Atlanta Attachment Company 1335MG User manual

Atlanta Attachment Company
362 Industrial Park Drive
Lawrenceville, GA 30046
770-963-7369 • www.atlatt.com
Technical Manual & Parts Lists
Model 1335MG
Revision 6.2Updated Nov 6, 2012
From the library of: Diamond Needle Corp

From the library of: Diamond Needle Corp

Technical Manual & Parts Lists
ATLANTA ATTACHMENT COMPANY,INC.
Confidential and Proprietary Information
The materials contained herein are confidential and proprietary information of Atlanta
Attachment Company. In addition to any confidentiality and non-disclosure obligations that currently
exist between you and Atlanta Attachment Company, your use of these materials serves as an
acknowledgment of the confidential and proprietary nature of these materials and your duty not to make
any unauthorized use or disclosure of these materials.
All materials contained herein are additionally protected by United States Copyright law and
may not be used, disclosed, reproduced, distributed, published or sold without the express written
consent of Atlanta Attachment Company, which consent may be withheld in Atlanta Attachment
Company’s sole discretion. You may not alter or remove any copyright, trademark or other notice from
copies of these materials.
Patents & Patents Pending
The sale of this product does not sell or otherwise transfer any license or other rights under any
U.S. Patent or other corresponding foreign patent.
This equipment is manufactured under one or more of the following patents:
4,280,421 ● 4,432,294 ● 4,466,367 ● 4,644,883 ● 5,134,947 ● 5,159,889 ● 5,203,270 ● 5,373,798 ●
5,437,238 ● 5,522,332 ● 5,524,563 ● 5,562,060 ● 5,634,418 ● 5,647,293 ●5,657,711 ● 5,743,202 ●
5,865,135 ● 5,899,159 ● 5,915,319 ● 5,918,560 ● 5,924,376 ●5,979,345 ● 6,035,794 ● 6,055,921 ●
6,202,579 ● 6,279,869 ● 6,295,481 ● 6,494,225 ●6,523,488 ● 6,574,815 ● 6,802,271 ● 6,834,603 ●
6,968,794 ● 6,994,043 ● 7,543,364 ●7,574,788 ● 7,647,876 ● 7,735,439
Foreign Patents: 9-520,472 ● 0,537,323 ● 92,905,522.6 ● 96,936,922.2 ● 2,076,379 ● 2,084,055
Other U.S. and Foreign Patents Pending.
IMPORTANT
It is important to readand understandthe informationcontained withinthis
manual before attempting to operate the machine. Atlanta Attachment Co., Inc.
shall not be heldliable fordamage resulting frommisuse of the information
presented within, and reserves the right to change the information contained
within, without priornotification.
From the library of: Diamond Needle Corp

Technical Manual & Parts Lists
Contents
Important Safety Instruction ................................................................................................................ 1
Safety Equipment on the Machines ..................................................................................................... 3
Protective Eyewear................................................................................................................................. 4
Important Notices ................................................................................................................................... 5
Maintenance............................................................................................................................................. 7
Repair ........................................................................................................................................................ 8
A Word to the End User.......................................................................................................................... 9
Safety Precautions .................................................................................................................................. 9
1.- INSTALLATION MANUAL ................................................................................................................ 10
1.2.- Parts and Components........................................................................................................................... 10
1.2. - Technical Data ........................................................................................................................................ 11
1.3 Installation & Set Up................................................................................................................................. 12
2.- OPERATING MANUAL...................................................................................................................... 13
2.1.- Individual Components ......................................................................................................................... 13
2.1.1.- Foot Pedal.......................................................................................................................................... 13
2.1.2.- Wipe Switch ...................................................................................................................................... 13
2.1.3.EdgeGuide/Panel Tension Assembly.......................................................................................... 13
2.1.4.- Efka Motor......................................................................................................................................... 14
2.1.5.- Control Box ....................................................................................................................................... 14
2.2.- Changing the Needle............................................................................................................................... 15
2.3 Threading ................................................................................................................................................... 16
2.3.1.- 1335MG (Yamato 2002) ................................................................................................................. 16
2.3.2.- 1335MH (Singer 300UX6).................................................................................................................. 24
2.4.- Loading Material ..................................................................................................................................... 31
1.- Border or Gusset Load........................................................................................................................... 31
2.- Panel or Non Skid Load ........................................................................................................................ 35
2.5.- Sewing Procedure .................................................................................................................................. 37
2.5.1.- Closing Procedure Option 1........................................................................................................... 39
2.5.2.- Closing Procedure Option 2........................................................................................................... 43
2.6.- Ruffle Size Adjustments................................................................................................................. 47
2.7- Sizing the Panel ........................................................................................................................................ 48
2.7.1.- Flow Chart Sizing Box Springs (Page 1)....................................................................................... 49
2.7.2. Flow Chart Cover Adjustments (Page 2)....................................................................................... 51
2.8.- Maintenance......................................................................................................................................... 53
From the library of: Diamond Needle Corp

