ATech Machine PEGASUS-02 M Quick guide

Operating and Safety Instructions
1
PEGASUS-02 P / SKAT-02 P
PEGASUS-02 M / SKAT-02 M
MITER SAWS
OPERATING AND SAFETY INSTRUCTIONS

Operating and Safety Instructions
2
ONTENTS Page
1. General Information 3
1.1. Introduction 3
1.2. Manu acturer 3
2. Machine’s description and purpose of use 3
2.1. Machine’s description 3
2.2. Technical eatures 5
2.3. Cutting diagram 6
2.4. Overall dimensions 7
2.5. Part lists and technical drawings 8
3. Safety 10
3.1. Sa ety in ormation 10
3.2. Accident prevention 10
3.3. General sa ety in ormation 11
4. Transport of the machine 12
5. Installation of your machine 13
5.1. Preparation 13
5.2. Electric connection 14
6. Machine safety information 15
7. Operation 16
7.1. Air pressure adjustment o pneumatic clamps 16
7.2. Miter cut 18
8. Safe installation of the saw blade 19
9. Maintenance 20
9.1. Periodic checks 20
9.2. Maintenance at the end o working day 21
10. Troubleshooting Guide 21
11. Electric / Pneumatic omponents 22
11.1 Electric components 22
11.2 Pneumatic components 22

Operating and Safety Instructions
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1. GENERAL INFORMATION
1.1. INTRODU TION
The user’s manual given by the manu acturer contains necessary in ormation about the
machine parts. Each machine operator should read these instructions care ully, and the
machine should be operated a ter ully understanding them.
Sa e and e icient use o the machine or long term depends on understanding and
ollowing the instructions contained in this manual. The technical drawings and details
contained in this manual constitute a guide or the operator.
1.2. DISTRIBUTOR
ATech Machine, Inc.
429 E. Diamond Ave. #F – Gaithersburg, MD 20877 USA
Phone: [phone] Toll Free: 1-866-80A-TECH Fax: [phone]
Website: www.atechna.com E-mail: in [email protected]
In case o any technical problem please contact your nearest ATECH dealer, or ATECH
head o ice through the above mentioned phone ax or e-mail address.
Technical labels with the model description o the machine are ixed onto the ront side
o each machine.
The machine’s serial number and manu acturing year are stipulated on the technical
label.
2. MA HINE’S DES RIPTION AND PURPOSE OF USE
2.1. MA HINE’S DES RIPTION
Portable miter saw or serial cutting o PVC, aluminum and wooden pro iles in desired
angles. The operator has the possibility to adjust the cutting speed o the saw blade via
knob according to material type and size.
 Cutting at ixed angles o 15
0
-22.5
0
-30
0
-45
0
-90
0
, and at intermediate angles via ixing
arm. Machine has been designed according to CE Sa ety Directives.
 PEGASUS-02 M / SKAT-02 M : Manual system with base and pneumatic clamps.
 PEGASUS-02 P / SKAT-02 P : Portable manual system.

Operating and Safety Instructions
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Please mention the below mentioned data in all your correspondence regarding the
machine with the manu acturer and/or your ATECH dealer.
*Machine model
*Machine’s serial number
*Voltage and requency
*Name o dealer where machine was purchased
*Date o purchase
*Description o the machine ault
*Average daily operation period

Operating and Safety Instructions
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2.2. TE HNI AL FEATURES
Technical
Features
(American)
SKAT-02 P
3 HP
220V/440V
60Hz
d=1 "
D=16" 3000 rpm -- -- 26x24x30" 154 lbs
SKAT-02 M
3 HP
220V/440V
60Hz
d=1 "
D=16" 3000 rpm 90-120 psi 0.2 CFM
30x24x53" 253 lbs
Technical
Features
(Metric)
SKAT-02 P 2 2kW
400V 50Hz
D=400mm
d=30-32mm 3000 rpm -- 66x60x76cm
70kg
SKAT-02 M 2 2kW
400V 50Hz
D=400mm
d=30-32mm 3000 rpm 6-8 Bar 5 l/min
75x60x134
cm 115 kg
Technical
Features
(American)
PEGASUS-02 P
3 HP
220V/440V
60Hz
d=1 "
D=14" 3000 rpm -- 26x24x30" 154 lbs
PEGASUS-02 M
3 HP
220V/440V
60Hz
d=1 "
D=14" 3000 rpm 90-120 psi
30x24x53" 253 lbs
Technical
Features
(Metric)
PEGASUS-02 P 2 2kW
400V 50Hz
D=350mm
d=30-32mm 3000 rpm -- 66x60x76cm 70kg
PEGASUS-02 M 2 2kW
400V 50Hz
D=350mm
d=30-32mm 3000 rpm 6-8 Bar 5 1/min
75x60x134 cm 115 kg

