Autogen Bc-2b User manual

Original Language Version

TWO BANK 6/12V 2 X 5AMP AUTO

MAINTENANCE CHARGER

MODEL NO: BC-2B

Thank you for purchasing from AUTOGEN. Manufactured to a high standard, this product will, if used according to these instructions

and properly maintained, give you years of trouble free performance.

Refer to

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protective

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from sources

corrosive

manual

gloves

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ventilated

of ignition:

substance

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battery could

explode

1. SAFETY

1.1. ELECTRICAL SAFETY

WARNING! It is the user’s responsibility to check the following:

Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and

all electrical connections for wear and damage. AUTOGEN recommend that an RCD (Residual Current Device) is used with all

electrical products.

If the product is used in the course of business duties, it must be maintained in a safe condition and routinely PAT (Portable

Appliance Test) tested.

Electrical safety information - it is important that the following information is read and understood.

1.1.1. Ensure that the insulation on all cables and on the appliance is safe before connecting to the power supply.

1.1.2. Regularly inspect power supply cables and plugs for wear and damage and check all connections to ensure that they are secure.

1.1.3. Important: Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is fitted with the

correct fuse - see fuse rating in these instructions.

DO NOT pull or carry the appliance by the power cable.

DO NOT pull the plug from the socket by the cable. Remove the plug from the socket by maintaining a firm

grip on the plug.

DO NOT use worn or damaged cables, plugs or connectors. Ensure that any faulty item is repaired or

replaced immediately by a qualified electrician.

1.1.4. This product is fitted with a BS1363/A 13 Amp 3 pin plug.

If the cable or plug is damaged during use, switch off the electricity supply and remove from use.

Replace a damaged plug with a BS1363/A 13 Amp 3 pin plug and contact a qualified electrician. Class II

products are wired with live (brown) and neutral (blue) that only marked with the Class II symbol;

A) Connect the BROWN live wire to the live terminal ‘L’.

B) Connect the BLUE neutral wire to the neutral terminal ‘N’.

C) After wiring, check that there are no bare wires and ensure that all wires have been correctly connected.

Ensure that the cable outer sheath extends inside the cable restraint and the restraint is tight.

DO NOT connect either wire to the earth terminal.

AUTOGEN recommend that repairs should be carried out by a qualified electrician.

1.2. GENERAL SAFETY

▲DANGER! BE AWARE, LEAD-ACID BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL BATTERY OPERATION.

THUS, IT IS VERY IMPORTANT TO READ AND FOLLOW THE INSTRUCTIONS CAREFULLY WHEN YOU USE THE CHARGING

EQUIPMENT.

Follow the instructions of AUTOGEN, and any equipment/vehicle you intend to use. Remember to view warning marked on all

products and engines before you operating them.

WARNING! Modern vehicles contain extensive electronic systems.

You are required to check with the vehicle manufacturer, for any specific instructions regarding the use of this type of equipment on

each vehicle.

No liability will be accepted for damage / injury, where this product is not used in accordance with all instructions.

1.3. PERSONAL PRECAUTIONS

Ensure there is another person within hearing range of your voice and close enough to come to your aid, should a problem arise when

working near a lead-acid battery.

Wear safety eye protection and protective clothing. Avoid touching eyes while working near battery.

Have fresh water and soap nearby in case battery acid contacts skin, clothing or eyes.

Wash immediately with soap and water if battery acid contacts skin or clothing. If acid enters eye, flush eye immediately with cool, clean

running water for at least 15 minutes and seek medical attention immediately.

Remove personal metallic items such as rings, bracelets, necklaces and watches. A lead-acid battery can produce a short-circuit current

which is high enough to weld a ring or the like to metal, which would cause severe burns.

Ensure hands, clothing (especially belts) are clear of fan blades and other moving or hot parts of engine. For men remove ties and for women tie

long hair.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. PAY ATTENTION TO THE SAFE OPERATIONAL REQUIREMENTS AND WARNINGS &

CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE

DAMAGE OR PERSONAL INJURY WHICH MAY INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS FOR FUTURE USE.

Recommended fuse rating

3 Amp

Original Language Version

Also refer to the vehicle manufacturer’s handbook. IF IN ANY DOUBT CONSULT A QUALIFIED

ELECTRICIAN.

Ensure the charger is in good condition before use. If in any doubt DO NOT use the unit, contact your AUTOGEN stockist.

Familiarise yourself with the application, limitations as well as the potential hazards of the charger.

DO NOT smoke or allow a spark or flame in the vicinity of battery or engine.

1.4. CHARGING SAFETY INSTRUCTIONS

Use the starter/charger in the upright position only and ensure it is placed on a stable surface which will adequately support its weight.

Ensure the charger is disconnected from the mains supply before attaching/detaching the power clamps to/from the battery.

Keep tools and other items away from the engine and ensure you can see the battery and working parts of engine clearly.

Ensure the output of the charger is the same voltage as the battery.

If battery has caps to access the battery fluid, remove the caps and check the fluid level before connecting the power clamps.

