ATI Technologies QC-113 User manual

Manual, Valve Adapters, Single Solenoid
Document #9620-20-C-Jxx Valve Adapters with a Single Solenoid-04
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com
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Table of Contents
1. Product Overview..................................................................................................................C-2
2. Installation .............................................................................................................................C-4
2.1 Valve Adapter Installation for QC-113, QC-210, QC-213, GL6L, GL7L .................................. C-4
2.2 Valve Adapter Removal for QC-113, QC-210, QC-213, GL6L, GL7L0 .................................... C-5
2.3 Valve Adapter Installation for QC-310, QC-313, QC-510, QC-1210........................................ C-6
2.4 Valve Adapter Removal for QC-310, QC-313, QC-510, QC-1210............................................ C-7
2.5 Tool Adapter Assembly Installation......................................................................................... C-7
2.6 Tool Adapter Assembly Removal............................................................................................. C-8
2.7 Pneumatic Connections ........................................................................................................... C-8
2.8 Electrical Connections.............................................................................................................. C-8
3. Operation ...............................................................................................................................C-9
4. Maintenance...........................................................................................................................C-9
5. Troubleshooting and Service Procedures ........................................................................C-10
5.1 Troubleshooting ...................................................................................................................... C-10
5.1.1 Solenoid Valve Manual Override Procedure .................................................................C-11
5.2 Service Procedures................................................................................................................. C-12
5.2.1 Exhaust Muffler Replacement ...................................................................................... C-12
5.2.2 Filter Replacement ....................................................................................................... C-13
6. Serviceable Parts ................................................................................................................C-14
6.1 Single Solenoid Valve Adapters............................................................................................. C-14
6.2 Tool Adapter Assembly........................................................................................................... C-14
7. Specifications ......................................................................................................................C-15
8. Drawings ..............................................................................................................................C-16
8.1 QC-210 Integrated Tool Changer Valve ................................................................................. C-16
8.2 QC-310 Integrated Tool Changer Valve ................................................................................. C-19

Manual, Valve Adapters, Single Solenoid
Document #9620-20-C-Jxx Valve Adapters with a Single Solenoid-04
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com
C-2
C. Control and Signal Modules
Integrated Single Solenoid Valve Adapters
1. Product Overview
Valve adapters provide air supply to the Master plate for actuation of the locking mechanism. Valve adapters have a
single-solenoid valve that receives the unlatch signal from the control/signal module. A cable is supplied to connect
the control/signal module to the solenoid valve. The valve adapters mount to a flat on the Tool Changer or Utility
Coupler (usually Flat ‘A’ for the Tool Changer), and the control/signal module mounts to the valve adapter. Many
variations of the valve adapter are available, depending upon the Tool Changer or Utility Coupler size and type
of porting required by the customer. For a list of available adapters, refer to Table 1.1, and for the drawings, refer
Section 8—Drawings.
Table 1.1—Valve Adapters with a Single Solenoid Models
Valve Adapter Description Air Port Size Compatible Tool Changer
or Utility Coupler models
9121-JC2-M Single Solenoid 1/4” NPT QC-113, QC-210, QC-213, GL6L, GL7L
9121-JC3-M Single Solenoid 1/4” NPT QC-310, QC-313, QC-510, QC-1210
9121-JD2-M Single Solenoid G 1/4” (BSPP) QC-113, QC-210, QC-213, GL6L, GL7L
9121-JD3-M Single Solenoid G 1/4” (BSPP) QC-310, QC-313, QC-510, QC-1210
9121-JN2-M Single Solenoid with air blow-off 1/4” NPT QC-113, QC-210, QC-213, GL6L, GL7L
9121-JN3-M Single Solenoid witj air blow-off 1/4” NPT QC-310, QC-313, QC-510, QC-1210
The valve adapter has a ledge mount to install the control/signal Master module and provides a single air port
connection for the customer air supply. In addition to the aforementioned features, the valve adapter has the
following items (refer to Figure 1.2):
• an air supply or for lock and unlock air connection to the Tool Changer or Utility coupler
• O-rings in the body to seal the air connection
• exhaust muffler
• solenoid cable
• air blow-off (if equipped)
Access to the solenoid valve manual override is provide through a screw in the aluminum housing, refer to
Section 5.1.1—Solenoid Valve Manual Override Procedure for more information.
Figure 1.2—Valve Adapters with a Single Solenoid
9121-JC2-M (Shown)
Exhaust Muffler
Common Ledge
Mounting Feature
Air Supply Port
Access to the Solenoid
Valve Manual Override
Manual Override
Warning Labels
9121-JN3-M (Shown)
Exhaust Muffler
Single Solenoid Valve
Common Ledge
Mounting Feature
Solenoid Connector
Solenoid Cable
Air Blow-Off
Inlet Filter