Technical Manual & Parts Lists
3.-TECHNICAL MANUAL........................................................................................................................ 54
3.1.- Individual Components ......................................................................................................................... 54
3.1.1.- Border Guide Rod Assembly.......................................................................................................... 54
3.1.2.-EdgeGuide/Panel Tension Assembly............................................................................................ 54
3.1.3.- Ruffler Assembly.............................................................................................................................. 54
3.1.4.- Stripper Blade .................................................................................................................................. 57
3.1.5.- Ruffler Blade..................................................................................................................................... 59
3.2 Sewing Head............................................................................................................................................... 62
3.2.1.- 1335MG (Yamato 2002) ................................................................................................................. 62
1.- Individual components ......................................................................................................................... 62
2.- Lopper Timing ........................................................................................................................................ 63
3.- Stitch Length............................................................................................................................................ 68
4.- Puller ........................................................................................................................................................ 71
3.3 Pneumatically ............................................................................................................................................ 73
3.3.1.- Air Regulators .................................................................................................................................. 73
3.4 Electrical ..................................................................................................................................................... 74
3.4.1.- Main Power Switch.......................................................................................................................... 74
3.4.2 Stepping Motor Control Box................................................................................................................... 75
3.4.3.- AP-28-800Y1 Stepper Control Box............................................................................................... 75
3.4.4.- Ruffler Control Box.......................................................................................................................... 76
3.4.5.- Eyes..................................................................................................................................................... 78
3.5.- Efka Motor ............................................................................................................................................ 80
3.5.1.- Connections ...................................................................................................................................... 80
3.5.2.- Parameters ....................................................................................................................................... 81
3.5.3.- Programming ................................................................................................................................... 82
3.6.- Maintenance............................................................................................................................................. 86
3.6.1.- Daily ................................................................................................................................................... 86
3.6.2.- Weekly ............................................................................................................................................... 87
3.6.3.- 3 Month.............................................................................................................................................. 89
3.6.4.- 6 Month............................................................................................................................................. 89
3.7.- Troubleshooting ..................................................................................................................................... 91
3.7.1.- Efka Controller Error ...................................................................................................................... 91
3.7.2.- Flow Chart EFKA Error E1.............................................................................................................. 92
3.7.3.- Sewing Errors ................................................................................................................................... 93
From the library of: Diamond Needle Corp

