Atlas Copco SmartROC T45--10 User manual

AtlasCopcoRockDrills
SmartROCT4510
Operation
Originalinstructions
©2015AtlasCopcoAB
20150313|No:153325707.1.507820811enUS

SmartROC T45-10 Table of Contents
iii
TableofContents
1 Introduction ........................................................................................................... 5
1.1 SafetyFirst..................................................................................................................................5
1.2 ThePurposeofthisPublication ...............................................................................................5
1.3 TargetGroup ..............................................................................................................................5
2 ProductDescription.............................................................................................. 7
2.1 IntendedUseoftheProduct .....................................................................................................7
2.2 NonintendedUseoftheProduct .............................................................................................7
2.3 MainComponents ......................................................................................................................8
2.4 DataPlate....................................................................................................................................9
3 ControlsandInstruments .................................................................................. 11
3.1 OperatingControls ..................................................................................................................12
3.2 RightControlPanel..................................................................................................................13
3.3 LeftLeverinTramMode/PositioningMode...........................................................................14
3.4 LeftLeverinDrillMode ...........................................................................................................15
3.5 RightLeverinTramMode/PositioningMode ........................................................................16
3.6 RightLeverinDrillMode.........................................................................................................17
3.7 TrammingLevers .....................................................................................................................19
3.8 Operator'sEnvironmentControlPanel..................................................................................20
3.9 WinchControlUnit...................................................................................................................22
4 Operation ............................................................................................................. 25
4.1 StartupandShutdown.............................................................................................................25
4.1.1 TurningOnBatteryPower ...................................................................................................... 25
4.1.2 TurningOffBatteryPower ...................................................................................................... 25
4.1.3 StartingtheDieselEngine ...................................................................................................... 26
4.1.4 WarmingUptheSystem......................................................................................................... 27
4.1.5 ParticleFilterRegeneration .................................................................................................... 28
4.1.6 DelayedEngineShutdown ..................................................................................................... 29
4.1.7 StoppingtheDieselEngine .................................................................................................... 30
4.1.8 ActivatingtheWinchControlUnit ........................................................................................... 31
4.1.9 DeactivatingtheWinchControlUnit....................................................................................... 31
4.2 Tramming..................................................................................................................................32
4.2.1 PreparationsBeforeTramming .............................................................................................. 32
4.2.2 BasicTramming...................................................................................................................... 33
4.2.3 TrammingonLevelGround.................................................................................................... 34
4.2.4 TrammingUphill ..................................................................................................................... 34
4.2.5 TrammingDownhill ................................................................................................................. 35
4.2.6 TrammingonSidewaySlopes................................................................................................ 35
4.2.7 CheckingbeforeUsingtheWinch .......................................................................................... 36
4.2.8 UsingtheWinchwhenTramming........................................................................................... 36
4.2.9 CheckingafterTramming ....................................................................................................... 37
4.3 Positioning................................................................................................................................38
4.3.1 SystemSettings...................................................................................................................... 38
4.3.2 MachinePositioning ............................................................................................................... 40
4.3.3 DrillSystemPositioning .......................................................................................................... 42
4.4 RodHandling............................................................................................................................44
4.4.1 LoadingtheRodCarousel...................................................................................................... 44
4.5 Drilling.......................................................................................................................................47
4.5.1 DrillingSettings....................................................................................................................... 47

