AUTEC MBM06MH Instruction manual

Instruction Manual for the use and the
maintenance of battery and Battery Charger
Original instructions
Part E: MBM06MH rechargeable battery
MBC825A (80-250V ) battery charger
MBC825A (110V ) battery charger
MBC930D battery charger
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WARNING
THIS PART OF THE MANUAL CONSISTS OF: Part E - Information, instructions and
warnings for the MBM06MH rechargeable battery, for the MBC825A (80-250V ) battery
charger, for the MBC825A (110V ) battery charger and for the MBC930D battery charger.
The Manual consists of Part A – General, Part B – Conformity and Frequencies, Part
C – Transmitting Unit, Part D – Receiving Unit, Part E – Battery and Battery Charger,
plus the Technical Data Sheet.
THIS MANUAL, INCLUDING ALL PARTS THEREOF, AND ALL INSTRUCTIONS CONTAINED
HEREIN, MUST BE READ CAREFULLY AND UNDERSTOOD BEFORE INSTALLING,
USING, MAINTAINING OR REPAIRING THE AUTEC RADIO REMOTE CONTROL.
FAILURE TO READ AND COMPLY WITH ALL APPLICABLE WARNINGS AND
INSTRUCTIONS OR ANY ONE OF THE LIMITATIONS NOTED IN THIS MANUAL CAN
RESULT IN SERIOUS BODILY INJURY OR DEATH, AND/OR PROPERTY DAMAGE.
THE AUTEC RADIO REMOTE CONTROL IS NOT A STANDALONE PRODUCT AND IS
INTENDED ONLY AS A COMPONENT ON A MACHINE:
-ON WHICH AND WHERE THE USE OF A RADIO REMOTE CONTROL IS APPROPRIATE,
-THAT CAN BE OPERATED SAFELY AND IN ACCORDANCE WITH ALL APPLICABLE
LAWS, REGULATIONS AND STANDARDS BY SUCH REMOTE CONTROL.
ACCORDINGLY, IT IS THE RESPONSIBILITY OF THE MANUFACTURER AND OF THE
DESIGN PROFESSIONALS OF THE MACHINE ON WHICH THE AUTEC RADIO REMOTE
CONTROL IS TO BE INSTALLED, that a full and proper risk assessment is done to
determine whether the use and installation of the Autec Radio Remote Control is
appropriate for the safe and e󰓐ective operation of the Machine by a Radio Remote Control
in the facility and for the purposes intended, and that the installation, maintenance
and operation of the Autec Radio Remote Control and all of its components are done
solely and completely in accordance with this Manual, and with all local applicable
laws, safety rules and standards (all of the foregoing referred to herein as “Laws,
Regulations and Standards”).
With reference to the USA market the Laws, Regulations and Standards include all safety
rules and regulations of the Occupational Safety & Health Administration (OSHA) (http://
www.osha.gov), all federal, state and local laws, regulations and building and electrical
codes, and all applicable standards, including but not limited to ANSI Standards.
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It is also the responsibility of the Manufacturer and of the design professionals of
the Machine on which the Autec Radio Remote Control is to be installed and used to
be certain that the structure, condition, organization and markings of the Machine as
installed at the facility is appropriate for and will allow for the safe and reliable use and
control of the Machine through the Autec Radio Remote Control interface.
IT IS THE RESPONSIBILITY OF THE OWNER AND FACILITY OPERATOR, AND THEIR
DESIGN PROFESSIONALS, that the installation, maintenance and operation of the Autec
Radio Remote Control and all of its components are done solely and completely in
accordance with this Manual, and with all applicable Laws, Regulations and Standards,
even local. It is also the responsibility of the Manufacturer of the Machine on which the
Autec Radio Remote Control is to be installed and used, and their design professionals,
to be certain that the structure, condition, organization and markings of the Machine
as installed at the facility is appropriate for and will allow for the safe and reliable use
and control of the Machine through the Autec Radio Remote Control interface.
