ATS RTFO User manual

MAN - RTFO - REV: Org
RTFO
Rolling Thin Film Oven
This manual contains important operating and safety information. Carefully read and
understand the contents of this manual prior to the operation of this equipment.
www.atspa.com
INSTRUCTION MANUAL

MAN - RTFO - REV: Org
REVISED SEPTEMBER 2019
Information in this document is subject to change without notice and does not represent a commitment on the part of
Applied Test Systems (ATS)
154 East Brook Lane
Butler, PA 16002
USA
Telephone: [phone]
For assistance with set-up or operation, contact the ATS service department. Please have this manual and product
serial number available when you call.
© Copyright Applied Test Systems 2019

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MAN - RTFO - REV: Org
Manual Contents
A. Introduction...................................................................................................................................1
A.1 Unpacking ............................................................................................................................................................1
A.2 Warranty Information...........................................................................................................................................1
A.3 After Sale Support ...............................................................................................................................................1
B. Safety.............................................................................................................................................2
B.1 For Owners, Operators, and Maintenance...........................................................................................................2
B.2 Warnings..............................................................................................................................................................3
B.3 Cautions................................................................................................................................................................4
C. System Overview..........................................................................................................................5
C.1 General Description .............................................................................................................................................5
Product Specications...................................................................................................................................5
C.2 RTFO Layout........................................................................................................................................................6
RTFO Front.................................................................................................................................................... 6
RTFO Back.................................................................................................................................................... 7
RTFO Chamber............................................................................................................................................. 8
Panel Layout and Components.....................................................................................................................9
Temperature Controller ............................................................................................................................... 10
D. Installation...................................................................................................................................11
D.1 General Installation.............................................................................................................................................11
D.2 Adjusting the Air Flow.........................................................................................................................................11
D.3 Setting the Temperature .....................................................................................................................................12
D.4 Leveling the Machine..........................................................................................................................................13
E. Verication ..................................................................................................................................14
E.1 Temperature Verication .................................................................................................................................... 14
E.2 Verication of Air Flow ........................................................................................................................................14
F. Operation .....................................................................................................................................15
F.1 Basic Operation .................................................................................................................................................. 15
G. Troubleshooting .........................................................................................................................16

ii MAN - RTFO - REV: Org
G.1 Preface............................................................................................................................................................... 16
G.2 Unit Will Not Turn On..........................................................................................................................................16
G.3 Carousel Will Not Rotate....................................................................................................................................17
G.4 Fan Motor Will Not Rotate ..................................................................................................................................18
G.5 Unit Has No Airow ............................................................................................................................................18
G.6 Unit Will Not Heat ...............................................................................................................................................19
H. Maintenance................................................................................................................................20
H.1 Cleaning the Unit................................................................................................................................................20
H.2 Replacing Damaged Cables...............................................................................................................................20
H.3 Bearing Service and Replacement.....................................................................................................................20
H.4 Chain Maintenance.............................................................................................................................................22
H.5 Tray Cleaning.....................................................................................................................................................22
H.6 Replacement Parts and Accessories .................................................................................................................23
Appendix A: Warranty ....................................................................................................................25
Appendix B: Wiring Diagram .........................................................................................................26
Appendix C: Image Glossary.........................................................................................................30

MAN - RTFO - REV: Org | A. Introduction 1
A. Introduction
A.1 Unpacking
Retain all cartons and packing materials until the unit is operated and found to be in good condition. If damage has
occurred during shipping, notify Applied Test Systems (ATS) and the carrier immediately. If it is necessary to le a
damage claim, retain the packing materials for inspection by the carrier.
WARNING: Always lift from under the oven with forks or proper lifting equipment. Do not lift from
the electrical enclosure.
A.2 Warranty Information
All new ATS systems are shipped with a warranty. Units have a warranty against defective parts and workmanship for
one full year from the date of shipment. Please see APPENDIX A of this manual for complete details on the warranty.
A.3 After Sale Support
If there are any questions concerning the operation of the unit or software, contact the ATS Service Department at
[phone].
Before calling, please obtain the software revision number and the serial number from the unit’s data tag. A sample
data tag is illustrated below, and can be completed with the unit’s information for easy reference. Please be prepared
to give a complete description of the problem to the ATS Service Department at [phone].
Figure A.1: ATS Sample Data Tag

MAN - RTFO - REV: Org | B. Safety2
B. Safety
B.1 For Owners, Operators, and Maintenance
Read and understand all instructions and safety precautions listed in this manual before installing or operating the
unit. If there are any questions regarding operation of the unit or the instructions in this manual, contact the ATS
service department at [phone].
In addition to the safety warnings listed on the equipment, warnings are posted throughout this manual. Read and
follow these important instructions. Failure to observe these instructions can result in permanent damage to the unit,
signicant property damage, personal injury, or death.
All Applied Test Systems (ATS) equipment is designed to be operated with the highest level of safety. To maintain the
safe operation of this tester, ATS endeavors to educate the operator about safety issues surrounding certain parts of
the machinery. These safety issues are addressed through the use of labeling on the equipment. The following labels
may appear on your test unit:
Burn Hazard/Hot Surface
Electrical Shock/Electrocution
Protective Earth (Ground)
General Danger. When this symbol is displayed, user must always consult the manual to
determine the potential hazard(s) and any actions required to avoid them.
No Access for Unauthorized Persons
Read Operator’s Manual
Hand Entanglement
Ignition/Explosion
Additionally, the responsible body shall ensure that:
i. appropriate decontamination is carried out if hazardous material is spilled onto or into the
equipment.