Manual, Valve Adapters, Single Solenoid
Document #9620-20-C-Jxx Valve Adapters with a Single Solenoid-04
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com
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When a valve adapter is used on the Master side, a Tool adapter assembly (9005-20-1192) is required for the Tool
side. The tool adapter assembly provides the proper spacing and a ledge mount for the control/signal Tool module.
If the valve adapter on the Master has an air blow-off feature, then part number 9005-20-1403
Tool adapter assembly is required.
Figure 1.3—Tool Adapters Assemblies
Tool Adapter Assembly
(9005-20-1192)
Air Blow-Off Cut Out
Ledge Mount Feature for
Control/Signal Tool Module
Ledge Mount Feature for
Control/Signal Tool Module
Tool Adapter Assembly
(9005-20-1403)

Manual, Valve Adapters, Single Solenoid
Document #9620-20-C-Jxx Valve Adapters with a Single Solenoid-04
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com
C-4
2. Installation
Valve adapters and Tool adapter assemblies are typically installed by ATI prior to shipment. The following
instructions outline installation or removal procedures.
WARNING: Do not perform maintenance or repair(s) on the Tool Changer or modules unless
the Tool is safely supported or placed in the tool stand, all energized circuits (for example:
electrical, air, water, etc.) are turned off, pressurized connections are purged and power
is discharged from circuits in accordance with the customer specific safety practices and
policies. Injury or equipment damage can occur with the Tool not placed and energized
circuits on. Place the Tool in the tool stand, turn off and discharge all energized circuits,
purge all pressurized connections, and verify all circuits are de-energized before performing
maintenance or repair(s) on the Tool Changer or modules.
2.1 Valve Adapter Installation for QC-113, QC-210, QC-213, GL6L, GL7L
Tools required: 5 mm hex key, 3 mm hex key, torque wrench
Supplies required: clean rag, Loctite®222™, Loctite®242™, and Loctite®569™
1. Place the Tool in a secure location.
2. Uncouple the Master and Tool plates.
3. Turn off and de-energize all energized circuits (for example: electrical, pneumatic, and
hydraulic circuits).
4. Wipe down the mounting surfaces with a clean rag.
5. (2) O-rings are required on the Master side Flat ‘A’ interface. Make sure these O-rings are present and
lightly lubricated (refer to Figure 2.1).
6. Place the valve adapter on the Tool Changer or Utility Coupler.
7. Apply Loctite®242™to the supplied M6 socket head cap screws. Use a 5 mm hex key to install the (2)
M6 socket head cap screws and tighten to 70 in-lbs (7.9 Nm).
8. Apply Loctite®222™to the (2) supplied M5 socket flat head cap screws. Use a 3 mm hex key to install
the (2) M5 socket flat head cap screws and tighten to 28 in-lbs (3.2 Nm).
Figure 2.1—Valve Adapter Installation (QC-210 Shown)
Valve Adapter
9121-JC2-M (Shown)
(2) M6 Socket Head
Cap Screws
(2) M6 Socket Head Cap Screws
Control/Signal Module
(2) M5 Socket Flat
Head Cap Screws
(2) O-rings
Tool Changer Master
(QC-210 Shown)
RTL (R1)
Sensor Cable
Pneumatic
Connection
Control/Signal Module Cleat
(3) M5 Socket Flat Head Cap Screws
Cable Channel in Bottom of Valve Adapter Module
Solenoid Cable
Inlet
Filter

