ATI Technologies 9121-JE2-M User manual

Manual, Valve adapters, Double Solenoid
Document #9620-20-C-Jxx Valve Adapters with a Double Solenoid-02
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
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Table of Contents
C. Control and Signal Modules ..................................................................................................C-2
Integrated Double Solenoid Valve Adapters..............................................................................C-2
1. Product Overview..................................................................................................................C-2
2. Installation .............................................................................................................................C-4
2.1 Valve Adapter Installation for QC-113, QC-210, QC-213, GL6L, GL7L.................................. C-4
2.2 Valve Adapter Removal for QC-113, QC-210, QC-213, GL6L, GL7L0.................................... C-5
2.3 Valve Adapter Installation for QC-310, QC-313, QC-510, QC-1210........................................ C-6
2.4 Valve Adapter Removal for QC-310, QC-313, QC-510, QC-1210............................................ C-7
2.5 Tool Adapter Assembly Installation......................................................................................... C-7
2.6 Tool Adapter Assembly Removal............................................................................................. C-8
2.7 Pneumatic Connections ........................................................................................................... C-8
2.8 Electrical Connections.............................................................................................................. C-8
3. Operation ...............................................................................................................................C-8
4. Maintenance...........................................................................................................................C-9
5. Troubleshooting and Service Procedures ........................................................................C-10
5.1 Troubleshooting...................................................................................................................... C-10
5.1.1 Solenoid Valve Manual Override Procedure .................................................................C-11
5.2 Service Procedures................................................................................................................. C-12
5.2.1 ExhaustMuferReplacement ...................................................................................... C-12
6. Serviceable Parts ................................................................................................................C-13
6.1 Double Solenoid Valve Adapters ........................................................................................... C-13
6.2 Tool Adapter Assembly........................................................................................................... C-13
7. Specications ......................................................................................................................C-14
8. Drawings ..............................................................................................................................C-16
8.1 QC-210 Integrated Double Solenoid Valve Adapters ........................................................... C-16
8.2 QC-310 Integrated Double Solenoid Valve Adapters ........................................................... C-19

Manual, Valve adapters, Double Solenoid
Document #9620-20-C-Jxx Valve Adapters with a Double Solenoid-02
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
C-2
C. Control and Signal Modules
Integrated Double Solenoid Valve Adapters
1. Product Overview
Valve adapters are required to provide an air supply to the Tool Changer or Utility Coupler Master for actuation of
the locking mechanism. Valve adapters come outtted with an integrated double solenoid valve and mount to Flat
‘A’ of the Master side. Control of the integrated valve is accomplished by transmitting unlatch and latch signals
from the control/signal module to the integrated solenoid valve. A cable is supplied to connect the control/signal
module to the solenoid valve. Many variations of the valve adapter are available, depending upon the Tool Changer
size and type of porting required by the customer (see Table 1.1 and Section 8—Drawings for a complete listing of
available adapters and customer drawings).
Table 1.1—Valve Adapters with a Double Solenoid Models
Valve Adapter Description Air Port Size Compatible Tool Changer
or Utility Coupler models
9121-JE2-M Double Solenoid 1/4” NPT QC-113, QC-210, QC-213, GL6L, GL7L
9121-JE3-M Double Solenoid 1/4” NPT QC-310, QC-313, QC-510, QC-1210
9121-JF2-M Double Solenoid G 1/4 (BSPP) QC-113, QC-210, QC-213, GL6L, GL7L
9121-JF3-M Double Solenoid G 1/4 (BSPP) QC-310, QC-313, QC-510, QC-1210
9121-JN5-M Double Solenoid w/Air blow-off 1/4” NPT QC-310, QC-313, QC-510, QC-1210
9121-JQ2-M DoubleSolenoidw/SSTmountingsocket
headcapscrews G 1/4 (BSPP) QC-113, QC-210, QC-213, GL6L, GL7L
9121-JQ3-M DoubleSolenoidw/SSTmountingsocket
headcapscrews G 1/4 (BSPP) QC-310, QC-313, QC-510, QC-1210
The valve adapter provides a ledge mount for the control/signal Master module and provides a single air port
connection for the customer air supply. Lock and Unlock air connections to the Tool Changer or Utility Coupler are
provided through ports in the ledge mount, O-rings in the body seal the connection. The valve adapter is equipped
with an exhaust mufer, double solenoid valve, solenoid cable, and air blow-off (if equipped), refer to Figure 1.2.
Access to the solenoid valve manual override is provide through a screw in the aluminum housing, refer to
Section 5.1.1—Solenoid Valve Manual Override Procedure for more information.
Figure 1.2—Valve Adapters with a Double Solenoid
Exhaust Muffler
Common Ledge
Mounting Feature
Air Supply Port
Solenoid Cable
Exhaust Muffler
Double Solenoid Valve
Manual Override
Warning Labels
Manual Override
Warning Labels
Access to the Solenoid
Valve Manual Override
Access to the Solenoid
Valve Manual Override
Common Ledge
Mounting Feature
9121-JE2-M (Shown)
9121-JN3-M (Shown)
Air Blow-Off
Solenoid Connector