ONLY QUALIFIED AND PROPERLY TRAINED PERSONNEL SHOULD BE PERMITTED
TO OPERATE OR USE THE AUTEC RADIO REMOTE CONTROL AND THE MACHINE
OPERATED BY OR THROUGH THE AUTEC RADIO REMOTE CONTROL. ONLY QUALIFIED
AND PROPERLY TRAINED PERSONNEL SHOULD BE PERMITTED TO BE IN THE VICINITY
OF MACHINE OPERATED BY OR THROUGH THE AUTEC RADIO REMOTE CONTROL.
FAILURE TO PROPERLY INSTALL, OPERATE, MAINTAIN AND SERVICE THE AUTEC
RADIO REMOTE CONTROL CAN RESULT IN SERIOUS BODILY INJURY OR DEATH
AND/OR PROPERTY DAMAGE. Refer to this Manual and each of its Parts for further
assistance or contact Autec. Autec is not responsible for and shall not be held liable
for any installation of the Autec Radio Remote Control not performed by Autec or for
any use of the Autec Radio Remote Control not in complete compliance with, and/or
not maintained in complete compliance with, all Autec instructions and warnings and
all applicable Laws, Regulations and Standards, even local.
Autec is not responsible for and shall not be held liable for any alteration or modi󰄈cation
of the Autec Radio Remote Control, or the use of non-Autec components or products
used with or incorporated into the Autec Radio Remote Control.
IT IS THE RESPONSIBILITY OF THE OWNER AND FACILITY OPERATOR, AND THEIR
DESIGN PROFESSIONALS, to be certain that the Autec Radio Remote Control is
properly maintained and serviced at all times in compliance with all Autec instructions
and warnings, and with all applicable Laws, Regulations and Standards, even local.
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IT IS THE RESPONSIBILITY OF THE OWNER AND FACILITY OPERATOR, AND THEIR
OFFICERS, MANAGERS AND SUPERVISORS, to be certain that all Users of the Autec
Radio Remote Control and that all Persons who are or will be working with or near
the Machine operated by or through the Autec Radio Remote Control are fully and
properly educated and trained by quali󰄈ed Personnel in the proper and safe use of
the Autec Radio Remote Control and of the Machine, including without limitation
complete familiarity with and understanding of Autec warnings and instructions, and
all applicable Laws, Regulations and Standards, even local, and that such Users and
other Persons do in fact at all times operate or work with the Autec Radio Remote
Control safely and ONLY in compliance with Autec instructions and warnings and
with all applicable Laws, Regulations and Standards, even local. FAILURE TO DO SO
CAN RESULT IN SERIOUS BODILY INJURY OR DEATH AND/OR PROPERTY DAMAGE.
IT IS THE RESPONSIBILITY OF THE OWNER AND FACILITY OPERATOR, AND THEIR
OFFICERS, MANAGERS AND SUPERVISORS, to be certain that the areas in which
the Machine operated by or through the Autec Radio Remote Control is located and
operates are clearly delineated and marked in accordance with all Autec warnings
and instructions, and all applicable Laws, Regulations and Standards, even local, and
otherwise su󰓑cient to alert and warn ALL PERSONS that the Machine is operated by
or through a Radio Remote Control, and prohibiting any unauthorized access thereto.
FAILURE TO DO SO CAN RESULT IN SERIOUS BODILY INJURY OR DEATH AND/OR
PROPERTY DAMAGE.
FAILURE TO OPERATE THE AUTEC RADIO REMOTE CONTROL SAFELY AND IN
COMPLIANCE WITH AUTEC INSTRUCTIONS AND WARNINGS AND WITH APPLICABLE
LAWS, REGULATIONS AND STANDARDS, EVEN LOCAL, AND/OR PERMITTING USERS
OR OTHER PERSONS NOT PROPERLY TRAINED IN THE SAFE AND PROPER USE
OF THE SYSTEM, OR THE MACHINE ON WHICH IT IS INSTALLED, CAN RESULT IN
SERIOUS BODILY INJURY OR DEATH AND/OR PROPERTY DAMAGE.