Manual, Valve Adapters, Single Solenoid
Document #9620-20-C-Jxx Valve Adapters with a Single Solenoid-04
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com
C-5
9. Route the RTL (R1) sensor cable through the cable channel in the bottom of the valve adapter (refer
to Figure 2.2).
10. Install the cleat from the control/signal module to retain the RTL (R1) sensor cable in the cable channel.
Use a 3 mm hex key to install the (3) M5 socket flat head cap screws and tighten to 14 in-lbs (1.6 Nm).
11. Make pneumatic connections to the inlet filter as required. Ensure that the connectors are cleaned prior
to being secured as appropriate. ATI recommends using a thread sealant such as Loctite®569™or similar.
12. Connect the solenoid cable to the connector on the valve adapter.
Figure 2.2—RTL (R1) Sensor Cable Routing
Valve Adapter
9121-JE2-M (Shown)
Control/Signal Module
Tool Changer Master
(QC-210 Shown)
RTL (R1)
Sensor Cable
Control/Signal Module Cleat
Cable Channel in Bottom
of Valve Adapter Module
2.2 Valve Adapter Removal for QC-113, QC-210, QC-213, GL6L, GL7L0
NOTICE: Depending on maintenance or repair being performed, utilities to modules and Master
plate may need to be disconnected.
Tools required: 5 mm hex key, 3 mm hex key
1. Place the Tool in a secure location.
2. Uncouple the Master and Tool plates.
3. Turn off and de-energize all energized circuits (for example: electrical, pneumatic, and
hydraulic circuits).
4. Disconnect the solenoid cable from the control/signal module and valve adapter.
5. Remove the control/signal module off the valve adapter (refer to the control /signal module manual
for instructions).
6. Use a 3 mm hex key to remove the (3) M5 socket flat head cap screws securing the control/signal
module cleat and remove the cleat (refer to Figure 2.1).
7. Remove the RTL (R1) sensor cable from the cable channel in the bottom of the valve adapter (refer
to Figure 2.2).
8. Use a 3 mm hex key to remove the (2) M5 socket flat head cap screws, and use a 5 mm hex key
to remove the (2) M6 socket head cap screws. Lift the valve adapter off the Tool Changer or
Utility Coupler).
9. Make sure that the O-rings are retained at the mounting interface on Master side Flat ‘A’.

Manual, Valve Adapters, Single Solenoid
Document #9620-20-C-Jxx Valve Adapters with a Single Solenoid-04
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com
C-6
2.3 Valve Adapter Installation for QC-310, QC-313, QC-510, QC-1210
Tools required: 5 mm hex key, 4 mm hex key, torque wrench
Supplies required: clean rag, Loctite®222™, Loctite®242™, and Loctite®569™
1. Place the Tool in a secure location.
2. Uncouple the Master and Tool plates.
3. Turn off and de-energize all energized circuits (for example: electrical, pneumatic, and
hydraulic circuits).
4. Wipe down the mounting surfaces with a clean rag.
5. (2) O-rings are required on the Master side Flat ‘A’ interface. Make sure these O-rings are present and
lightly lubricated (refer to Figure 2.3).
NOTICE: Makes sure the RTL (R1) sensor cable is in the cable channel in the Tool Changer
body, so it will not get pinched when installing the valve adapter.
6. Place the valve adapter on the Tool Changer or Utility Coupler.
7. Apply Loctite®242™to the supplied M6 socket head cap screws. Use a 5 mm hex key, to install the (2)
M6 socket head cap screws and tighten to 70 in-lbs (7.9 Nm).
8. Apply Loctite®222™to the (2) supplied M5 socket head cap screws. Use a 4 mm hex key, to install the
(2) M5 socket head cap screws and tighten to 55 in-lbs (6.2 Nm).
9. Make pneumatic connections to the inlet filter as required. Ensure that the connectors are cleaned prior
to being secured as appropriate. ATI recommends using a thread sealant such as Loctite®569™or similar.
10. Connect the solenoid cable to the connector on the valve adapter.
Figure 2.3—Valve Adapter Installation (QC-310 Shown)
(2) M5 Socket
Head Cap Screw
(2) M6 Socket Head Cap Screw
Valve Adapter
9121-JE3-M (Shown)
(2) O-rings
Pneumatic
Connection
Solenoid Cable
Inlet Filter
Solenoid
Connector
Lock, Unlock, and
RTL R1 and R2 Connectors
RTL (R1)
Sensor Cable