Manual, Valve adapters, Double Solenoid
Document #9620-20-C-Jxx Valve Adapters with a Double Solenoid-02
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
C-3
A tool adapter assembly (9005-20-1192) is required for the tool side which provides the proper spacing and a ledge
mount for the control/signal Tool module. If valve adapter is equipped with air blow-off, the (9005-20-1403) tool
adapter assembly is required.
Figure 1.3—Tool Adapters assemblies
Tool Adapter Assembly
(9005-20-1192)
Air Blow-Off Cut Out
Ledge Mount Feature for
Control/Signal Tool Module
Ledge Mount Feature for
Control/Signal Tool Module
Tool Adapter Assembly
(9005-20-1403)

Manual, Valve adapters, Double Solenoid
Document #9620-20-C-Jxx Valve Adapters with a Double Solenoid-02
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
C-4
2. Installation
Valve adapters and tool adapter assemblies are typically installed by ATI prior to shipment. The steps below outline
the eld installation or removal as required.
WARNING:DonotperformmaintenanceorrepaironToolChangerormodulesunlessthe
Toolissafelysupportedorplacedinthetoolstand,allenergizedcircuits(e.g.electrical,
air,water,etc.)areturnedoff,pressurizedconnectionspurgedandpowerdischargedfrom
circuitsinaccordancewiththecustomer’ssafetypracticesandpolicies.Injuryorequipment
damagecanoccurwithToolnotplacedandenergizedcircuitson.PlacetheToolsafelyinthe
toolstand,turnoffanddischargeallenergizedcircuits,purgeallpressurizedconnections,
verifyallenergizedcircuitsarede-energizedbeforeperformingmaintenanceorrepaironTool
Changerormodules.
2.1 Valve Adapter Installation for QC-113, QC-210, QC-213, GL6L, GL7L
Tools required: 5 mm Allen wrench (hex key), 3 mm Allen wrench (hex key), torque wrench
Supplies required: clean rag
1. It may be necessary to clean the mounting surface on the Tool Changer or Utility Coupler prior to
installing the valve adapter in order to remove any debris that may be present.
2. (2) O-rings are required on the Master side Flat ‘A’ interface. Make sure these O-rings are present and
lightly lubricated (refer to Figure 2.1).
3. Using the ledge feature to place the valve adapter adjacent to the ‘Flat A’ mounting surface. Align the
valve adapter using the dowels in the bottom of the ledge feature. Apply Loctite 242 to the supplied M6
socket head cap screws. Secure the valve adapter using the M6 socket head cap screws and tighten to 70
in-lbs (7.9 Nm).
4. Apply Loctite 222 to the (2) supplied M5 socket at head cap screws. Secure the valve adapter using the
fasteners, tighten the M5 socket at head cap screws to 28 in-lbs (3.2 Nm).
5. Route the RTL (R1) sensor cable through the cable channel in the bottom of the valve adapter. Refer to
Figure 2.2.
Figure 2.1—Valve Adapter Installation (QC-210 Shown)
Valve Adapter
9121-JE2-M (Shown)
(2) M6 Socket Head
Cap Screws
(2) M6 Socket Head Cap Screws
Control/Signal Module
(2) M5 Socket Flat
Head Cap Screws
(2) O-rings
Tool Changer Master
(QC-210 Shown)
RTL (R1)
Sensor Cable
Pneumatic
Connection
Control/Signal Module Cleat
(3) M5 Socket Flat Head Cap Screws
Cable Channel in Bottom of Valve Adapter Module
Solenoid Cable

Manual, Valve adapters, Double Solenoid
Document #9620-20-C-Jxx Valve Adapters with a Double Solenoid-02
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
C-5
6. Install the cleat from the control/signal module to retain the RTL (R1) sensor cable in the cable channel,
use the (3) M5 socket at head cap screws to secure the cleat. Tighten to 14 in-lbs (1.6 Nm).
7. Make pneumatic connections to the valve adapter housing as required. Ensure that the connectors are
cleaned prior to being secured as appropriate. ATI recommends using a thread sealant such as Loctite
569 or similar.
8. Connect the solenoid cable to the connector on the valve adapter.
Figure 2.2—RTL (R1) Sensor Cable Routing
Valve Adapter
Control/Signal Module
Tool Changer Master
(QC-210 Shown)
RTL (R1)
Sensor Cable
Control/Signal Module Cleat
Cable Channel in Bottom
of Valve Adapter Module
2.2 Valve Adapter Removal for QC-113, QC-210, QC-213, GL6L, GL7L0
NOTICE:Dependingonmaintenanceorrepairbeingperformed,utilitiestomodulesandMaster
platemayneedtobedisconnected.
Tools required: 5 mm Allen wrench (hex key), 3 mm Allen wrench (hex key)
1. If the Tool Changer is already installed, dock the Tool side of the Tool Changer safely in the tool stand
and uncouple the Tool Changer to allow clear access to the Master and Tool plates of the Tool Changer.
2. Turn off and de-energize all energized circuits (e.g. electrical, air, water, etc.).
3. Disconnect the solenoid cable from the control/signal module and valve adapter.
4. Remove the control/signal module off the valve adapter. Refer to the control /signal module manual for
instructions.
5. Remove the (3) M5 socket at head cap screws securing the control/signal module cleat, remove the
cleat. Refer to Figure 2.1.
6. Remove the RTL (R1) sensor cable from the cable channel in the bottom of the valve adapter. Refer to
Figure 2.2.
7. Remove the (2) M5 socket at head cap screws and the (2) M6 socket head cap screws and lift the valve
adapter off the Tool Changer.
8. Make sure that the O-rings are retained at the Master side Flat ‘A’ mounting interface.