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INDEX
1 Information on the use of instructions ................................................................ 7
1.1 Structure of the Instruction Manual ................................................................ 7
1.2 Caption and terminology ................................................................................ 9
1.3 Symbols ........................................................................................................ 9
1.4 To whom the instructions are addressed ..................................................... 10
1.5 Instruction storage ....................................................................................... 10
1.6 Intellectual property ..................................................................................... 10
2 Brief product presentation ................................................................................. 11
2.1 Battery and Battery Charger ........................................................................ 11
2.2 Conformity with standards ........................................................................... 11
2.3 Contacts and useful addresses .................................................................... 12
2.4 Warranty ..................................................................................................... 12
2.5 Technical assistance and spare parts .......................................................... 12
3 MBM06MH rechargeable battery ........................................................................ 13
3.1 Technical data ............................................................................................. 13
3.2 Plate ............................................................................................................ 13
3.3 Warnings for battery usage .......................................................................... 14
3.4 First aid ....................................................................................................... 15
3.5 Instructions for use ...................................................................................... 16
3.6 Storage ....................................................................................................... 16
3.7 Battery disposal ........................................................................................... 17
4 MBC825A (80-250V ) and MBC825A (110V ) battery chargers ...................... 18
4.1 Technical data ............................................................................................. 18
4.2 Plates .......................................................................................................... 18
4.3 Electrical connection ................................................................................... 19
4.4 Positioning .................................................................................................. 19
4.5 Warnings for Battery Charger usage ............................................................ 21
4.6 Instructions for use ...................................................................................... 22
4.7 Disposal ...................................................................................................... 24
5 MBC930D battery charger ................................................................................... 25
5.1 Technical data ............................................................................................. 25
5.2 Plates .......................................................................................................... 25
5.3 Electrical connection ................................................................................... 26
5.4 Positioning .................................................................................................. 26
5.5 Warnings for Battery Charger usage ............................................................ 28
5.6 Instructions for use ...................................................................................... 29
5.7 Disposal ...................................................................................................... 30
6 Malfunctions ........................................................................................................ 31
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1 Information on the use of instructions
Before reading this part of the Manual, you must read and understand the general
part (Part A) of the Manual provided with the Radio Remote Control.
1.1 Structure of the Instruction Manual
The Manual for the use and maintenance of Autec Radio Remote Controls consists in di󰘯erent
parts, that altogether form the Manual; the Manual must be read carefully, understood and
applied by the Radio Remote Control's Owner, User and by all those Persons that, for any
reasons, may operate with the Radio Remote Control or with the Machine where it is installed.
The following table describes the structure of the Instruction Manual for the use and the
maintenance of the Radio Remote Control.
Part Title Contents
AGeneral part
- General information regarding the series,
- directions for risk assessment of the "Machine+Radio Remote
Control" system,
- warnings for installation of the Radio Remote Control,
- warnings for use and maintenance of the Radio Remote Control,
- instructions for correct transportation and storage of Radio Remote
Control.
BConformity and
frequencies - Operating frequency bands of the Radio Remote Control, - conformity and law references of the Radio Remote Control.
CTransmitting Unit
Description and instructions concerning the Transmitting Unit,
including:
- description of operation,
- commands,
- light signals,
- malfunctions,
- additional instructions to the general part.
DReceiving Unit
Description and instructions concerning the Receiving Unit,
including:
- description of operation,
- light signals,
- malfunctions,
- additional instructions to the general part.
EBattery and
Battery Charger
Description, warnings and instructions concerning batteries and
Battery Chargers, including:
- description of operation,
- light signals,
- malfunctions,
- instructions for the User.
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Information on the use of instructions 7
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Usage and maintenance instructions are supplemented by the Radio Remote Control's
Technical Data Sheet, that:
-describes the Transmitting Unit's con󰘰guration,
-indicates the relation between commands sent by the Transmitting Unit and those available
on the Receiving Unit.
Usage and maintenance instruction as a whole are to be considered as an integral part both
of the Autec Radio Remote Control and of the Machine, system, device or Machinery system
where the Radio Remote Control is installed.
The Manufacturer of the Machine on which the Autec Radio Remote Control is installed, and
the Owner and User of the Machine, must make sure that the Instruction Manual and all of
its parts are included in the Instruction Manual of the Machine.
The CD attached to each Instruction Manual includes the translations of the Manual.
Act as follows to identify the single Manual parts in the relevant language in the CD:
-identify the correct section depending on the Radio Remote Control serial number,
-choose the desired language,
-select the single parts of the Manual: refer to the code name provided on the cover of
each part.