Manual, Valve Adapters, Single Solenoid
Document #9620-20-C-Jxx Valve Adapters with a Single Solenoid-04
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com
C-7
2.4 Valve Adapter Removal for QC-310, QC-313, QC-510, QC-1210
NOTICE: Depending on maintenance or repair being performed, utilities to modules and Master
plate may need to be disconnected.
Tools required: 5 mm hex key, 4 mm hex key
1. Place the Tool in a secure location.
2. Uncouple the Master and Tool plates.
3. Turn off and de-energize all energized circuits (for example: electrical, pneumatic, and
hydraulic circuits).
4. Remove the control/signal module off the valve adapter (refer to the control /signal module manual
for instructions).
5. Use a 4 mm hex key to remove the (2) M5 socket head cap screws, and use a 5 mm hex key to remove
the (2) M6 socket head cap screws. Lift the valve adapter module off the Tool Changer or Utility Coupler
(refer to Figure 2.3).
6. Make sure that the O-rings are retained at the Master side Flat ‘A’ mounting interface.
2.5 Tool Adapter Assembly Installation
Tools required: 5 mm hex key, 4 mm hex key, torque wrench
Supplies required: clean rag, Loctite®222™and Loctite®242™
1. Place the Tool in a secure location.
2. Uncouple the Master and Tool plates.
3. Turn off and de-energize all energized circuits (for example: electrical, pneumatic, and
hydraulic circuits).
4. Wipe down the mounting surfaces with a clean rag.
5. Place the Tool adapter assembly on the Tool Changer or Utility Coupler.
6. Apply Loctite®242™to the supplied M6 socket head cap screws. Use a 5 mm hex key to install the (2)
M6 socket head cap screws and tighten to 89 in-lbs (10.0 Nm).
7. Apply Loctite®222™to the (2) supplied M5 socket head cap screws. Use a 4 mm hex key to install the
(2) M5 socket head cap screws and tighten to 52 in-lbs (5.9 Nm).
Figure 2.4—Tool Adapter Assembly Installation
Control/Signal
Tool Module
(2) M6 Socket Head
Cap Screws
(2) M5 Socket Head Cap Screws
(2) M6 Socket Head Cap Screws
(9005-20-1192) Tool Adapter Assembly
Tool Change Tool Plate
(QC-310 Shown)

Manual, Valve Adapters, Single Solenoid
Document #9620-20-C-Jxx Valve Adapters with a Single Solenoid-04
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com
C-8
2.6 Tool Adapter Assembly Removal
NOTICE: Depending on maintenance or repair being performed, utilities to modules may need
to be disconnected.
Tools required: 5 mm hex key and 4 mm hex key
1. Place the Tool in a secure location.
2. Uncouple the Master and Tool plates.
3. Turn off and de-energize all energized circuits (for example: electrical, pneumatic, and
hydraulic circuits).
4. Remove the control/signal module off the valve adapter (refer to the control /signal module manual
for instructions).
5. Use a 4 mm hex key to remove the (2) M5 socket head cap screws, and use a 5 mm hex key to remove
a (2) M6 socket head cap screws. Lift the tool adapter assembly off the Tool Changer or Utility Coupler
(refer to Figure 2.4).
2.7 Pneumatic Connections
The air supply used for coupling and uncoupling the Tool Changer or Utility Coupler should be clean, dry,
and non-lubricated. A supply pressure in the range of 60 to 100 psi (4.1–6.9 bar) is acceptable for operation
of the locking mechanism; a setting of 80 psi is suggested. The air should be filtered 40 micron or better.
A single air supply for lock and unlock air is required to operate the valve adapter, refer to Figure 2.1 or
Figure 2.2 for connection.
CAUTION: Do not use the Tool Changer in a fail-safe condition. Do not transport the
Tool Changer in a fail-safe condition. Possible damage to the locking mechanism
could occur. Re-establish air pressure to the Tool Changer before returning to
normal operations.
2.8 Electrical Connections
A cable from the control/signal module to the valve adapter supplies an electrical connection that controls
the valve as described in Section 1—Product Overview and detailed in Section 8—Drawings. The control
of the single-solenoid valve is integrated with an ATI-supplied control/signal module that is installed onto
the valve adapter.