Manual, Valve adapters, Double Solenoid
Document #9620-20-C-Jxx Valve Adapters with a Double Solenoid-02
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
C-6
2.3 Valve Adapter Installation for QC-310, QC-313, QC-510, QC-1210
Tools required: 5 mm Allen wrench (hex key), 4 mm Allen wrench (hex key), torque wrench
Supplies required: clean rag
1. It may be necessary to clean the mounting surface on the Tool Changer or Utility Coupler prior to
installing the valve adapter in order to remove any debris that may be present.
2. (2) O-rings are required on the Master side Flat ‘A’ interface. Make sure these O-rings are present and
lightly lubricated (refer to Figure 2.3).
NOTICE:MakessuretheRTL(R1)sensorcableisinthecablechannelintheToolChanger
body,soitwillnotgetpinchedwheninstallingthevalveadapter.
3. Using the ledge feature to place the valve adapter adjacent to the ‘Flat A’ mounting surface. Align the
valve adapter using the dowels in the bottom of the ledge feature. Apply Loctite 242 to the supplied M6
socket head cap screws. Secure the valve adapter using the M6 socket head cap screws and tighten to 70
in-lbs (7.9 Nm).
4. Apply Loctite 222 to the (2) supplied M5 socket head cap screws. Secure the valve adapter using the
fasteners and tighten the M5 socket head cap screws to 55 in-lbs (6.2 Nm).
5. Make pneumatic connections to the valve adapter housing as required. Ensure that the connectors are
cleaned prior to being secured as appropriate. ATI recommends using a thread sealant such as Loctite
569 or similar.
6. Connect the solenoid cable to the connector on the valve adapter.
Figure 2.3—Valve Adapter Installation (QC-310 Shown)
(2) M6 Socket Head
Cap Screws
(2) M5 Socket
Head Cap Screws
(2) M6 Socket Head Cap Screws
Valve Adapter
9121-JE3-M (Shown) (2) O-rings
Pneumatic
Connection
Solenoid Cable
Air Port
Solenoid
Connector
Lock, Unlock, and
RTL R1 and R2 Connectors
Control/Signal
Module
Solenoid Connector
RTL (R1)
Sensor Cable

Manual, Valve adapters, Double Solenoid
Document #9620-20-C-Jxx Valve Adapters with a Double Solenoid-02
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
C-7
2.4 Valve Adapter Removal for QC-310, QC-313, QC-510, QC-1210
NOTICE:Dependingonmaintenanceorrepairbeingperformed,utilitiestomodulesandMaster
platemayneedtobedisconnected.
Tools required: 5 mm Allen wrench (hex key), 4 mm Allen wrench (hex key)
1. If the Tool Changer is already installed, dock the Tool side of the Tool Changer safely in the tool stand
and uncouple the Tool Changer to allow clear access to the Master and Tool plates of the Tool Changer.
2. Turn off and de-energize all energized circuits (e.g. electrical, air, water, etc.).
3. Disconnect the solenoid cable from the control/signal module and valve adapter.
4. Remove the control/signal module off the valve adapter. Refer to the control /signal module manual for
instructions.
5. Remove the (2) M5 socket head cap screws and the (2) M6 socket head cap screws and lift the valve
adapter off the Tool Changer. Refer to Figure 2.3.
6. Make sure that the O-rings are retained at the Master side Flat ‘A’ mounting interface.
2.5 Tool Adapter Assembly Installation
Tools required: 5 mm Allen wrench (hex key), 4 mm Allen wrench (hex key), torque wrench
Supplies required: clean rag
1. It may be necessary to clean the mounting surface on the Tool Changer or Utility Coupler prior to
installing the tool adapter assembly in order to remove any debris that may be present.
2. Using the ledge feature to place the tool adapter assembly adjacent to the ‘A’ mounting surface. Align
the tool adapter assembly using the dowels in the bottom of the ledge feature. Apply Loctite 242 to the
supplied M6 socket head cap screws. Secure the tool adapter assembly using the M6 socket head cap
screws and tighten to 89 in-lbs (10.0 Nm).
3. Apply Loctite 222 to the (2) supplied M5 socket head cap screws. Secure the tool adapter assembly
using the M5 socket head cap screws and tighten to 52 in-lbs (5.9 Nm).
Figure 2.4—Tool Adapter Assembly Installation
Control/Signal
Tool Module
(2) M6 Socket Head
Cap Screws
(2) M5 Socket Head Cap Screws
(2) M6 Socket Head Cap Screws
(9005-20-1192) Tool Adapter Assembly
Tool Change Tool Plate
(QC-310 Shown)