Operating and Safety Instructions
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2.3. UTTING DIAGRAM
SKAT utting
Diagram
PEGASUS utting
Diagram

Operating and Safety Instructions
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2.4. OVERALL DIMENSIONS
PEGASUS-02 M / SKAT-02 M PEGASUS-02 P / SKAT-02 P

Operating and Safety Instructions
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2.5. PARTS LIST AND TE HNI AL DRAWINGS
PEGASUS
No. ORDER
No. PART NAME QTY
20 142-026 FORK SHAFT 1
21 193-009 25x30x15 SINTER USHE 2
22 177-023 FORK ADJUSTMENT PIN 2
24 112-020 MOTOR SHAFT PULLEY 1
26 180-001 M6 x10 SCREW 1
28 112-017 EARING COVER 2
30 141-112 LADE SHAFT 1
31 112-019 LADE SHAFT PULLEY 1
37 112-028 SHAFT SUPPORT PLATE 1
38 143-033 SPRING SHAFT 1
39 141-284 SPRING FORK ANKLE 1
40 141-271 FORK SHEET ANKLE 1
42 271-013 PROTECTION SPRING 1
44 141-269 FORK SHEET 1
45 145-025 PROTECTION PLATE 1
47 141-094 OUTER NUT WASHER 1
48 141-092 LADE WASHER 1
49 114-018 LADE INNER NUT WASHER 1
50 201-003 SAW LADE 1
51 111-132 FORK 1
52 111-166 HEAD 1
54 141-093 WASHER 30x8x7 1
56 223-004 AKELITE GRIP A5-12 1
59 111-167 PULLEY PROTECTION 1
60 141-135 GRIP 1
61 112-023 GRIP CONNECTION 1
64 141-108 PROTECTION ADAPTER 1
65 141-113 LADE GUARD CONNECTION 1
66 111-169 GUARD HOUSING 1
67 111-170 LADE GUARD 1
68 180-003 M6 x 16 SCREW 3

Operating and Safety Instructions
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SKAT
No. Order
No. PART NAME QTY
20 142-026 FORK SHAFT 1
21 193-009 25x30x15 SINTER USHE 2
22 177-023 FORK ADJUSTMENT PIN 2
24 112-104 MOTOR SHAFT PULLEY 1
26 180-001 M6 x10 SCREW 1
28 112-017 EARING COVER 2
30 141-112 LADE SHAFT 1
31 112-105 LADE SHAFT PULLEY 1
37 112-028 SHAFT SUPPORT PLATE 1
38 143-050 SPRING SHAFT 1
39 141-284 SPRING FORK ANKLE 1
40 141-271 FORK SHEET ANKLE 1
42 271-013 PROTECTION SPRING 1
44 150-007 FORK SHEET 1
45 145-064 PROTECTION PLATE 1
47 141-094 OUTER NUT WASHER 1
48 141-092 LADE WASHER 1
49 114-003 LADE INNER NUT WASHER 1
50 201-004 SAW LADE 1
51 111-132 FORK 1
52 111-243 HEAD 1
54 141-093 WASHER 30x8x7 1
56 223-004 AKELITE GRIP A5-12 1
59 111-244 PULLEY HOUSING 1
60 141-135 GRIP 1
61 112-023 GRIP CONNECTION 1
64 150-028 GUARD ADAPTER 1
65 141-113 LADE GUARD CONNECTION 1
66 111-169 GUARD HOUSING 1
67 111-245 LADE GUARD 1
68 180-003 M6 x 16 SCREW 3

Operating and Safety Instructions
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3. SAFETY
3.1. SAFETY INFORMATION
The symbols shown hereunder are necessary to be read with special attention.
Not reading or observing o them may cause damage to the equipment or personal
injury.
The IMPORTANT symbol above is one telling to apply special care and to be care ul at
carrying out the speci ied operation.
The CAUTION! Symbol above warns you against speci ic dangers, and requires to read the
text. Not observing may cause damage to the equipment.
DANGER WARNING
The above symbol DANGER WARNING, warns you against speci ic dangers, and you have
de initely to read them. Negligence may cause damage to the equipment and bodily
injury.
Read the user’s manual care ully be ore using the machine or carrying out maintenance
works.
3.2. A IDENT PREVENTION
3.2.1. Our machines are manu actured in accordance with EN 60204-1 and EN 292-2 CE
sa ety directives, which cover national and international sa ety directives.
3.2.2. It is the task o the employer to warn his sta against accident risks, to train them on
prevention o accidents, to provide or necessary sa ety equipment and devices or the
operator’s sa ety.
3.2.3. Be ore starting to work with the machine, the operator should check the eatures o
the machine, learn all details o the machine's operation.
IMPORTANT
CAUTION !

