Atlantis A-15600-PS User manual

2525 Quicksilver Rd. McDonald, Pennsylvania 15057
724-695-2900 | [email protected] | www.atlantisllc.com
Atlantis Power Supply
Part Number: A-15600-PS
Overview
The Atlantis A-15600-PS Power Supply has been specifically designed to be the interface between a Keyence
Ultrasonic Clamp-On Flow Meter and a Walchem I6 or I9 controller or directly to various chemical metering
pumps. The board can also be used for various other sensors where 24VDC power is required. The selectable
Relay or Pulse output mode allows the device to operate as a flow switch or a pulse output flow meter. The 4-
20mA output of the sensor is also passed through to output terminals for easy connection to a controller or
pump.
Therearemainly twodifferent usecasesfortheA-15600-PS powersupply.Thefirstis directcontrolofachemical
metering pump by a Keyence flow meter. This method allows for a flow pacing analog signal and an on/off relay
signal to be transmitted from the Keyence flow meter through the power supply onto the pump. The second
use case connects the Keyence meter to a Walchem controller. The flow rate and totalizer values can be
monitored and recordedin the Walchem controller and if desiredtheWalchem controllercan be used to control
the speed and status of a pump.

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Instruction Manual
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Contents
Overview .......................................................................................................................................................1
Inputs & Outputs ...........................................................................................................................................3
Use Case #1 –Keyence Flow Meter to Chemical Metering Pump...............................................................4
Generic Non-Proportional Pump............................................................................................................5
Walchem EWN Pump............................................................................................................................6
Walchem IX Pump.................................................................................................................................7
LMI A, B, and C Series Pumps..............................................................................................................8
LMI AD Series Pumps............................................................................................................................9
LMI AD 200 Series Pumps (Start/Stop Only) ......................................................................................10
Use Case #2 –Keyence Flow Meter to Walchem Controller......................................................................11
Keyence Analog Input to Walchem W600/900 or Intuition 6/9 Controller ...........................................11
Keyence Pulse Input to Walchem W600/900 or Intuition 6/9 Controller..............................................11
Keyence Pulse Input to Walchem Controller –Wiring Diagram..........................................................12
Keyence Pulse Input to Walchem Controller –Keyence Settings.......................................................13
Conclusion...................................................................................................................................................14

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Inputs & Outputs
120V 15W Input Power
120V 5A Output Power
Fused 115V = Always On
N.O. 115V = Switched w/ NPN Input
4-20mA Output
Pulse Output
Dry Contact Output
Keyence Input
24+ / ( - ) = 24VDC 230mA Power
NPN = Sinking Digital Input
4-20+ = 4-20mA Analog Input
Output Type Jumper
Relay = R1 & R2 Activated
(NPN input wired to relay coils)
Pulse = R1 & R2 Bypassed
(NPN input wired directly to Pulse OUT)

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Use Case #1 –Keyence Flow Meter to Chemical Metering Pump
In this use case the A-15600-PS power supply can be configured with a variety of different output cables
depending on the pump being controlled. The next sections show the wiring diagrams for the standard
configurations and the part numbers corresponding to each setup. The programming instructions for the
Keyence flow meter are the same for all configurations shown for this use case. The Keyence settings are
as follows:
Keyence Flow Meter Settings
Initial Setup
1. Starting Screen shows P-n
2. Hold MODE + Up
3. Unit = G
4. P-n = nPn
5. Ch.2 = AnLG
6. dir = R
7. ¾ PiPe
8. End –Press MODE
Full Setup (After Initial Setup Hold MODE)
1. out 1 = Std
2. nonC = n.C.
3. AnLG = 4-20
4. A-Lo = 0.0
5. A-Hi = 𝑀𝑎𝑥 𝑃𝑜𝑙𝑦𝑚𝑒𝑟 𝐹𝑒𝑒𝑑 𝑅𝑎𝑡𝑒 (𝐺𝑃𝐻)∗100
𝐷𝑒𝑠𝑖𝑟𝑒𝑑 𝑆𝑜𝑙𝑢𝑡𝑖𝑜𝑛 %∗60
6. SPd = 5.0
7. ttL = 1
8. End –Use Arrows to Show FuLL –Press MODE
9. rESo = 0.1
10. AuE.d = 1
11. HYS = 0.3
12. cut = 0.5
13. Led = Grn
14. Eco = oFF
15. tESt = oFF
16. Loc = Std
17. dir = r
18. ¾ PiPe
19. AdJ = SEL
20. Sch = 80
21. End –Press MODE
*Bold shows values changed from Keyence default.
*A-Hi is set for 1% ratio by default.
To reset hold MODE and press Up 5x.