Technical Manual & Parts Lists
3.7.4.- Sewing Errors –Yamato 2002 needle-feed head....................................................................... 94
3.7.5.- Flow Chart Stops at the corner...................................................................................................... 98
Assembly Drawings & Parts Lists.......................................................................................................... 100
11335MGC-34SD Manual Pillowtop Ruffler, HD................................................................................. 102
11335MGC-34U Manual Pillowtop Ruffler, HD................................................................................... 104
11335MGC-ER Continental Foundation Ruffler, ERGO....................................................................... 105
11335MGC-SD Continental Foundation Ruffler, HD............................................................................ 106
11335MGC-SDAT Continental Foundation Ruffler, 18”, CS................................................................ 107
11335MGC-SU Continental Foundation Ruffler, HD............................................................................ 108
11335MGC-SUAT Continental Foundation Ruffler, HD ...................................................................... 109
11335MGR Continental Foundation Ruffler, MD ................................................................................. 110
11337AT Air Table Assembly, Universal.............................................................................................. 111
1337A-160 Air Table Assembly, Single Table....................................................................................... 112
1334-1000A Sewing Head Detail........................................................................................................... 113
1335991 Ruffler Main Assembly, ERGO............................................................................................... 114
1334S-02 Auto Flanging Workstation.................................................................................................... 116
1334-1100D Folder Mount Assembly, Flanger...................................................................................... 117
1334-1200A Material Guide Assembly.................................................................................................. 118
1335105 Unwinder Assembly................................................................................................................. 120
1335155 Unwinder Assembly................................................................................................................. 122
1335194 Unwinder Motor Assembly...................................................................................................... 124
1335271 Foot Pressure Assembly........................................................................................................... 125
1335426 Puller Lift Assembly................................................................................................................ 126
1335293 Stand / Motor Assembly-MG200............................................................................................. 128
1335294 Ruffler Assembly..................................................................................................................... 130
1335298 Ruffler Mount Assembly, MG2002P....................................................................................... 132
1335307 Ruffler Main Assembly............................................................................................................ 134
1335332 Ruffler Cylinder Lift Assembly............................................................................................... 136
1335427 Sew Head Assembly................................................................................................................ 138
1335762 Sew Head Assembly................................................................................................................ 140
1335428 Puller Modification, Yamato 1804 .......................................................................................... 142
1335750 Puller Assembly, Intermit. HD ................................................................................................ 144
1335716 Pneumatic Shelf....................................................................................................................... 145
1335M-1005 Sit-Down Treadle Assembly............................................................................................. 146
1335740 Roll Holder Assembly.............................................................................................................. 148
1335M-2300B Pivot Assembly............................................................................................................... 149
1335M-430E Guide Roller Assembly .................................................................................................... 150
From the library of: Diamond Needle Corp

Technical Manual & Parts Lists
1335MF-500 Control Box Assembly...................................................................................................... 152
1335MG-10 Sewing Head Assembly ..................................................................................................... 154
1959-700B Table and Frame Assembly ................................................................................................. 156
1959-800 Roll Holder Assembly............................................................................................................ 158
1335181 Stripper Blade Assembly ......................................................................................................... 159
A-2216L5/16 Euro. Folder w/ Flange..................................................................................................... 160
A-2216M5/16 Continental Book Folder................................................................................................. 161
33008708 Ball Bearing Disc Assembly.................................................................................................. 162
1959-PD Pneumatic Diagram................................................................................................................. 163
1335MF-PD Pneumatic Diagram ........................................................................................................... 164
1334S-02WD Wiring Diagram............................................................................................................... 165
1335MF-WD Wiring Diagram ............................................................................................................... 166
1335MFC-34WD2 Wiring Diagram....................................................................................................... 167
1335MGR-WD Wiring Diagram............................................................................................................ 168
From the library of: Diamond Needle Corp

Manual & Parts Lists Technical
1
Important Safety Instruction
This part of the Instruction Material is provided for the safe use of your equipment.
It contains important information to help work safely with the unit and describes the
dangers inherent in machinery. Some of these dangers are obvious, while others are
less evident.
Mandatory Information
All persons operating and/or working on the 1335 Border Ruffler Workstation should read and
understand all parts of the Safety Instructions. This applies, in particular, for persons who only operate
and/or work on the unit occasionally (e.g. for maintenance and repair). Persons who have difficulty
reading must receive particularly thorough instruction.
Scope of the Instruction Material
The Instruction Material comprises:
Safety information
Operator Instructions
Electrical and Pneumatic diagrams
And may also include;
A list of recommended spare parts
Instruction Manual(s) for components made by other manufacturers
The layout and installation diagram containing information for installation
Intended Use
Our machines are designed and built in line with the state of the art and the accepted safety rules.
However, all machines may endanger the life and limb of their users and/or third parties and be damaged
or cause damage to other property, particularly if they are operated incorrectly or used for purposes
other than those specified in the Instruction Manual.
Exclusion of Misuse
Non-conforming uses include, for example, using the equipment for something
other than it was designed for, as well as operation without duly installed safety
equipment. The risk rests exclusively with the end user.
Conforming use of the machine includes compliance with the technical data,
information and regulations in all parts of the complete Instruction Material, as
well as compliance with the maintenance regulations. All local safety and
accident prevention regulations must also be observed.
From the library of: Diamond Needle Corp