Manual, Valve adapters, Double Solenoid
Document #9620-20-C-Jxx Valve Adapters with a Double Solenoid-02
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
C-8
2.6 Tool Adapter Assembly Removal
NOTICE:Dependingonmaintenanceorrepairbeingperformed,utilitiestomodulesmayneed
to be disconnected.
Tools required: 5 mm Allen wrench (hex key), 4 mm Allen wrench (hex key)
1. If the Tool Changer is already installed, dock the Tool side of the Tool Changer safely in the tool stand
and uncouple the Tool Changer to allow clear access to the Master and Tool plates of the Tool Changer.
2. Turn off and de-energize all energized circuits (e.g. electrical, air, water, etc.).
3. Remove the control/signal module off the valve adapter. Refer to the control /signal module manual for
instructions.
4. Remove the (2) M5 socket head cap screws and the (2) M6 socket head cap screws and lift the tool
adapter assembly off the Tool Changer or Utility Coupler (refer to Figure 2.4).
2.7 Pneumatic Connections
The air supply used for coupling and uncoupling the Tool Changer or Utility Coupler should be clean,
dry, and non-lubricated. A supply pressure in the range of 60 to 100 psi (4.1–6.9 Bar) is acceptable for
operation of the locking mechanism, with a setting of 80 psi suggested. The air should be ltered 40 micron
or better. A single air supply is require to the valve adapter for Lock and Unlock air, refer to Figure 2.3 for
connection.
CAUTION:DonotusetheToolChangerinafail-safecondition.Donottransportthe
ToolChangerinafail-safecondition.Possibledamagetothelockingmechanismcould
occur.Re-establishairpressuretoToolChangerbeforereturningtonormaloperations.
2.8 Electrical Connections
The electrical connection for valve control is made through internal pin block as described in Section 1—
Product Overview and detailed in drawings in Section 8—Drawings. The control of the double solenoid
valve is integrated with an ATI-supplied control/signal module that is piggy-backed onto the valve adapter.
3. Operation
Latch and Unlatch commands sent to the control/signal module are pass through the solenoid cable to control
the solenoid valve providing lock and unlock air to the Tool Changer. The control/signal module can provide a
customer specied safety functionality to prevent the accidental unlock of the Tool Changer unless the Tool is
nested in the tool stand. Depending on the functionality of the control/signal module, the ability to unlock the Tool
Changer unless the tool is coupled and in the tool stand may be denied. When this is the case the manual override
is provides on the valve adapter, refer to Section 5.1.1—Solenoid Valve Manual Override Procedure. Use of the
manual override should be restricted to contingency situations and only when the robot and tool are in the stand or
storage location. Actuation of the Unlatch valve manual override will result in Tool Changer release.
WARNING:ToolChangerreleasewilloccurwithactuationoftheUnlatchvalvemanual
override.Useofthemanualoverrideisrestrictedtocontingencysituations.TheToolChanger
andToolshouldbeinastandorstoragelocationpriortoactuationofthemanualoverride.
It is important that the valve adapter be supplied with clean, dry, non-lubricated air supplied between 60 and 100
psi (4.5–6.9 Bar) and ltered at 40 microns or better. Valve adapters are supplied with the Tool Changer to provide
a fully integrated solution. The customer is only required to supply the valve adapter with a single air supply.

Manual, Valve adapters, Double Solenoid
Document #9620-20-C-Jxx Valve Adapters with a Double Solenoid-02
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
C-9
4. Maintenance
Valve adapters should require little maintenance. The only wear components are the valve itself and an exhaust
mufer. Under normal operating conditions, the valve will last for millions of cycles. The exhaust mufer should be
check every 6 months of operation or more frequently in dirty environments to see if it is clogged.
WARNING:DonotperformmaintenanceorrepaironToolChangerormodulesunlessthe
Toolissafelysupportedorplacedinthetoolstand,allenergizedcircuits(e.g.electrical,
air,water,etc.)areturnedoff,pressurizedconnectionspurgedandpowerdischargedfrom
circuitsinaccordancewiththecustomer’ssafetypracticesandpolicies.Injuryorequipment
damagecanoccurwithToolnotplacedandenergizedcircuitson.PlacetheToolsafelyinthe
toolstand,turnoffanddischargeallenergizedcircuits,purgeallpressurizedconnections,
verifyallenergizedcircuitsarede-energizedbeforeperformingmaintenanceorrepaironTool
Changerormodules.
To check if the exhaust mufer is clogged remove the mufer and blow through the mufer. If it is difcult to
blow or you cannot blow through it at all replace the exhaust mufer. Refer to Section5.2.1—ExhaustMufer
Replacement.

Manual, Valve adapters, Double Solenoid
Document #9620-20-C-Jxx Valve Adapters with a Double Solenoid-02
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
C-10
5. Troubleshooting and Service Procedures
The following section provides troubleshooting information to help diagnose conditions with the Tool Changer or
valve adapter and service procedures to help resolve these conditions.
WARNING:DonotperformmaintenanceorrepaironToolChangerormodulesunlessthe
Toolissafelysupportedorplacedinthetoolstand,allenergizedcircuits(e.g.electrical,
air,water,etc.)areturnedoff,pressurizedconnectionspurgedandpowerdischargedfrom
circuitsinaccordancewiththecustomer’ssafetypracticesandpolicies.Injuryorequipment
damagecanoccurwithToolnotplacedandenergizedcircuitson.PlacetheToolsafelyinthe
toolstand,turnoffanddischargeallenergizedcircuits,purgeallpressurizedconnections,
verifyallenergizedcircuitsarede-energizedbeforeperformingmaintenanceorrepaironTool
Changerormodules.
5.1 Troubleshooting
Follow the suggested actions listed in Table 5.1 when attempting to troubleshoot the valve adapter. If issues persist,
contact your closest ATI representative.
Table 5.1—Troubleshooting
Symptom Cause Resolution
ToolChangerorUtility
CouplerwillnotLock
/Unlockoroperates
slowly.
Exhaustmuferisclogged. Check/Replaceexhaustmufer;ensurecleanairsupply.
Noornotenoughair
pressureonthepneumatic
connection.
MakesurePneumaticconnectionhasminimumpressure,referto
Section 2.7—Pneumatic Connections.
Loosevalveadapteror
O-ringsleakingormissing.
Verifythatthefastenersconnectingthecontrol/signalmoduletothe
valveadapterareproperlytightened.Ifairstillleaking,removethe
valveadapterfromtheToolChangerorUtilityCouplerandcheckfor
airleaks,damagedormissingO-rings.RefertoSection 2.2—Valve
Adapter Removal for QC-113, QC-210, QC-213, GL6L, GL7L0 or
Section 2.4—Valve Adapter Removal for QC-310, QC-313, QC-510,
QC-1210.
Solenoidcableisdamaged Checkthesolenoidcablefordamageandcontinuity,ifdamaged
replace.
Nopowerissuppliedtothe
Solenoid valve. Verifyvalvepowersupplyatcontrol/signalmoduleispresent.ifpower ispresent,replacevalveadapter.
ToolChangerwillLock
butnotUnlock
Control/signalmodulesafety
featuresnotmet.
ThetoolstandInterlock,orothersafetyfeatureispreventingtheTool
Changerfromunlocking,refertothecontrol/signalmodulemanual
formoreinformation.Control/signalmodulemaynothavebypass
circuitandwillhavetobeunlockedmanually,refertoSection 5.1.1—
Solenoid Valve Manual Override Procedure.

