Astro Pneumatic Tool 3036 User manual

DO NOT DISCARD – GIVE TO USER
WARNING
www.astrotools.com
PLEASE DO NOT RETURN ANY PRODUCT WITHOUT CALLING
1-800-221-9705 FOR INSTRUCTIONS
Page 1
Model: Product Type:
When unpacking, check the parts diagram and part number
listing on page 4 to make sure all parts are included. If any
parts are missing or damaged, please call your distributor.
Unpacking
Study, understand and follow all instructions provided with this
product. Read these instructions carefully before installing,
operating, servicing or repairing this tool. Keep these instructions
in a safe accessible place.
INTENDED USE OF THE TOOL
• Astro Pneumatic Tool Co. warrants our products to the original user against defective
material or workmanship for a period of 1 year (except where noted on our price
schedule) from the date of 1st use. Astro reserves the right to determine whether the
product failed because of defective material, workmanship or other causes and to charge
back for missing parts. Astro Pneumatic Tool Co., at its discretion, will repair products
covered under this warranty free of charge. The distributor should direct the original user
to return the product (with the exceptions listed below) with the distributor’s name,
address, adequate proof of date of purchase or a copy of warranty card, and a short note
explaining the problem. Failures caused by accident, alteration, or misuse are not
covered by this warranty.
• If one part of this product fails, please do not return the entire product. Astro will
replace free of charge component parts of this product that fail within 1 year of first
use by the original user. Items included in this category include but are not limited
to kits, hand tool kits and any other product where there are multiple items or
components that make up the unit. Please contact the phone number below in
order to obtain the replacement components covered under warranty.
• Astro Pneumatic Tool Co. or its authorized service representatives must perform all
warranty repairs. Any repair to the product by unauthorized service representatives
voids this warranty. The rights under this warranty are limited to the original user and may
not be transferred to subsequent owners.
• This warranty is in lieu of all other warranties, expressed or implied, including warranties
of merchantability and fitness for a particular purpose. Some states do not allow the
exclusion of limitations of incidental or consequential damages so the
above limitations may not apply to you.
1 YEAR LIMITED WARRANTY
• Normal use of this product is likely to expose the user to
dust and/or microscopic particles containing chemicals
known to the State of California to cause cancer, birth
defects or other reproductive harm. Always wear
appropriate safety equipment and clothing when using this
product. Study, understand and follow all instructions
provided with this product. Failure to read and follow all
warnings and operating instructions may result in damages
and serious injury or death.
• Always wear ANSI approved goggles when using this
product. (Users and Bystanders).
• Never use this tool for any application other than for
which it was designed.
• Only use accessories designed for this tool.
• Never alter or modify this tool in any way.
•Improper operation and/or maintenance of the tool,
modification of the tool, or use of the tool with accessories
not designed for it could result in serious injury or death.
• Always select the correct accessories of the correct size
and design for the job that you are attempting to perform.
• Always work in a clean, safe, well-lit, organized and
adequately equipped area.
•Do not begin repairs without assurance that vehicle is in
secure position, and will not move during repair.
WARNING
3036 AIR BELT SANDER (10 x 330MM)
PRODUCT INFORMATION:
SPECIFICATIONS:
MADE IN TAIWAN
AIR BELT SANDER (10 x 330MM)
Free Speed: 16,000rpm
Size of Belt: 10mm x 330mm
Air Consumption: 4cfm
Overall Length: 12.59" (320mm)
Net Weight: 2.09 lbs. (0.95kg)
Air Inlet: 1/4"
Air Pressure: 90 psi
• Simple belt tension lever
• Non-slip handle grip
• Variable speed control
• Increase pulley space for new thicker belts
• Unit comes with:
1 - Sanding Belt 80 Grit - 10 mm x 330 mm
1 - Sanding Belt 100 Grit - 10 mm x 330 mm
1 - Sanding Belt 120 Grit - 10 mm x 330 mm
This belt sander is designed to be used to rapidly sand down
materials, to remove rust, paint and welds in hard to reach
areas. Do not use this tool outside of the designed intent.
Never modify the tool for any other purpose or use.

Page 2
Model: Product Type:
3036 AIR BELT SANDER (10 x 330MM)
Replacing The Sand Belt
Disengage and remove the sand belt from the idle pulley. Push the
idle pulley in the direction shown below. Replace a new belt.
AIR BELT SANDER (10 x 330MM)
Also Sold Separately:
• 30361 - 10pc. Sanding Belt 80 Grit - 3/8" x 13" (10mm x 330mm)
• 30362 - 10pc. Sanding Belt 100 Grit - 3/8" x 13" (10mm x 330mm)
• 30363 - 10pc. Sanding Belt 120 Grit - 3/8" x 13" (10mm x 330mm)
Adjust Tracking
If the sand belt is not centered on the idle please follow direction
to center the belt. Adjust the hexagon socket head bolt on the idle
pulley bracket with accessory hexagon wrench key until centering
is correct. Turn the hexagon socket counter clockwise to move the
belt towards the bracket and vice versa.
WARNING
Keep your hands and all foreign objects away from the idle pulley.
Push tension bar indicated on the drawing and the sand belt
will be propped into the ready position.
1.) LUBRICATION:
Before connection of the hose, apply 4 to 5 drops of a good
quality air tool oil at the air inlet. After 3 to 4 hours of
operation, oiling may be necessary again.
3.) STORAGE:
Avoid storing the tool in a location subject to high humidity. If
the tool is left unused, the residual moisture inside the tool
can cause rust. Before storing and after operation, oil the tool
at the air inlet with a good quality air tool oil and run it for a
short period.
4.) DISPOSAL:
Follow national legislation of waste disposal.
5.) ORDERING SERVICE PARTS:
For further operational and handling information or for
replacement of parts and components, contact the sales
agent from where you purchased the tool, or the service
division of our company, phone number 800-221-9705.
*When ordering parts and components, give each part
number, name, and quantities.
2.) TIGHTNESS OF PARTS:
Regularly check whether all connection parts are
fastened securely. Follow this procedure daily
before beginning work.