SmartROC T45-10 Table of Contents
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4.5.2 DrillaHole ..............................................................................................................................48
4.5.3 StopDrilling ............................................................................................................................ 49
4.5.4 AddingDrillRods .................................................................................................................... 49
4.5.5 ChangingaDrillBit ................................................................................................................. 51
4.5.6 ChecksDuringDrilling ............................................................................................................ 51
4.5.7 InCaseofBreakdownorIncident .......................................................................................... 52
5 Transport ............................................................................................................. 55
5.1 PreparationsBeforeHoisting .................................................................................................55
5.2 BeforeLoadingtheMachineontotheTransportVehicle ....................................................55
5.3 HoistingaDrillRig ...................................................................................................................56
5.4 BeforeTransportingtheLoadedDrillRig..............................................................................57
6 DailyMaintenance............................................................................................... 59
6.1 Maintenancetable ....................................................................................................................59
6.2 DailyMaintenanceProcedures ...............................................................................................59
6.2.1 VisualCheck........................................................................................................................... 59
6.2.2 WashMachineExternally ....................................................................................................... 61
6.2.3 CheckLubricationOilLevelTank........................................................................................... 61
6.2.4 DrainCondensateinPressureTank ...................................................................................... 61
6.2.5 CheckFireExtinguishers........................................................................................................ 62
6.2.6 CheckEmergencyStopsandWorkLights ............................................................................. 63
6.2.7 CheckCoolantLevel .............................................................................................................. 64
6.2.8 CheckTrackFrames .............................................................................................................. 65
6.2.9 CheckMotorOilLevel ............................................................................................................ 66
6.2.10 CheckDieselEngineandCompressor................................................................................... 67
6.2.11 CheckHydraulicTank ............................................................................................................ 68
6.2.12 DrainPreFilter ....................................................................................................................... 68
6.2.13 CheckCompressorOilLevel.................................................................................................. 69
6.2.14 CheckConditionofCLSPump............................................................................................... 69
6.2.15 CheckWinch .......................................................................................................................... 70
6.2.16 CheckSmallRemoteControl ................................................................................................. 70
7 TechnicalData..................................................................................................... 73
7.1 TechnicalData..........................................................................................................................73
7.2 Dimensions...............................................................................................................................75
7.3 HighestPermittedInclinationAnglesforTrammingandDrillRigSetup ...........................78
7.3.1 OrdinaryTramming................................................................................................................. 79
7.3.2 TrammingwiththeFeedinVerticalPositionandCenteredBetweentheTrackFrames ....... 80
7.3.3 DrillRigSetup:theFeedinVerticalPositionandCenteredBetweentheTrackFrames....... 81
7.3.4 DrillRigSetup:theFeedinVerticalPositionandtheBoomSwungMaximumtotheLeft..... 82
7.3.5 DrillRigSetup:theFeedinVerticalPositionandtheBoomSwungMaximumtotheRight .. 83
7.3.6 DrillRigSetup:theFeedTopinExtremePositionForward,theFeedLaterallyVerticaland
CenteredBetweentheTrackFrames..................................................................................... 84
7.3.7 DrillRigSetup:theFeedTopinExtremePositionForwardandtotheLeft,andwiththeBoom
SwungMaximumtotheLeft ................................................................................................... 85
7.3.8 DrillRigSetup:theFeedTopinExtremePositionForwardandtotheRight,andwiththe
BoomSwungMaximumtotheRight ...................................................................................... 86

SmartROC T45-10 1 Introduction
5
1 Introduction
1.1 SafetyFirst
AlwaysreadtheinformationintheSafetydocumentbeforestartingtousetheproductor
startingmaintenancework.
1.2 ThePurposeofthisPublication
TheOperationmanualisintendedto:
nGiveanoveralldescriptionofmethods,requiredcalculations,andsettings
nGiveanoveralldescriptionofmachinefeatures
nInstructtheoperatorinapplicablecontrols,handling,andoperation
nInstructtheoperatorinoperatormaintenanceandtroubleshooting
1.3 TargetGroup
Theinformationinthispublicationisintendedforeveryoneinvolvedintheapplication,op
eration,andmaintenanceofthemachineandrelatedequipment.Allreadersareexpected
topossessbasiccompetenceregardingminingmethods,constructionmethods,andthe
machinesusedforthatkindofoperation.
AtlasCopcoisnotliableforanydamage,injuries,ordeathscausedbyuserswhomisun
derstandthepublishedinformationand/oruseitincorrectly.

SmartROC T45-10 1 Introduction
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SmartROC T45-10 2 Product Description
7
2 ProductDescription
TheSmartROCT4510hasthefollowingfeaturesandcharacteristics:
nTrackdrivenblastholedrill
nEquippedwithatophammerrockdrill
nPoweredbyadieselengine
nAutomaticrodhandlingsystem
nComputerbasedrigcontrolsystem
2.1 IntendedUseoftheProduct
Therockdrillrigandrelatedequipmentaredesignedfordrillingholesinopencastmines,
inquarries,andonconstructionsites.
Itisdesignedsolelyforthispurpose.
2.2 NonintendedUseoftheProduct
Anyusenotdescribedinthesection,IntendedUseoftheProduct,areforbidden.
Examplesofnonintendedandforbiddenuse:
nLiftingortransportingloadsorpeople
nSupportingobjects
nScalingrock
nCleaningstopesanddrilllocationsusingthefeed
nUsingtheboomtohelpthemachinemoveupinclines
Thelistisnotexhaustive.
WARNING
NonIntendedUse
Usingthemachinefortasksotherthanwhatisdescribedintheinstructionscancause
seriousinjuryordeath.
uTheinstructionsmustbefollowedinallapplicationsandtaskswhenusingthemachine.
uReadtheinstructionsbeforeusingthemachine,andbecomefamiliarwiththepermitted
tasksandmachinecapabilities.