Manual, Valve Adapters, Single Solenoid
Document #9620-20-C-Jxx Valve Adapters with a Single Solenoid-04
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com
C-9
3. Operation
The unlatch command is sent from the control/signal module and passed-through the solenoid cable to control
the solenoid valve.The single solenoid is spring loaded to the locked position; the unlatch command activates the
solenoid to provide unlock air to the Tool Changer. When the unlatch command is made false (low), the solenoid
returns to its lock position to provide lock air to the Tool Changer.
A customer can specify a safety functionality on the control/signal module that prevents the accidental unlock of
the Tool Changer unless the Tool is nested in the tool stand. Depending on the functionality of the control/signal
module, the ability to unlock the Tool Changer, unless the Tool is coupled and in the tool stand, may be denied.
When the latter is the case, the manual override feature is available on the valve adapter, refer to Section 5.1.1—
Solenoid Valve Manual Override Procedure. Use of the manual override should be restricted to contingency
situations and only when the robot and tool are in the stand or storage location. Actuation of the unlatch valve
manual override results in uncoupling the Tool Changer.
WARNING: Tool Changer release will occur with actuation of the Unlatch valve manual
override. Use of the manual override is restricted to contingency situations. The Tool Changer
and Tool should be in a stand or storage location prior to actuation of the manual override.
It is important that the valve adapter be supplied with clean, dry, non-lubricated air supplied between 60 and 100 psi
(4.5–6.9 Bar) and filtered at 40 microns or better (refer to Section 2.7—Pneumatic Connections). Valve adapters are
typically supplied with the Tool Changer or Utility Coupler to provide a fully integrated solution. The customer is
required to supply the valve adapter with a single air supply.
4. Maintenance
Valve adapters require little maintenance. The only wear components are the valve itself and an exhaust muffler.
Under normal operating conditions, the valve lasts for millions of cycles. Verify the exhaust muffler is unclogged
every six months of operation or more frequently in dirty environments.
WARNING: Do not perform maintenance or repair(s) on the Tool Changer or modules unless
the Tool is safely supported or placed in the tool stand, all energized circuits (for example:
electrical, air, water, etc.) are turned off, pressurized connections are purged and power
is discharged from circuits in accordance with the customer specific safety practices and
policies. Injury or equipment damage can occur with the Tool not placed and energized
circuits on. Place the Tool in the tool stand, turn off and discharge all energized circuits,
purge all pressurized connections, and verify all circuits are de-energized before performing
maintenance or repair(s) on the Tool Changer or modules.
To check if the exhaust muffler is clogged, remove the muffler and blow through the muffler. If it is difficult to
blow through the muffler, replace (refer to Section 5.2.1—Exhaust Muffler Replacement).

Manual, Valve Adapters, Single Solenoid
Document #9620-20-C-Jxx Valve Adapters with a Single Solenoid-04
Pinnacle Park • 1031 Goodworth Drive • Apex, NC 27539 • Tel: [phone] • Fax: [phone] • www.ati-ia.com
C-10
5. Troubleshooting and Service Procedures
Troubleshooting information and service instructions are in the following sections. Troubleshooting
information helps diagnose conditions, and service procedures help resolve some of these conditions are in the
following sections.
WARNING: Do not perform maintenance or repair(s) on the Tool Changer or modules unless
the Tool is safely supported or placed in the tool stand, all energized circuits (for example:
electrical, air, water, etc.) are turned off, pressurized connections are purged and power
is discharged from circuits in accordance with the customer specific safety practices and
policies. Injury or equipment damage can occur with the Tool not placed and energized
circuits on. Place the Tool in the tool stand, turn off and discharge all energized circuits,
purge all pressurized connections, and verify all circuits are de-energized before performing
maintenance or repair(s) on the Tool Changer or modules.
5.1 Troubleshooting
When attempting to troubleshoot the valve adapter, follow the actions listed in Table 5.1. If an issue persists,
contact an ATI representative.
Table 5.1—Troubleshooting
Symptom Cause Resolution
Tool Changer or Utility
Coupler does not lock
/ unlock or operates
slowly.
Exhaust mufer is clogged. Check/replace exhaust mufer; ensure clean air supply.
No or not enough air
pressure on the pneumatic
connection.
Make sure Pneumatic connection has minimum pressure, refer to
Section 2.7—Pneumatic Connections.
Loose valve adapter or
O-rings leaking or missing.
Verify that the fasteners connecting the control/signal module to the
valve adapter are properly tightened. If air still leaking, remove the
valve adapter from the Tool Changer or Utility Coupler and check for
air leaks, damaged or missing O-rings. Refer to Section 2.2—Valve
Adapter Removal for QC-113, QC-210, QC-213, GL6L, GL7L0 or
Section 2.4—Valve Adapter Removal for QC-310, QC-313, QC-510,
QC-1210.
Inlet lter clogged/damaged Check/replace inlet lter. Refer to Section 5.2.2—Filter Replacement
Solenoid cable is damaged Check the solenoid cable for damage and continuity, if damaged
replace.
No power is supplied to the
solenoid valve.
Verify valve power supply at control/signal module is present. if power
is present, replace valve adapter.
Tool Changer will lock
but not unlock
Control/Signal module safety
features not met.
The tool stand Interlock, or other safety feature is preventing the Tool
Changer from unlocking, refer to the control/signal module manual
for more information. Control/signal module may not have bypass
circuit and will have to be unlocked manually, refer to Section 5.1.1—
Solenoid Valve Manual Override Procedure.