XXXXXXXXX_language-XX
XXXXXXXXX_language-XX
Instruction Manual for the use and the
maintenance of the Radio Remote Control
Original instructions
Part X: XXXXXXXXXXXXXXXXXXXXXXXXXXXXX
XX SERIES
8
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Information on the use of instructions
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1.2 Caption and terminology
Contact Autec if any of the instructions, symbols, warnings or images are not
clear and understandable, or if you have doubts or questions.
In this part of the Manual, the terms listed below have the same meaning explained in the
corresponding paragraph of the general part (Part A):
-Unit
-Radio Remote Control
-Transmitting Unit
-Receiving Unit
-Machine
-Manufacturer
-Installer
-User
-Maintenance Technician
-Manual or Instruction Manual
-Installation Manual
-Person
-Owner
Functions indicated for the Manufacturer, the Installer, the User and the Maintenance
Technician may be performed by a single Person, if he/she has the needed competence
and undertakes the resulting responsibilities. Each Person must be aware of the instructions
contained in the Manual, depending on the activity they carry out.
For example, if a Manufacturer is also the Installer, and/or Maintenance Technician, he must
also know and follow the instructions speci󰘰cally addressed to those Persons. The same
applies, for example, if a User is also the Manufacturer and/or the Installer.
1.3 Symbols
This symbol identi󰘰es the parts of text in the Manual that must be read with
special attention.
This symbol identi󰄈es the parts of text in the Manual containing warnings,
information and/or instructions that are particularly relevant with regards
to safety; failure in understanding them may cause hazards for People and/
or property.
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Information on the use of instructions 9
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1.4 To whom the instructions are addressed
Addressees of instructions are listed in the paragraph with the same title in the general part:
please refer to that part.
1.5 Instruction storage
Regulation for the storage of instructions are described in the paragraph with the same title
in the general part: please refer to that part.
1.6 Intellectual property
Restrictions connected to intellectual property are described in the paragraph with the same
title in the general part: please refer to that part.
10
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Information on the use of instructions
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2 Brief product presentation
2.1 Battery and Battery Charger
The object of this part of the Manual is the MBM06MH battery, that is meant to be used inside
an Autec Radio Remote Control's Transmitting Unit, and the related MBC825A (80-250V ),
MBC825A (110V ) and MBC930D battery chargers, that are needed to recharge it.
2.2 Conformity with standards
2.2.1 Conformity of MBC825A (80-250V ) Battery Charger
The MBC825A (80-250V ) battery charger complies with the EMC Directive
(2014/30/EU), the LVD Directive (2014/35/EU) and with the following
harmonised standards: EN 55014-1, EN 55014-2, EN 61000-3-2, EN 61000-
3-3, EN 62233, EN 60335-1, EN 60335-2-29.
2.2.2 Conformity of MBC825A (110V ) battery charger
The MBC825A (110V ) battery charger complies with the EMC Directive
(2014/30/EU), the LVD Directive (2014/35/EU) and with the following
harmonised standards: EN 55014-1, EN 55014-2, EN 61000-3-2, EN 61000-
3-3, EN 62233, EN 60335-1, EN 60335-2-29.
This device complies with part 15 of the FCC Rules.
Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including interference
that may cause undesired operation.
2.2.3 Conformity of MBC930D battery charger
The MBC930D battery charger complies with the EMC Directive (2014/30/
EU) and with the following harmonised standards: EN 55014-1, EN 55014-2.
The MBC930D battery charger complies with Directive 72/245/EEC as last
amended by Directive 2006/96/EC (e24 mark) and the approval number is
e24*72/245*2006/28*1639*00.
This device complies with part 15 of the FCC Rules.
Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and
(2) this device must accept any interference received, including interference
that may cause undesired operation.
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Brief product presentation 11
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2.3 Contacts and useful addresses
The Radio Remote Controls are produced by Autec srl – Via Pomaroli, 65 – 36030 Caldogno
(VI) – ITALY.
You can 󰘰nd contacts for Autec, its distributors, dealers and authorized service centres on
the website www.autecsafety.com.
2.4 Warranty
General warranty conditions are indicated both in the relevant sheet provided together with
this documentation, and in the speci󰘰c page on the website www.autecsafety.com.