Manual, Valve adapters, Double Solenoid
Document #9620-20-C-Jxx Valve Adapters with a Double Solenoid-02
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
C-11
5.1.1 Solenoid Valve Manual Override Procedure
Double solenoid valve adapters have manual override buttons on both lock and unlock side of the
valve. The manual override should only be used for unlocking the Tool Changer.
The manual override procedure should be used when the Tool Changer is locked without the Tool
plate attached. The control module safety circuit will not allow the Tool Changer to be unlatched
without the Tool plate attached and the tool in the tool stand.
WARNING:Donotusethesolenoidvalvemanualoverrideifthetoolislocked
totheMaster.UsingthemanualoverridewillreleasetheToolandmaycause
bodilyinjuryordamagetoequipment.IftheToolisattachedtotheMaster
itmustbesecuredinthetoolstandorinalocationwherethetoolweightis
supportedbeforeusingthemanualoverride.
CAUTION:Themanualoverrideisnotintendedfornormaloperations.Manual
override is to be used in situation were no other alternative is available to
unlocktheMaster.DonotexecutetheLatchcommandunlesstheMasterand
theToolarereadytobecoupled.
Tools required: 3 mm Allen Wrench, 2 mm ball end Allen wrench (hex key)
1. Using a 3 mm Allen wrench, remove the M4 socket head cap screws, warning label, and nylon
washer from the Unlock side of the solenoid valve. The Unlock side is marked with a “U”.
CAUTION:Applyingexcessforcecandamagethesolenoidorcauseoverride
buttontostickinoneposition.Actuationofvalveoverridebuttonsrequiresvery
littletravel(~1mm)andonlyasmallamountofforce.Usenon-sharpobject,
similartoballnose2mmAllenkey,togentlydepresstheoverridebutton;an
air release should be heard when the solenoid is activated.
2. Insert a 2 mm ball end Allen Wrench in the unlock valve screw hole and gently depress the
valve override button. An air release should be heard when the solenoid is actuated. Make sure
locking mechanism is fully retracted.
3. Using a 3 mm Allen wrench, replace the M4 socket head cap screws, warning label, and nylon
washer and tighten the screw.
Figure 5.1—Manual Override
Nylon Washer
Warning Label
M4 SHCS
2mm Ball End
Allen Wrench
the Solenoid Valve
Override Button Inside
Unlock Side of

Manual, Valve adapters, Double Solenoid
Document #9620-20-C-Jxx Valve Adapters with a Double Solenoid-02
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
C-12
5.2 Service Procedures
The following service procedures provide instructions for inspection, adjustment, test or replacement of
components.
5.2.1 ExhaustMuferReplacement
The exhaust mufer allows air from the Tool Changer or Utility Coupler locking mechanism to be
exhausted to the atmosphere, if the mufer is clogged it may affect the ability to Lock and Unlock
the Tool Changer. Remove and check to make sure the Exhaust mufer is not clogged.
Tools required: 11 mm Wrench
1. For Tool Changers, dock the Tool safely in the tool stand. Uncouple the Tool Changer or Utility
Coupler to allow clear access to the Master and Tool plates. Leave the locking mechanism in
the unlocked.
2. Turn off and de-energize all energized circuits (e.g. electrical, air, water, etc.).
3. Remove the exhaust mufer from the valve adapter, blow through the mufer, if it is difcult
to blow or you can not blow through it at all replace the exhaust mufer. Discard the exhaust
mufer.
4. Thread the new exhaust mufer into the valve adapter housing. Tighten to contact plus one turn.
Figure 5.2— ExhaustMuferReplacement
Exhaust Muffler
9121-JT2-M (Shown)
5. After repair is complete, return all circuits to normal operation (e.g. electrical, air, water, etc.).