Operating and Safety Instructions
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3.2.4. Machine should be operated only by sta members, who have read and
understood the contents o this manual.
3.2.5. All directives, recommendations and general sa ety rules contained in this manual
have to be observed ully. The machine cannot be operated in any way or purposes
other than those described herein. Otherwise, the manu acturer shall not be deemed
responsible or any damages or injuries. And such circumstances would lead to the
termination o the warranty.
3.3. GENERAL SAFETY INFORMATION
3.3.1 . The power cable should be led in such a way that nobody can step on it or
nothing can be placed on it. Special care has to be taken regarding the inlet and
outlet sockets.
3.3.2. I the power cable should be damaged during operation, don't touch and
unplug it. Never use damaged power cables.
3.3.3. Don’t overload machines or drilling and cutting. Your machine will operate
more sa ely with power supply in accordance with the stipulated values.
3.3.4. Don’t place your hands between parts in motion.
3.3.5. Use protective eye glasses and ear plugs. Don't wear oversize clothes and
jewels. These can be caught by moving parts.
3.3.6. Keep your working place always clean, dry and tidy or accident prevention
and sa e operation.
3.3.7. Use correct illumination or the sa ety o the operator. (ISO 8995-89 The Lighting
o Indoor Work Systems)
3.3.8. Don't leave anything on the machine.

Operating and Safety Instructions
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3.3.9. Don’t use any materials other than those recommended by the manu acturer
or cutting operations on the machine.
3.3.10. Ensure that the work piece is clamped appropriately by the machine's clamp
or vice.
3.3.11. Ensure sa e working position, always keep your balance.
3.3.12. Keep your machine always clean or sa e operation. Follow the instructions at
maintenance and replacement o accessories. Check the plug and cable regularly.
I damaged, let it replace by a quali ied electrician. Keep handles and grips ree o
any oil and grease.
3.3.13. Unplug irst, be ore conducting and maintenance works.
3.3.14. Ensure that any keys or adjustment tools have been removed be ore
operating the machine.
3.3.15. I you are required to operate the machine outside, use only appropriate
extension cables.
3.3.16. Repairs should be carried out by quali ied technicians only. Otherwise,
accidents may occur.
3.3.17. Be ore starting a new operation, check the appropriate unction o
protective devices and tools, ensure that they work properly. All conditions have to
be ul illed in order to ensure proper operation o your machine. Damaged
protective parts and equipment have to be replaced or repaired properly (by the
manu acturer or dealer).
3.3.18. Don’t use machines with improper unctioning buttons and switches.
3.3.19. Don’t keep lammable, combustive liquids and materials next to the machine and
electric connections.
4. TRANSPORT OF THE MA HINE
* The transport should be done by quali ied personnel only.
The machine should be transported by li ting with proper equipment (not touching the
ground during the transport).
Don’t li t the machine be ore ensuring that li ting devices or other equipment is placed
properly under the machine.
IMPORTANT

Operating and Safety Instructions
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5. INSTALLATION OF THE MA HINE
The machine should be located at least 40 cm in ront o the back wall. The machine is
equipped with a burr collection bag connector and power supply socket on the back
side.
5.1. PREPARATION
5.1.1. The outer dimensions o the machine are stipulated in the Dimensions page (Page
6). The ground, where the machine will be placed, should be even, solid enough to bear
the weight o the machine.
5.1.2. At the miter saws PEGASUS - SKAT all parts are delivered by the manu acturer ready
or use.
5.1.3. I you have purchased a conveyor, which is o ered an option, connect to either
side o the machine as shown in Illustration 1.
5.1.4. Be ore starting the machine, remove the transport sa ety part as shown in Illustration
2.
Illustration-1
Illustration-2
Head Fixing
Plate