ii. no decontamination or cleaning agents are used which could cause a hazard as the result of a
reaction with parts of the equipment or with material contained in it.
iii. the manufacturer or his agent is consulted if there is any doubt about the compatibility of
decontamination or cleaning agents with parts of the equipment or with the material contained in it.
B.2 Warnings
The following statements are warning statements. Unlike caution statements, warning statements alert the operator
to conditions that may injure personnel. Operators must be aware of these conditions in order to prevent injuries that
may occur while operating this equipment.
WARNING: Disconnect power prior to performing maintenance. Place Main Power Switch
in “OFF” position and disconnect the line cord from the power source before performing any
maintenance procedures.
WARNING: Obey electrical code requirements. The oven and control system must be wired and
grounded in accordance with national and electrical code requirements.
WARNING: Be careful when working with equipment at elevated temperatures. In order to prevent
burns, wear protective clothing.
WARNING: Use caution when opening the oven. Electrically heated equipment can cause severe
burns.
WARNING: The air circulation fan is controlled by a door switch to protect operators from the fan.
If the fan continues to operate after the door is opened, discontinue use immediately and contact
the ATS Service Department at [phone].
WARNING: Unpack and operate on a stable surface.
WARNING: Pinch hazard.
WARNING: Do not open the side panel unless explicitly instructed to do so for troubleshooting
purposes.
WARNING: Do not use ammable solvents to clean the oven or use with products other than
designed for.
MAN - RTFO - REV: Org | B. Safety 3

WARNING: Using solvents or products not specied by the equipment manufacturer may create
potential for formation of ammable or volatile gas mixtures. Always refer to product SDS or
contact the manufactuerer.
WARNING: Do not place objects that may obstruct the sample rack or blower.
WARNING: Before removing the air coil assembly always make sure the unit is powered off and
unplugged.
WARNING: Unit should always be operated in a well ventilated area. Refer to and adhere to SDS
sheets of product being tested.
WARNING: Proper Personal Protective Equipment (PPE) required for removal of hot glassware.
B.3 Cautions
The following statements are caution statements. These statements alert the operator to conditions that may damage
equipment. Operators must be aware of these conditions in order to ensure safe operation of the equipment.
CAUTION: Installation of electrical devices must be accomplished by competent personnel and
done in accordance with any current local and national codes.
CAUTION: The RTFO must be grounded and wired in accordance with national and local
electrical code requirements.
CAUTION: Before energizing the electrical power to the RTFO, place all controls in an OFF
position.
CAUTION: Do not exceed the maximum operating temperature.
CAUTION: All supporting and contacting surfaces must be non-ammable. Do not allow
ammable materials to contact the shell.
CAUTION: If an emergency shutdown needs to be performed, place ON/OFF switch in an OFF
position.
CAUTION: Do not overow RTFO bottles. Refer to test specications for proper amount of
material.
MAN - RTFO - REV: Org | B. Safety4

MAN - RTFO - REV: Org | C. System Overview 5
C. System Overview
C.1 General Description
The RTFO provides a controlled ow of heated air directed into the openings of horizontal glass bottles as they
rotate on a carousel rack, simulating short term aging of binder during production, handling, and paving operations. It
exceeds ASTM D2872, AASHTO T 240, and California 346 testing standards with a 5 to 8 minute recovery time.
When operating the RTFO, always make sure to wear the proper personal protective equipment (PPE), including high
temperature work gloves.
This equipment is intended to be used only as described in this manual and the applicable standards. Use in any
other manner may result in personal injury, property damage, damage to the equipment, and void of warranty.
Product Specications
Size 34.50” W x 24” D x 32.00” H
Power Requirements 208V-240V, 1 ph, 50/60 HZ, 10A
Power Rating 2400 VA (+/- 10%: 2640 VA - 2160 VA)
Air Pressure 60-150 PSI inlet pressure
Weight 270 lbs.
Temperature Range 0⁰C to 200⁰C ± 0.5⁰C
Specimen Capacity 8 high temperature glass bottles

MAN - RTFO - REV: Org | C. System Overview6
C.2 RTFO Layout
Front of Unit
1. Temperature Controller
2. Fan Motor
3. Carousel Jog Button
4. Power Indicator
5. Power Switch
6. Flow Meter
7. Carousel with High Temp. Silicone
Rings
8. Leveling Legs
Figure C.1: RTFO Front
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2
3
4
5
6
7
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