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Generic Non-Proportional Pump
This configuration does not control the speed of the pump in any way. The only controlled output is a
120V pigtail that can be used to provide the pump with the necessary power to run. The 120V output is
energized when the Keyence meter flow reading is higher than the switching setpoint set on the Keyence
meter’s front screen.

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Walchem EWN Pump

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Walchem IX Pump

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LMI A, B, and C Series Pumps

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LMI AD Series Pumps

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LMI AD 200 Series Pumps (Start/Stop Only)

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Use Case #2 –Keyence Flow Meter to Walchem Controller
Transmitting the flow rate of a Keyence flow meter to a Walchem Controller can be done using the 4-
20mA output or the Pulse type digital output. On the older W600 controllers, the 4-20mA input could not
be programmed as a flow meter input and instead was programmed as a generic analog input. This works
well for monitoring the flow rate, but in this configuration the Flow Proportional outputs and Flow
Totalizer cannot be used. For this configuration the Pulse output of the Keyence flow meter and Atlantis
power supply can be used.
Keyence Analog Input to Walchem W600/900 or Intuition 6/9 Controller
The 4-20mA Out wiring from the Atlantis Power Supply can be wired into any of the analog input cards on
a Walchem controller. The analog input type is a 2-Wire Powered. Refer to Walchem’s documentation
for wiring diagrams. Make sure the 20mA value for the analog input matches the A-Hi value set on the
Keyence Flow meter.
Keyence Pulse Input to Walchem W600/900 or Intuition 6/9 Controller
The pulsing output of the Keyence meter can be passed through the Atlantis Power Supply to the Digital
Input of a Walchem controller. On the W600 controller this is required to get a Flow Meter type input.
This can be a useful feature on all controllers though when the number of available analog inputs is
limited. The Walchem digital input can be programmed as a Paddlewheel FM with the K Factor set to the
inverse of the Keyence’s Integrated Flow Unit (TTL) setting. The K Factor is entered as pulses / gal. The
Keyence’s TTL setting is the amount of gallons / pulse.
Keyence TTL
Walchem K Factor
0.1
10
1
1
10
0.1
100
0.01
NOTE: The minimum frequency for a Paddlewheel FM type
digital input is 0.17Hz (about 1 pulse ever 6 seconds). Make
sure the Keyence settings do not result in a pulse slower
than this value or the input will not work.

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Keyence Pulse Input to Walchem Controller –Wiring Diagram

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Keyence Pulse Input to Walchem Controller –Keyence Settings
Keyence Flow Meter Settings
Initial Setup
1. Starting Screen shows P-n
2. Hold MODE + Up
3. Unit = G
4. P-n = nPn
5. Ch.2 = AnLG
6. dir = R (Application Specific)
7. ¾ PiPe (Application Specific)
8. End –Press MODE
Full Setup (After Initial Setup Hold MODE)
1. out 1 = PuLS
2. AnLG = 4-20
3. A-Lo = 0.0
4. A-Hi = (Application Specific)
5. SPd = 5.0
6. ttL = 1 (Determines the Per Pulse Volume)
7. End –Use Arrows to Show FuLL –Press MODE
8. rESo = 0.1
9. AuE.d = 1
10. HYS = 0.3
11. cut = 0.5
12. Led = Grn
13. Eco = oFF
14. tESt = oFF
15. Loc = Std
16. dir = R (Application Specific)
17. ¾ PiPe (Application Specific)
18. AdJ = SEL
19. Sch = 80 (Application Specific)
20. End –Press MODE
*Bold shows values changed from Keyence default.
*A-Hi is set for 1% ratio by default.
To reset hold MODE and press Up 5x.

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Conclusion
There are many ways to use the A-15600-PS Atlantis Power Supply and it is not possible to cover every
possible option in this document. If you have any questions on wiring or programming please feel free
to reach out to us and we will be happy to help.
Atlantis Technologies, LLC.
2525 Quicksilver Rd
McDonald, PA 15057
724-695-2900
[email protected]
Monday - Friday
8:30AM –5:00PM EST