inputs and outputs in
the sections Low voltage terminal block and High voltage terminal block.
Figure 9
Figure 10
Figure 11
3. Use a PZD-2 screw driver to
fasten the cover for
wall bracket with the two
enclosed 3.5X9.5 screws.
4. Snap the front plate onto the thermostat. 5. Snap the thermostat onto the
wall bracket.
Figure 12 Figure 13
6. Push to lock the thermostat from the top and from the bottom.

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ASSA ABLOY Hospitality 66 8003 016-3
3.1.4 To wire a thermostat (Orion High Voltage Thermostat)
The thermostat has got two terminal blocks for external connections; one for low
voltage and one for high voltage. The different terminals are specified in Figure 14
below. See details about the low voltage terminal block here and about the high
voltage terminal block here.
For connection examples, click the links below:
Switch output
Proportional output
Extra input and wired door switch
Outputs N, L, RW, Y and W
Fan outputs
Figure 14
Important: The cabling is different for the two terminal blocks, due to different sizes of the blocks.
Low voltage cable: maximum cable cross section 1.0mm2
High voltage cable: maximum cable cross section 1.5mm2

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ASSA ABLOY Hospitality 66 8003 016-3
3.1.4.1 Low voltage terminal block (12 pole; 3.5mm spacing)
Note: The parameters are set up in Visionline; see the section To set up a thermostat profile for details.
Note: For connection examples, click the links in the left column of Table 1 below.
Switch output Warning: The switch output must not be used to switch the mains voltage.
Max 24V AC/DC, SELV, max 0.1A
Potential free switch output
Primary function: contact closed when the room is occupied; can e.g. be used for
giving a signal to a light control system
Note: This is a switch output only; no voltages are output.
Alternative use of this output (e.g. use for intelligent switch and welcome scene)
must be set up in Visionline.
Proportional
output
(0-10V)
Outputs an analog voltage between 0V and 10V, where 0V is off and 10V is max
on.
Note: This is to control actuators with a 0-10V control input*.
Cool: output to a proportional cool actuator
GND: common reference for the heat and cool outputs
Heat: output to a proportional heat actuator
*) Some actuators require other voltages, e.g. 2-10V or 0-5V.
Extra input Important: Do not apply any voltage. This is an input for a switch,
connected between the input and the GND terminal.
Primary function: Used as input from a card switch or a wired motion sensor
Alternative function: Input for 2-pipe temperature sensor (hot/cold water); this
sensor can either be a bimetal switch (open or closed depending on the
temperature it senses) or a 1k NTC resistor connected between this input and the
GND terminal. The 1k NTC resistor is a temperature-depending resistor, giving an
analog value determined by the temperature it senses. Note: If the 2-pipe
temperature sensor is used, it is not possible to have a wired motion sensor.
Exterior door Important: Do not apply any voltage. This is an input for a switch,
connected between the input and the GND terminal.
Used as input from a switch mounted on an exterior door or window;
will turn the AC off when the door/window is open
Interior door Important: Do not apply any voltage. This is an input for a switch,
connected between the input and the GND terminal.
Used as input from a switch mounted on an interior door;
applicable when no VingCard online lock is installed
RS-485 (not in
use) For communication with other equipment (e.g. light control equipment)
using the RS-485 standard
A shielded twisted pair cable, made for this communication standard,
must be used
A= non-inverting pin
B= inverting pin
C= common
Table 1

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ASSA ABLOY Hospitality 66 8003 016-3
3.1.4.2 High voltage terminal block (8 pole; 5.0mm spacing)
Note: The parameters are set up in Visionline; see the section To set up a thermostat profile for details.
Note: For connection examples, click the links in the left column of Table 2 below.
Mains volta ge input Universal voltage input 100VAC-277VAC; 50/60Hz;
rated impulse voltage 4kV
This is the voltage that is output on the high voltage terminals,
but it is also used as power supply input for the thermostat
internal circuits
N= Neutral
L= Live
Fan outputs Type 1.B action. Max load 3A (3FLA/18LRA)
Mains voltage output at
- G1: Fan 1, when the fan is to be run at lowest speed
- G2: Fan 2, when the fan is to be run at medium speed
- G3: Fan 3, when the fan is to be run at high speed
Note: For information about fan settings in Visionline, click here.
Note: For information about live output, click here.
RV: Reversing valve Type 1 action. Max load 0.5A
Primary function: Used for switching between summer/winter
(cold/hot water in the pipes of a 2-pipe system)
Alternative functions (must be set up in Visionline):
- Mains voltage output when the room is occupied
- Mains voltage output when the guest enters the
room for the first time; welcome scene
Note: These alternative functions can also be set up for G2.
- Can be used as return (close) for floating valves
Note: For information about live output, click here.
Y: Cool output Type 1 action. Max load 0.5A
Mains output for cool actuator
Primary function: Mains voltage output when the temperature
is above the set temperature (plus deadband)
W: Heat output Type 1 action. Max load 0.5A
Mains output for heat actuator
Primary function: Mains voltage output when the temperature
is below the set temperature (minus deadband)
Table 2

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ASSA ABLOY Hospitality 66 8003 016-3
3.1.4.3 Connection examples for switch output
Figure 15
3.1.4.4 Connection example for proportional output
Figure 16

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ASSA ABLOY Hospitality 66 8003 016-3
3.1.4.5 Connection examples for extra input
Note: NO (normally open)/NC (normally closed) in the below pictures refer to the
state of the switch when the card is not inserted, or motion is not detected.
Figure 17

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ASSA ABLOY Hospitality 66 8003 016-3
3.1.4.6 Connection examples for wired door switch
Note: NO (normally open)/NC (normally closed) refers to the state of the switch when
the door or window is open.
Figure 18

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ASSA ABLOY Hospitality 66 8003 016-3
3.1.4.7 Connection examples for outputs N, L, RV, Y and W
In HVAC (Heating Ventilation and Air Conditioning) systems, a difference is often
made between 2-pipe systems and 4-pipe systems.
In a 2-pipe system there is one pipe in and one pipe out; both pipes either have cold
water or hot water. If there is cold water in the pipes, the air conditioning can only
be used for cooling. If there is hot water in the pipes, the air conditioning can only
be used for heating. In most cases, cold/hot water in the pipes is changed twice a
year (Spring/Autumn) through an actuator connected to the cool output on the
thermostat.
In a 4-pipe system there are two pipes in and two pipes out; one set of pipes in/out
has cold water and the other set of pipes in/out has hot water. The thermostat can
choose whether cooling or heating is applicable by activating either the cool output
or the heat output on the thermostat.
For a thermostat to know whether the water in a pipe is cold or hot, a pipe
temperature sensor is used. There are two types of pipe temperature sensors;
see details here.
Figure 19