Technical Manual & Parts Lists
2
Liability
The machine should only be operated when in perfect working order, with due regard for safety and the
potential dangers, as well as in accordance with the Instruction Material. Faults and malfunctions
capable of impairing safety should be remedied immediately. We cannot accept any liability for personal
injury or property damage due to operator errors or non-compliance with the safety instructions
contained in this booklet. The risk rests exclusively with the end user.
The Instruction Material should always be kept near the machine so that it is accessible to all concerned.
The local, general, statutory and other binding regulations on accident prevention and environmental
protection must also be observed in addition to the Instruction Material. The operating staff must be
instructed accordingly. This obligation also includes the handling of dangerous substances and
provision/use of personal protective equipment.
The Instruction Material should be supplemented by instructions, including supervisory and notification
duties with due regard for special operational features, such as the organization of work, work
sequences, the personnel deployed, etc.
The personnel's awareness of the dangers and compliance with the safety regulations should be checked
at irregular intervals.
Choice and Qualification of Personnel
Ensure that work on the machine is only carried out by reliable persons who have been appropriately
trained for such work - either within the company, by our field staff or at our office - and who have not
only been duly appointed and authorized, but are also fully familiar with the local regulations. Work on
the machine should only be carried out by skilled personnel, under the management and supervision of a
duly qualified engineer.
This not only applies when the machine is used for production, but also for special work associated with
its operation (start-up and maintenance), especially when it concerns work on the hydraulic or electrical
systems, as well as on the software/serial bus system.
Training
Everyone working on or with the machine should be duly trained and informed with regard to correct
use of the safety equipment, the foreseeable dangers which may arise during operation of the machine
and the safety precautions to be taken. In addition, the personnel should be instructed to check all safety
mechanisms at regular intervals.
Responsibilities
Clearly define exactly who is responsible for operating, setting-up, servicing and repairing the machine.
Define the responsibilities of the machine operator and authorize him to refuse any instructions by third
parties if they run contrary to the machine's safety. This applies in particular for the operators of
machines linked to other equipment. Persons receiving training of any kind may only work on or with
From the library of: Diamond Needle Corp

Manual & Parts Lists Technical
3
the machine under the constant supervision of an experienced operator. Note the minimum age limits
permitted by law.
A Word to the Operator
The greatest danger inherent in our machines:
is that of fingers, hands or loose clothing being drawn into a machine by live, coasting or rotating tools
or assemblies or of being cut by sharp tools or burned by hot elements.
ALWAYS BE CONSCIOUS OF THESE DANGERS!
Safety Equipment on the Machines
All machines are delivered with safety equipment, which shall not be removed or
bypassed during operation.
The correct functioning of safety equipment on machines and systems should be
checked every day and before every new shift starts, after maintenance and repair
work, when starting up for the first time and when restarting (e.g. after prolonged
shutdowns).
If safety equipment has to be dismantled for setting-up, maintenance or repair work, such safety
equipment shall be replaced and checked immediately upon completing the maintenance or repair work.
All protective mechanisms shall be fitted and fully operational whenever the machine is at a standstill or
if it has been shut down for a longer period of time.
Damage
If any changes capable of impairing safety are observed in the machine or its mode of operation, such as
malfunctions, faults or changes in the machine or tools, appropriate steps must be taken immediately, the
machine switched off and a proper lockout tagout procedure followed. The machine should be examined
for obvious damage and defects at least once per shift. Damage found shall be immediately remedied by
a duly authorized person before resuming operation of machine.
The machine should only be operated when in perfect working order and when all protective
mechanisms and safety equipment, such as detachable protective mechanisms, emergency STOP
systems, etc. are in place and operational.
Faults or Errors
The machine must be switched off and all moving or rotating parts allowed to come to a standstill and
secured against accidental restart before starting to remedy any faults or errors.
Signs on the Machine
Safety and danger signs on the machine should be observed and checked at regular intervals to ensure
that they are complete and undamaged. They should be clearly visible and legible at all times.
Clothing, Jewelry, Protective Equipment
Long loose hair, loose-fitting clothes, gloves and jewelry, including rings, should be avoided in order to
avoid injuries due to being caught, drawn in and wound up inside the machine.
From the library of: Diamond Needle Corp