Operating and Safety Instructions
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5.2. ELE TRI ONNE TION
5.2.1. The three-phase power cable socket has to be in accordance with the socket on
the machine.
5.2.2. Use a connection cable socket in accordance with the CE Sa ety Directives.
5.2.3. Check the inlet power supply be ore powering the machine. See Page 19 Item 3.8.3.
* The socket connections have to be made by a qualified electrician, the rotation
direction of the saw blade has to be observed by starting the machine. If the saw blade
rotates in reverse direction, the socket connections have to be checked and re-
connected properly.
**If the saw blade rotates in reverse direction, it will cause danger for the operator and the
equipment.
Figure-3
To correct the rotation direction o the saw blade, insert the electric power socket o the
machine to the 3-phase slot, which has been prepared be ore, and ollow these
instructions:
1. Press the Motor Start Button to operate the saw blade.
2. Press the cutting head down until the blade guard opens.
3. Press the Stop button. Observe the rotation direction o the saw blade through the open
part o the blade guard.
4. The correct direction o the saw blade rotation is shown in Figure 3.
If the saw blade rotates in reverse direction:
CAUTION !

Operating and Safety Instructions
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The electric socket connections have to be checked and corrected by a qualified
electrician.
The rotation direction of the saw blade should not be defined before testing.
6. MA HINE SAFETY INFORMATION
6.8.1. It is not allowed to operate the machine with the protective cover and other
protective equipment removed.
6.8.2. Your machine operates with 220V/440V ~ 3-Phase 60Hz (400V ~ 3-Phase 50Hz) . Let
the electric installation o your machine carry out by a quali ied electrician only.
6.8.3 . Li ting, installation, electric, pneumatic maintenance o the machine should be
carried out by quali ied personnel only.
6.8.4. Routine maintenance and scheduled maintenance should be carried out by
quali ied personnel a ter unplugging the machine and disconnecting the air supply irst.
6.8.5. Ensure that the machine has been cleaned, tested and maintained be ore starting
to operate.
6.8.6. Check the sa ety devices, power cable and moving parts regularly. Don’t operate
the machine be ore having replaced de ective sa ety devices or aulty parts.
6.8.7. Never replace the saw blade be ore unplugging irst.
6.8.8. Keep oreign materials away rom the working area o the machine, keep away
rom the machine’s moving parts.
The sa ety data have been de ined above. In order to prevent physical damage or
damage to the equipment, please read the sa ety in ormation care ully and keep the
manual always in an easy accessible place.
IMPORTANT

Operating and Safety Instructions
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7. OPERATION
The miter saws PEGASUS / SKAT cut non- errous aluminum, PVC pro iles and PVC materials.
The operator adjusts (manually via knob) the cutting speed o the saw blade according to
the material type to be cut. Inner and outer sharp edges o the carbide tipped circular
saw blade ensures high quality clean cutting results. The cutting length can be precisely
read and adjusted using the measuring tape ixed to the back ence.
Start the machine only after proper clamping of the work piece to be cut.
The machine is equipped with horizontal clamps. The clamping positions, either manual or
pneumatic clamps, can be adjusted com ortably according to the material.
At manual clamps the clamp sha t can be moved 50 mm.
At pneumatic clamps the clamp piston can be moved 55 mm.
The clamping cylinders have to be outside of the saw blade moving area. (See Illustration
6 and 7)
The air pressure o the machine (pneumatic model) has to balance 6-8 Bar (90-120 psi)
pressure. Don’t operate the machine with an air pressure lower than 6 Bar.
7.1. ADJUSTING THE AIR PRESSURE OF PNEUMATI LAMPS
7.1.1. Pull the adjustment button o the conditioner upwards.
a- Turning the adjustment button in clockwise direction increases the pressure
b- Turning the adjustment button in counter clockwise direction decreases the pressure
c- Once you read 6-8 Bar (90-120 psi)on the manometer, push the adjustment button o
the conditioner down and lock it in that position.
CAUTION !
IMPORTANT