SmartROC T45-10 2 Product Description
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2.3 MainComponents
MainComponents
A Feed
B RodHandlingSystem(RHS)
C Drillsupport
D Boom
E Crawlertracks
F DustCollector(DCT)
G Intercoolerandradiator
H Compressorandhydraulicoilcooler
I Compressor
J Dieselengine
K Hydraulicpumps
L Operator'scabin
M Operator'spanel

SmartROC T45-10 2 Product Description
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2.4 DataPlate
DataPlate
Thedataplatecontainstheserialnumber(productidentificationnumber)foreachindivid
ualmachine,andisrequiredwhen:
nContactingAtlasCopcoforsupport
nOrderingcomponentsorkits
nCreatingrecords
nMaintainingrecords

SmartROC T45-10 2 Product Description
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SmartROC T45-10 3 Controls and Instruments
11
3 ControlsandInstruments
Overview
A Leftlever
B Rightlever
C Rightcontrolpanel
D Operator'senvironmentcontrolpanel
E Winchcontrolunit

SmartROC T45-10 3 Controls and Instruments
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3.1 OperatingControls
OperatingPanel
A Modeselector
1. Positioningmode
2. Drillmode
3. Trammode
4. Winchmode/Remotecontrolmode
B Flushair
C Watermist
D DustCollector(DCT)
E Tramminglevers
F Trackoscillationlevers
G DisplayEscapebutton
H DisplayTogglebutton
J DisplayNavigationknob
K SignalHorn
L Preheating(hydraulicoil)
M Jackin
N Jackout

SmartROC T45-10 3 Controls and Instruments
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3.2 RightControlPanel
RightControlPanel
A Dieselenginestart/stopbutton
B Rotationcontrol
C ValueadjustmentforbuttonsB,F,G,andH
D Automaticrodhandling
E Dustcollector
F Percussioncontrol
G Feedcontrol
H Tramminglowspeed/highspeed
J Trackoscillationlock
K Activationofcompressorand/orhydraulicsforgrinding
L Automaticthreadlubrication
M Threadlubrication
N Ignitionkey/CANsystemstart
P USBport

SmartROC T45-10 3 Controls and Instruments
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3.3 LeftLeverinTramMode/PositioningMode
LeftLeverinTramMode/PositioningMode
Feedtiltforward
Feedtiltbackward
Feedswingleft
Feedswingright
Feedextensionup
Feedextensiondown
Semiautopositioning

SmartROC T45-10 3 Controls and Instruments
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3.4 LeftLeverinDrillMode
LeftLeverinDrillMode
Rodtocarousel
Rodtodrillcenter/Hardgrip(whenrodisindrillcenter)
Rotatecarousel(clockwise)
Rotatecarousel(counterclockwise)
Upperdrillsteelsupport
Lowerdrillsteelsupport
Closedrillsteelsupportpressandholdbuttonfordrillsteelsupport
Opendrillsteelsupportpressandholdbuttonfordrillsteelsupport
SuctionhoodUp
SuctionhoodDown
Pressandholdbuttonbothleversworkasduringpositioningmode
PressandholdbuttonOpengripper
N/A

SmartROC T45-10 3 Controls and Instruments
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3.5 RightLeverinTramMode/PositioningMode
RightLeverinTramMode/PositioningMode
Boomlowering
Boomlift
Boomswingleft
Boomswingright
Boomextensionout
Boomextensionin
ConfirmsuggestedholeHNSsystem

SmartROC T45-10 3 Controls and Instruments
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3.6 RightLeverinDrillMode
RightLeverinDrillMode
Rapidfeedforward
Rapidfeedbackward
Rotation(counterclockwise)andflushair
Rotation(clockwise)
Reducedautodrilling
Fullautodrilling
Threading
Unthreading
Highpercussion
Lowpercussion
Resettingofdepthmeter
Retraction
Manualflushair

SmartROC T45-10 3 Controls and Instruments
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Drillstop
ProportionalFunctionforRightLeverinDrillMode
x Rotation
y Feed
A SectorAhasaproportionalfunctionforrotationandfeed.
HighPercussionandLowPercussionduringCollaringandFulldrilling
Deactivatesdrillingduringcollaring(lowpercussion,lowrotation,lowfeed).Doesnotdeacti
vateflushair.
Activatescollaringduringfulldrilling(lowpercussion,lowrotation,lowflushair,lowfeed).
Activatesfulldrillingduringcollaring(highpercussion,highrotation,highflushair,lowfeed).
Deactivatesdrillingduringfulldrilling(percussion,rotation,feed).Doesnotdeactivateflushair.

SmartROC T45-10 3 Controls and Instruments
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3.7 TrammingLevers
TrammingControls
a Forward
b Neutral
c Reverse

SmartROC T45-10 3 Controls and Instruments
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3.8 Operator'sEnvironmentControlPanel
PanelforOperator'sCabin
A Frontcabinworkinglights
B Rearcabinworkinglights
C Feedworkinglights
D Enginecompartmentlight
E Upperwindshieldwashers
F Upperwindshieldwiper(eachpressincreasesspeed)