Manual, Valve adapters, Double Solenoid
Document #9620-20-C-Jxx Valve Adapters with a Double Solenoid-02
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
C-13
6. Serviceable Parts
6.1 Double Solenoid Valve Adapters
Refer to Section 8—Drawings for serviceable part for double solenoid valve adapters.
6.2 Tool Adapter Assembly
1
2
3
Table 5.2—Tool Adapter Assembly
ITEM NO. QTY PART NUMBER DESCRIPTION
11 9005-20-1192 ToolAdapterAssembly
1 9005-20-1403 ToolAdapterAssembly,SupportingAirBlowOff
2 2 3500-1066016-15A M6x16mmSHCSMBNDMicrospheres
3 2 3500-1064035-15A M5x35mmSHCSMB,NDMicrospheres

Manual, Valve adapters, Double Solenoid
Document #9620-20-C-Jxx Valve Adapters with a Double Solenoid-02
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
C-14
7. Specications
Table 5.3—ValveAdapterSpecications
All Valve Adapter Models Specication
InterfaceConnections SolenoidValveConnector:M83-PinPicomaleconnectorwith0.16mextensioncablesupporting
LatchandUnlatchsignals
ElectricalRating 19-29VDCoperationalvoltage(SolenoidValve)
Current Draw SwitchedPower:250mA@24VDC(SolenoidValve)(onlywhenlockingorunlockingTool
Changer).
Air Pressure 60-100psi(4.5–6.9Bar)clean,dry,non-lubricatedair
Air Filtration 40microns
EnvironmentalResistance Dustandwaterresistant,butnotwaterprooforIP67compliant
Solenoid Valves Specication
Double Solenoid Valve MACSeries48,DCVoltage,6WCoil,Washdown,250mA@19-29VDC
OperationalTemperature
Range 0 °F - 120 °F (-17.8 °C - 49 °C)
Cv 1.1
9121-JE2-M Valve Adapter with Double Solenoid NPT, QC-113, QC-210, QC-213, GL6L, or GL7L
PneumaticConnection 1/4” NPT
Weight 1.61lbs(0.73kg)
9121-JE3-M Valve Adapter with Double Solenoid NPT, QC-310, QC-313, QC-510, or QC-1210
PneumaticConnection 1/4” NPT
Weight 1.415lbs(0.64kg)
9121-JF2-M Valve Adapter with Double Solenoid G, QC-113, QC-210, QC-213, GL6L, or GL7L
PneumaticConnection G 1/4 (BSPP)
Weight 1.65lbs(0.75kg)
9121-JF3-M Valve Adapter with Double Solenoid G, QC-310, QC-313, QC-510, or QC-1210
PneumaticConnection G 1/4 (BSPP)
Weight 1,455lbs(0.66kg)
9121-JN5-M Valve Adapter with Double Solenoid G w/ air blow-off, QC-310, QC-313, QC-510, or QC-1210
PneumaticConnection G 1/4 (BSPP)
Weight 1.44lbs.(0.65kg)
9121-JQ2-M Valve Adapter with Double Solenoid G, w/ SST mounting socket head cap screws QC-113,
QC-210, QC-213, GL6L, or GL7L3
PneumaticConnection G 1/4 (BSPP)
Weight 1.65lbs0.75kg)
9121-JQ3-M Valve Adapter with Double Solenoid G, w/ SST mounting socket head cap screws QC-310,
QC-313, QC-510, or QC-1210
PneumaticConnection G 1/4 (BSPP)
Weight 1,455lbs(0.66kg)

Manual, Valve adapters, Double Solenoid
Document #9620-20-C-Jxx Valve Adapters with a Double Solenoid-02
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
C-15
Table 5.4—ToolAdapterAssemblySpecications
9005-20-1192 Tool Adapter Assembly, QC-210, QC-213, QC-310, QC-313, QC-510, QC-1210, GL6L, or
GL7L
Weight 1.33lbs(0.603kg)
9005-20-1403 Tool Adapter Assembly, Supports Air Blow Off QC-210, QC-213, QC-310, QC-313, QC-510,
QC-1210, GL6L, or GL7L
Weight 1.32lbs(0.60kg)

Manual, Valve adapters, Double Solenoid
Document #9620-20-C-Jxx Valve Adapters with a Double Solenoid-02
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
C-16
8. Drawings
8.1 QC-210 Integrated Double Solenoid Valve Adapters
3rd ANGLE PROJECTION
2
4
3
5
1
2
4
3
5
Ledge Mount
Exhaust Muffler
Ledge Mount
1/4" NPT Air Port See Table 1 for Models
56.7
31.8
10.1 158.8 22
Solenoid Valve Cable
Double Solenoid
14.3
G 1/4 (BSPP)
Air Port (Adapter)
See Table 1 for Models
Valve Adapters with Double Solenoid and 1/4" NPT Air Port
Valve Adapters with Single Solenoids and G 1/4 (BSPP) Air Ports
Notes:
Valve Adapter to Tool Changer mounting and Valve Connector signals are shown on Sheet 2.
1.
Pneumatic and Electrical Schematic are shown on Sheet 3.
2.
Other models are covered in the 9620-20-C-Jxx Valve adapter with a Double Solenoid manual.
3.
Rev.
Description
Initiator
Date
02
ECO 13408. Release Drawing
JGH
1/7/2016
ITEM NO.
QTY
PART NUMBER
DESCRIPTION
1 1
3405-1030005-01
Fitting, Adapter, 1/4NPT to G1/4
2 1
3490-1010002-00
Conical Breather 1/8 NPT
3 2
3500-1066020-15A
M6-1 x 20mm SHCS, Blue, Pre-Applied
4 2
3500-1264040-15
M5 x 40mm SFHCS, Blue Dyed Magni-565
5 1
9120-C-3PM-3PF-0016
3-Pin Pico Extension Cable, 0.16m Long
B
1:2
1
3
REVISION
NOTES: UNLESS OTHERWISE SPECIFIED. DO NOT SCALE DRAWING. ALL DIMENSIONS ARE IN MILLIMETERS.
DRAWN BY:
CHECKED BY:
J. Handy, 9/8/16 W Berrocal, 9/9/16
TITLE
SCALE
SIZE
DRAWING NUMBER
PROJECT #
SHEET OF
9630-20-Jxx Double Solenoid for QC-210
02
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
1031 Goodworth Drive, Apex, NC 27539, USA
Tel: [phone] Email: [email protected]
Fax: [phone] www.ati-ia.com
ISO 9001 Registered Company
QC-210 Valve Adapters w/ Double Solenoid