2.5 Technical assistance and spare parts
If you need technical services and/or spare parts, please refer to contacts provided in the
website www.autecsafety.com.
12
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Brief product presentation
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3 MBM06MH rechargeable battery
The MBM06MH rechargeable battery is used to provide power to Autec Transmitting Units
with compatible battery housing (please check this in "Part C" of the Instruction Manual).
A
B
AContacts
BTechnical data plate
3.1 Technical data
Type/voltage/capacity ......................................................................... NiMH/7.2V/750mAh
Max. recharge time ........................................................................................................ 4h
Recharge temperature ................................................... +5°C to +45°C (+41°F to +113°F)
Usage temperature .......................................................... -20°C to +55°C (-4°F to +131°F)
Protection degree ....................................................................................................... IP65
3.2 Plate
A plate is stuck on the battery, showing battery's identi󰘰cation, main technical data, marking
and marks (if any).
This plate must not be:
-removed from its position (removal voids the warranty),
-altered or damaged (contact Autec for replacement).
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MBM06MH rechargeable battery 13
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3.3 Warnings for battery usage
Use only original Autec batteries and recharge them only with the suitable
Battery Charger, which is provided by Autec.
Never use damaged batteries (e.g. crushed, punctured, swollen or leaking
batteries).
Improper use of batteries may pose the hazard of 󰄈re, explosion, overheating
or other hazards. In particular, avoid the following:
-short-circuiting battery contacts;
-disassembling, cutting, opening, pressing, deforming, drilling, modifying,
tampering with batteries or attempting to repair them in any way;
-trying to insert objects in the battery;
-immersing or exposing batteries in/to water or other liquids;
-placing the battery inside or on heating devices (e.g. ovens, heaters,
radiators);
-placing the battery within high pressure containers;
-exposing the battery to impacts and drops;
-mouthing batteries (e.g. bite, suck it).
Do not carry loose batteries in a pocket or purse together with metal objects
(like keys, coins, paper clips). This can short-circuit the battery, leading to
high heat and causing burns.
Do not charge, use or store the battery at temperatures exceeding the limits
provided in paragraphs 3.1 and 3.6.
The battery MBM06MH cannot be used by people with reduced physical,
sensory or mental capabilities, and by children.
Do not leave the battery under charge if the charge cycle does not end within
the “Max. charge time” (see paragraph 3.1).
Do not expose the battery to heat sources or 󰄈re. For example, do not
expose it to direct sunlight for a long time, and pay special attention to high
temperatures that may be reached inside unshaded vehicles.
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MBM06MH rechargeable battery
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Do not attempt to repair damaged or faulty batteries.
Keep the battery clean and dry. Pay special attention to the battery's contacts:
if they get dirty, clean them with a non-abrasive cloth or brush, and a cleaner
for electrical contacts.
Autec cannot be held responsible for any use that does not comply with the provisions
and directions provided in the Manual, and for any damage that may result from
improper, incorrect or irrational use of the battery.
3.4 First aid
If the battery or part of it is swallowed, immediately seek medical advice.
If a Person comes into contact with material leaking from a damaged battery,
immediately wash the a󰓐ected part with soap and water for at least 15 minutes
and seek immediate medical advice.
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MBM06MH rechargeable battery 15
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3.5 Instructions for use
Charge the battery before 󰘰rst use.
The use of altered batteries or batteries that are not the original ones will void
any warranty both of the battery and of the Transmitting Unit.
In order to ensure the maximum battery life over time, please respect the following preventive
measures:
-do not use or recharge the battery at temperatures exceeding the limits provided in
paragraph 3.1,
-respect the instructions for storage provided in paragraph 3.6,
-do not expose the battery to heat sources.
The complete capacity of a new battery is available after 󰘰ve full charge/discharge cycles.
It is recommended to fully discharge the battery before charging.
Batteries may be recharged and discharged several times, but progressive reduction of
the maximum capacity, and therefore shorter run time of the battery normally occur with
prolonged use.
3.6 Storage
Please note that if a battery is not used, it will self-discharge over time; long-lasting storage may
also lead to the complete and permanent loss of capacity, thus making the battery unusable.