Operating and Safety Instructions
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Illustration 3
7.1.1. Place the material to be cut on the machine table, take the measure the cutting
length using the measuring tape on the back ence, and clamp the work piece
(pneumatically or manually).
7.1.2. Start to operate the saw blade by pressing the Start button.
7.1.4. Carry out the cutting operation by pressing down the cutting head holding the grip.
7.1.5. A ter cutting o the material, bring the cutting grip to its original position, press the
Stop button. The saw blade will come to a ull stop within 15 sec.
7.1.6. Release the clamps (manually or pneumatically) and take out the cut work piece.
7.1.7. The conditioner unit collects the water within the air system in a receptacle in order
to prevent damage to the pneumatic system components. Discharge this water
periodically (at the end o the working day) by pressing or opening the button under the
conditioner.
7.1.7. The manu acturer recommends to use the ollowing oils with the conditioner: TELLUS
C 10 / BP ENERGOL HLP 10/ MOBIL DTE LIGHT / PETROL OFISI SPINDURA 10.
Don’t operate the saw while it touches the work piece. The saw must be operated only
when the head is in the top position.
Pressure
Adjustment
utton
Manometer
Oil Depot
Oil Filling Tap
Air Pressure and
Water Discharge
Screw

Operating and Safety Instructions
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7.2. MITER UT:
7.2.1 . Press the saw blade down until it touches the cutting slot o the table.
7.2.2 . Pull out the snap pin rom its slot. (See Illustration 4)
7.2.3. Pull the table locking Bar to the le t to unlock. (See Illustration 4)
7.2.3. Adjust the desired angle by turning the cutting head to the right or le t. (See
Illustration 5)
7.2.4. The cutting angles 15°-22.5°-30°-45° are ixed by releasing the snap. Pull the table
locking handle to the right and ix the table (See Illustration 5)
Illustration 4 Illu
stration 5
7.2.5. At intermediate angles (5°-10°-15°-35°-40° …) lock the table by pulling the table
locking handle to the right.
Table Locking
Handle (Locked)
Snap Pin
Table Locking
Handle(Unlocked)
No Stock No / Part Name Qty
30
141-112 LADE SHAFT 1
31
112-019 LADE SHAFT PULLEY 1
47
141-094 OUTER NUT WASHER 1
48
141-092 LADE WASHER 1
49
114-018 LADE INNER NUT
WASHER 1
50
201-003 350 mm SAW LADE 1
50
201-004 400 mm SAW LADE 1
52
111-166 PEGASUS HEAD 1
52
111-243 SKAT I HEAD 1
54
141-093 WASHER 30x8x7 1
55
172-025 M8x16 HEXAG. SCREW 1

Operating and Safety Instructions
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Figure-4
Always ensure that the clamps are positioned outside of the operation area of the saw
blade.
8. SAFE INSTALLATION OF THE SAW BLADE
8.1 To remove the circular saw blade rom the blade sha t, ollow the instructions below.
8.1.1. Remove the M8 screw (Figure 4, No. 55) by turning it counter clockwise with a 8 mm
hexagonal key. (Hold the saw blade sha t at the opposite end with a 17 mm wrench key
and prevent so that the sha t turns.
8.1.2. Remove the washer No. 54 and the outer nut washer No. 47.
8.1.3. Take out the saw blade care ully.
8.1.4. Insert the new saw blade on the saw blade sha t, ensuring correct rotation direction.
8.1.5. Insert the other parts (washer, outer nut washer) in reverse order as removal.
8.1.6. Tighten the M8 screw while holding the blade sha t with a 17 mm wrench key in ix
position. It is necessary to sharpen / replace the saw blade in certain intervals depending
on the cutting material.
8.1.7. I the cut material leaves burr a ter the cutting operation or i the saw blade is
strained, it needs to be sharpened / replaced.
CAUTION !
WRONG
ORRE T

Operating and Safety Instructions
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8.1.8. When replacing the saw blade, use the part of the saw blade washer No. 48, which is
in accordance with the saw blade shaft diameter. The outer diameter of the blade washer
is 30 and 32 mm.
.
9. MAINTENAN E
9.1. PERIODI HE KS
9.1.1. Ensure that the table and all kind o parts are clean and dry. Degrease and dry the
table. Especially ensure that the holding grips are clean and dry.
9.1.2. Remove all burr, chip and oreign materials rom all sur aces o the machine. Use
protective eye glasses.
9.1.3. Check the saw blade be ore each use. Turn the saw blade care ully (a ter removing
the blade guard) to see the teeth o the saw blade. Replace the saw blade i it is
damaged.
9.1.4. Check the pressure o the air pressure system. I necessary, adjust the air pressure
between 6-8 Bar.
(See Illustration 3)
9.1.5. Check the air pressure ilters and the oil level o the conditioner. Fill up i the oil level
is low. (See Illustration 3)
Unplug and disconnect the air pressure connections first, before carrying out these works.
CAUTION !