Manual, Valve adapters, Double Solenoid
Document #9620-20-C-Jxx Valve Adapters with a Double Solenoid-02
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
C-17
3rd ANGLE PROJECTION
QC-210 (Shown for Reference)
The Integrated Sensor Cables for Locked,
Unlocked and Ready-to-Lock inputs are
supplied with the base tool changer package.
Control/Signal
Module
9121-JE2-M (Shown)
The 9120-C-3PM-3PF- 0016 Cable supplied with the valve adapter.
The valve adapter and
control/signal module are mounted
to Flat A on the Tool Changer
Valve Connector
See Note 3
DETAIL A
SCALE 1 : 1
1/4 NPT Air Supply Connection
(9121-JF2-M model supplied with
G 1/4 (BSPP) adapter fitting)
9121-JE2-M
Valve Connector M8, 3-Pin Male Connector orientation not guaranteed
Cable Not Shown (See Table 2)
1
4
3
1
3
4
Control/Signal Module Valve Connector M8, 3-Pin Female Cable Not Shown (See Table 2)
WARNING
Unlatch Valve Manual Override Access
Latch Valve Manual Override Access (Other side)
Supplied w/ Cover Screw and Warning Label
(See Note 1)
Notes:
WARNING: Tool Release Will Occur with actuation of the Unlatch Valve Manual Override.
1.
Use of the valve manual override is restricted to contingency situations. The tool changer
and associated tool should be in a stand or storage location prior to actuation of the manual
override.
NOTICE: Actuation of valve override buttons requires very little travel (~1mm) and only a
small amount of force. Applying excess force can damage the solenoid or cause override
button to stick in one position. Use non-sharp object, similar to ball nose 2mm Allen key, to
gently depress the override button; an air release should be heard when the solenoid is
activated.
The valve adapters with double solenoid are designed to mount to QC-113, QC-210, QC-213 Tool
2.
Changers and GL6L and GL7L Utility Couplers. The valve adapters with double solenoid are designed to be integrated with specific models of
3.
control/signal modules with a valve connector and provide routing for the ready to lock sensor cable from the Tool Changer or Utility Coupler to the control/signal module.
Rev.
Description
Initiator
Date
-
See Sheet 1
- -
B
1:2
2
3
REVISION
NOTES: UNLESS OTHERWISE SPECIFIED. DO NOT SCALE DRAWING. ALL DIMENSIONS ARE IN MILLIMETERS.
DRAWN BY:
CHECKED BY:
J. Handy, 9/8/16 W Berrocal, 9/9/16
TITLE
SCALE
SIZE
DRAWING NUMBER
PROJECT #
SHEET OF
9630-20-Jxx Double Solenoid for QC-210
02
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
1031 Goodworth Drive, Apex, NC 27539, USA
Tel: [phone] Email: [email protected]
Fax: [phone] www.ati-ia.com
ISO 9001 Registered Company
QC-210 Valve Adapters w/ Double Solenoid

Manual, Valve adapters, Double Solenoid
Document #9620-20-C-Jxx Valve Adapters with a Double Solenoid-02
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
C-18
3rd ANGLE PROJECTION
Notes:
The valve adapters utilize a double solenoid 5/2 valve. The valve requires supply voltage
1.
between 19-29V. The Valve CV is 1.1. The valve must be supplied clean, dry, non-lubricated air at 60 to 100 psi (4.1-6.9 Bar) and
2.
filtered at 40 microns or better. The valve will NOT operate correctly if insufficient air pressure is supplied. It is critical that the exhaust mufflers are not restricted. As part of a preventative maintenance
3.
program, periodically inspect and/or replace the exhaust mufflers.
Rev.
Description
Initiator
Date
-
See Sheet1
- -
B
1:5
3 3
REVISION
NOTES: UNLESS OTHERWISE SPECIFIED. DO NOT SCALE DRAWING. ALL DIMENSIONS ARE IN MILLIMETERS.
DRAWN BY:
CHECKED BY:
J. Handy, 9/8/16 W Berrocal, 9/9/16
TITLE
SCALE
SIZE
DRAWING NUMBER
PROJECT #
SHEET OF
9630-20-Jxx Double Solenoid for QC-210
02
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
1031 Goodworth Drive, Apex, NC 27539, USA
Tel: [phone] Email: [email protected]
Fax: [phone] www.ati-ia.com
ISO 9001 Registered Company
QC-210 Valve Adapters w/ Double Solenoid