If you expect not to use the battery for a long time, it is recommended to store it in a cool
and dry place, in order to ensure its maximum lifetime.
Pay attention not to store batteries at low charge levels. In this case, self-discharge may
drop the battery to such a low charge level that it will no more be possible to recharge it.
it is advisable to:
-store the battery at a 10°C to 30°C (50°F to 86°F) temperature range,
-store the battery completely charged,
-charge the battery at least once every 6 months.
After long idle periods, it may be needed to carry out several battery discharge/
charge cycles to achieve the best performance.
Do not store completely 󰄉at batteries for a long time.
Do not expose the battery to direct sunlight for a long time.
16
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MBM06MH rechargeable battery
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3.7 Battery disposal
Do not dispose of batteries with domestic trash and do not burn them as
they may explode.
Batteries may contaminate the environment due to toxic or harmful substances that can be
dangerous for humans, animals and the vegetation. For this reason, they must not be disposed
of as unsorted household waste. They must be brought to the appropriate collection point for
the collection, recycling and treatment of batteries.
Users participation in the collection and recycling of batteries is important to reduce to the
minimum any potential impacts of substances used in these components on the environment
and on human health.
3.7.1 Directive 2006/66/EC and amendments
Di󰘯erent collection and recycling schemes for batteries are established
across the European Union. For any information on the schemes
valid in your area, please contact the relevant local authorities in
your territory.
The crossed-out wheeled bin marked on batteries indicates that they
must be disposed of separately from household waste, in conformity
with the EU Directive 2006/66/EC and its amendments, and with
local regulations.
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MBM06MH rechargeable battery 17
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4 MBC825A (80-250V ) and MBC825A (110V ) battery chargers
The MBC825A (80-250V ) and MBC825A (110V ) battery chargers are used to charge the
MBM06MH rechargeable battery used in Autec Radio Remote Controls.
A
B
C
D
E
APower supply cable
BContacts
CCHARGE LED
DPOWER LED
ETechnical data plate
4.1 Technical data
Power supply (MBC825A (80-250V )) ........................................... 80-250V (50/60 Hz)
Power supply (MBC825A (110V )) ........................................................... 110V (60 Hz)
Power consumption ...................................................................................................... 7W
Output voltage ............................................................................................................... 9V
Output current ........................................................................................................ 450mA
Power supply protection fuse ................................................................................ T250mA
Max. recharge time ................................................................................ see paragraph 3.1
Recharge temperature ........................................................................... see paragraph 3.1
Protection degree ....................................................................................................... IP40
Dimensions ................................................................ 100x134x57mm (3.94x5.27x2.24In)
4.2 Plates
Technical, identi󰘰cation and approval data of the MBC825A (80-250V ) and MBC825A (110V
) battery chargers are provided in the plate on the front of the device, where the signalling
LEDs are. You may also 󰘰nd another plate with approval data in the battery housing.
These plates must not be:
-removed from their position (removal voids the guarantee)
-altered or damaged (contact Autec for replacement)
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MBC825A (80-250V) and MBC825A (110V) battery chargers
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4.3 Electrical connection
Never use the battery charger if it is damaged.
Check that the Battery Charger power supply voltage is within the limits
given in the “Technical data”.
Place the battery charger in a position that allows to easily reach and remove
the supply cable.
It is good practice to connect the battery charger to the AC mains socket only
when recharging the battery. Once the charging has been completed, disconnect
the battery charger from the AC mains socket.
4.4 Positioning
Place the Battery Charger in an indoor and dry place, far from liquids, dust
and heat sources.
Leave at least 5cm (1.97In) room above and around the Battery Charger.
Do not set any objects on the battery charger when it is connected to the
AC mains socket.
Do not in any case perforate, modify or tamper with the Battery Charger.
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MBC825A (80-250V) and MBC825A (110V) battery chargers 19
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The MBC825A (80-250V ) and MBC825A (110V ) battery chargers are generally used
horizontally, but they can also be mounted vertically by using the appropriate holes on its
case and 󰘰xing them with screws (max. 4mm/0.16In diameter).
109.5mm
(4.311in)
20
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MBC825A (80-250V) and MBC825A (110V) battery chargers
AUTEC -