Page 3
Model: Product Type:
3036 AIR BELT SANDER (10 x 330MM)
The oil and water extractor should not be mounted on or near the air
compressor.
The temperature of air is greatly increased during compression. As the air
cools down to room temperature, in the air line, on its way to the Air Power
Tool, the moisture contained in it condenses. Thus, for maximum
effectiveness, the oil and water extractor should be mounted at some point
in the air supply system where the temperature of the compressed air in the
line is likely to be lowest. Air lines must be properly drained daily. Each low
point in an air line acts as a water trap. Such points should be fitted with an
easily accessible drain. See diagram below. Pitch all air lines back towards
the compressor so that condensed moisture will flow back into the air
receiver where it can be drained off. Drain daily.
SUGGESTED AIR LINE CONNECTION
Pitch pipe back toward air receiver
Compressor unit
Drain
Daily 25 FEET OR MORE
Oil and Water Extractor should be at least 25 ft. from the compressor. Further if possible.
Drain
Daily
Drain
Daily
Oil and Water
Extractor
Install drain at
each low point
PIPE SIZE, I.D. (Inches)
Air Flow
CFM
Length of Pipe (feet)
10
20
30
40
50
70
50
1/2"
3/4"
3/4"
1"
1"
1"
100
3/4"
3/4"
3/4"
1"
1"
1"
150
3/4"
3/4"
1"
1"
1"
1-1/4"
200
3/4"
1"
1"
1"
1-1/4"

Call 1.800.221.9705 for questions concerning performance of the product
or other inquiries.
372 Old US Highway 52 South
Mount Airy, NC 27030
Page 4
Model: Product Type:
3036
PARTS BREAKDOWN
Parts List
AIR BELT SANDER
(10 x 330MM)
29
28
30
27
35
26
34
25
33
32
31
24
46
45
48
50
49
43
42
44
41
40
39
38
37
36
21
22
23
15
18
14
20
17
19
13
12
16
11
10
8
7
9
3
4
2
1
56
51
2
45
54
3036-01
3036-02
3036-03
3036-04
3036-05
3036-06
3036-07
3036-08
3036-09
3036-10
3036-11
3036-12
3036-13
3036-14
3036-15
3036-16
3036-17
3036-18
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Idle Pulley
Ball Bearing (684zz)
Idle Pulley Screw
Bracket 10
Set Screw (M3×5)
Hexagon Socket Headless Set Screw
Spring
Tension Bar
Spring Pin ( 3×10)
Stopper Pin
Guard Bushing
Tension Spring
Guard Sub Ass'y 11
Head Cap Screw (M5×15)
Dust Cover
Shoe 10
Hexagon Socket Headless Set Screw
Stopper Spring
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3036-37
3036-38
3036-39
3036-40
3036-41
3036-42
3036-43
3036-44
3036-45
3036-46
3036-48
3036-49
3036-50
30361
30362
30363
3036-54
37
38
39
40
41
42
43
44
45
46
48
49
50
51
52
53
54
Spring Pin ( 3×20)
Valve Body
O-Ring (S11.2)
O-Ring (P-9)
Valve Stem
O-Ring (P3)
Valve Spring
Air Regulator
O-Ring (P7)
External Stop Ring (STW-8)
Exhaust Diffuser
Inlet Bushing
Housing Cover
Sanding Belt 80 Grit - 10 x 330 mm
Sanding Belt 100 Grit - 10 x 330 mm
Sanding Belt 120 Grit - 10 x 330 mm
O-Ring (AS-004)
3036-19
3036-20
3036-21
3036-22
3036-23
3036-24
3036-25
3036-26
3036-27
3036-28
3036-29
3036-30
3036-31
3036-32
3036-33
3036-34
3036-35
3036-36
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
1
1
1
1
1
1
1
1
1
1
1
5
1
1
1
1
1
1
Stopper
Spring Pin ( 2.5×10)
Hexagon Nut (M6)
Washer (M6)
Drive Pulley
Housing
Ball Bearing (6000ZZ)
Front End Plate
Spacer
Rotor
Parallel Key Both Ends Round 4×4×9.5
Rotor Blade
Cylinder
Rear End Plate
Ball Bearing (608zz)
O-Ring (S38)
Cap
Throttle Lever
Index Part No. Description Qty Index Part No. Description Qty Index Part No. Description Qty
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
20140317