Manual, Valve adapters, Double Solenoid
Document #9620-20-C-Jxx Valve Adapters with a Double Solenoid-02
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
C-19
8.2 QC-310 Integrated Double Solenoid Valve Adapters
3rd ANGLE PROJECTION
1
3
4
7
1
2
3
5
Exhaust Muffler
Ledge Mount
Ledge Mount
1/4" NPT Air Port See Table 1 for Models
31.8
67.4
8.8 158.8 22
Solenoid Valve Cable
Double Solenoid
14
G 1/4 (BSPP)
Air Port (Adapter)
See Table 1 for Models
Valve Adapters with Double Solenoid and 1/4" NPT Air Port
Valve Adapters with Double Solenoids and G 1/4 (BSPP) Air Ports
Notes:
Valve Adapter to Tool Changer mounting and Valve Connector signals are shown on Sheet 2.
1.
Pneumatic and Electrical Schematic are shown on Sheet 3.
2.
Other models are covered in the 9620-20-C-Jxx Valve adapter with a Double Solenoid manual.
3.
Rev.
Description
Initiator
Date
02
ECO13408. Release Drawing.
JGH
1/7/2016
ITEM NO.
QTY
PART NUMBER
DESCRIPTION
1 1
3405-1030005-01
Fitting, Adapter, 1/4NPT to G1/4
2 1
3490-1010002-00
Conical Breather 1/8 NPT
3 2
3500-1064020-15A
M5-0.8 x 20mm SHCS, Blue, Pre-Applied
4 2
3500-1066020-15A
M6-1 x 20mm SHCS, Blue, Pre-Applied
5 1
9120-C-3PM-3PF-0016
3-Pin Pico Extension Cable, 0.16m Long
B
1:2
1
3
REVISION
NOTES: UNLESS OTHERWISE SPECIFIED. DO NOT SCALE DRAWING. ALL DIMENSIONS ARE IN MILLIMETERS.
DRAWN BY:
CHECKED BY:
J. Handy, 1/7/16 W Berrocal, 9/9/16
TITLE
SCALE
SIZE
DRAWING NUMBER
PROJECT #
SHEET OF
9630-20-Jxx Double Solenoid for QC-310
02
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
1031 Goodworth Drive, Apex, NC 27539, USA
Tel: [phone] Email: [email protected]
Fax: [phone] www.ati-ia.com
ISO 9001 Registered Company
QC-310 Valve Adapter with Double Solenoid, Valve Pass Through

Manual, Valve adapters, Double Solenoid
Document #9620-20-C-Jxx Valve Adapters with a Double Solenoid-02
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com • Email: [email protected]
C-20
3rd ANGLE PROJECTION
QC-310 (Shown for Reference)
The Integrated Sensor Cables for Locked,
Unlocked and Ready-to-Lock inputs are
supplied with the base tool changer package.
Control/Signal
Module
9121-JE3-M (Shown)
The 9120-C-3PM-3PF-0016 Cable supplied with the valve adapter.
The valve adapter and
control/signal module are mounted
to Flat A on the Tool Changer
Valve Connector
DETAIL A
SCALE 1 : 1
WARNING
Unlatch Valve Manual Override Access
Latch Valve Manual Override Access (Other side)
Supplied w/ Cover Screw and Warning Label
(See Note 1)
1/4 NPT Air Supply Connection
(9121-JF3-M model supplied with
G 1/4 (BSPP) adapter fitting)
9121-JE3-M
Valve Connector
M8, 3-Pin Male
Connector orientation not guaranteed
Cable Not Shown (See Table 2)
Control/Signal Module Valve Connector M8, 3-Pin Female Cable Not Shown (See Table 2)
4
3
1
4
3
1
Notes:
WARNING: Tool Release Will Occur with actuation of the Unlatch Valve Manual Override.
1.
Use of the valve manual override is restricted to contingency situations. The tool changer and
associated tool should be in a stand or storage location prior to actuation of the manual
override.
NOTICE: Actuation of valve override buttons requires very little travel (~1mm) and only a
small amount of force. Applying excess force can damage the solenoid or cause override
button to stick in one position. Use non-sharp object, similar to ball nose 2mm Allen key, to
gently depress the override button; an air release should be heard when the solenoid is
activated.
The valve adapters with double solenoid are designed to mount to QC-310, QC-313, QC-510, amd
2.
QC-1210 Tool Changers. The valve adapters with double solenoid are designed to be integrated with specific models of
3.
control/signal modules with a valve connector.
Rev.
Description
Initiator
Date
-
See Sheet 1
- -
B
1:2
2
3
REVISION
NOTES: UNLESS OTHERWISE SPECIFIED. DO NOT SCALE DRAWING. ALL DIMENSIONS ARE IN MILLIMETERS.
DRAWN BY:
CHECKED BY:
J. Handy, 1/7/16 W Berrocal, 9/9/16
TITLE
SCALE
SIZE
DRAWING NUMBER
PROJECT #
SHEET OF
9630-20-Jxx Double Solenoid for QC-310
02
PROPERTY OF ATI INDUSTRIAL AUTOMATION, INC. NOT TO BE REPRODUCED IN ANY
MANNER EXCEPT ON ORDER OR WITH PRIOR WRITTEN AUTHORIZATION OF ATI.
1031 Goodworth Drive, Apex, NC 27539, USA
Tel: [phone] Email: [email protected]
Fax: [phone] www.ati-ia.com
ISO 9001 Registered Company
QC-310 Valve Adapter with Double Solenoid, Valve Pass Through