If necessary top-up the battery with distilled water by referring to the battery manufacturer’s instructions (Apply the personal safety

precautions described in part 1.3).

If the charger receives a sharp knock or blow the unit must be checked by a qualified service agent before use.

If the battery terminals are corroded or dirty clean them before attaching the power clamps.

Keep children and unauthorized persons away from the working area.

DO NOT dis-assemble the charger for any reason. The charger must only be checked by qualified service personnel.

DO NOT try to charge a non-rechargeable battery.

DO NOT try to charge battery if battery fluid is frozen.

WARNING! To prevent the risk of sparking, short circuit and possible explosion DO NOT drop metal tools in the battery area, or allow

them to touch the battery terminals.

DO NOT allow power clamps to touch each other or to make contact with any metallic part of the vehicle.

DO NOT cross connect power leads from charger to battery. Ensure positive (+/RED) is connected to positive and negative (-/BLACK) is

connected to negative.

DO NOT pull the cables or clamps from the battery terminals.

DO NOT use the charger outdoors, in damp, or wet places. DO NOT operate within the vicinity of flammable liquids or gases.

DO NOT use charger inside vehicle or inside engine compartment.

Ensure there is effective ventilation to prevent a build-up of explosive gases, and DO NOT cover or obstruct charger ventilation louvers.

DO NOT exceed the intended use of the charger.

WARNING! DO NOT charge batteries of different capacities or discharge levels simultaneously.

WARNING! If a fuse blows, ensure it is replaced with an identical fuse type and rating. Use only AUTOGEN genuine parts.

When not in use, store the charger carefully in a safe, dry, and child-safe location.

This appliance can be used by children aged from 8 years and above to the person with reduced physical, sensory or mental capabilities or lack

of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the

hazards involved. Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.

2. INTRODUCTION

Compact 6/12V dual bank battery charger perfect for automobile, motorcycle and marine workshops. Suitable for charging a variety of batteries.

Charger reacts continuously to battery condition and delivers any required charge rate. Two bank charger outputting 2 x 5A depending on the

condition and the charge rate of each battery. constantly regulated voltage patterns allow the battery to be recharged fully and safely without fear of

overcharging. Compatible with all AGM, Gel and VRLA flooded batteries commonly found in everything from automotive and farm equipment to

motorcycles, ATV’s, golf buggies and personal watercraft.

3. SPECIFICATION

MODEL NO.

BC-2B

INPUT

100-120V AC, 50Hz

OUTPUT VOLTAGE

6V & 12V

CHARGE CURRENT

BATTERY TYPES

6V & 12V lead acid batteries (WET, MF, AGM and GEL)

CHARGING VOLTAGE

14.4V ± 0.25V (for 12V battery) or 7.2V ± 0.20V (for 6V battery)

AMBIENT TEMPERATURE

-10°C to +40°C

HOUSING PROTECTION

IP65

4. OPERATION

4.1. PREPARATION

It is important to correctly prepare for charging. Ensure you follow Section 1 safety regulations carefully. Check that the capacity of the

battery is compatible with the charger output.

4.1.1. Follow any vehicle manufacturer’s instructions regarding battery charging. Note special instructions for in-vehicle charging.

4.1.2. Check polarity of battery posts. A positive (pos, p, +) battery post may have a larger diameter than a negative (neg, n, -) post;

4.1.3. Connect the battery lead plastic plug to the charger / maintainer plastic plug, see fig.1.

4.2. BATTERY CHARGING

4.2.1. Follow the battery manufacturer’s recommendations for battery cell caps

during charging. Loosen cell caps if applicable.

4.2.2. Open all battery compartments and ventilate for at least 15 minutes before

plugging into the mains supply.

4.2.3. Connect the battery lead terminal rings or alligator clips directly to the

corresponding battery posts.

4.2.4. Position the RED terminal ring or alligator clip on the POSITIVE post

connector.

4.2.5. Position the BLACK terminal ring or alligator clip on the NEGATIVE post

connector. Make sure all battery connections are tight and clean.

Original Language Version

Parts support is available for this product. Please email service@autogentech.com

4.2.6. Plug into the mains supply, using a suitably rated heavy duty extension cord.

4.2.7. Short Circuit/Reverse Polarity Protection

If the charger leads are wrongly connected the POWER ON light will flash, see fig.2.

4.2.8. The POWER ON indicator will turn off.

4.2.9. If the battery voltage is more than 7.5V, the charger will charge the batteries according to 12V mode, the 12V LED LIGHT will turn RED.

If the battery voltage is less than 7.5V, the charger will charge the batteries according to 6V mode, the 6V LED LIGHT will turn RED,

see fig.2.

4.2.10. The charger begins charging with 0.8A low current to recover the batteries automatically if the batteries are not full.

4.2.11. LED LIGHTS:

When the red light is on it indicates that the battery is correctly connected and the charger is charging it. The charger will deliver its full

rated current until this light turns from red to green (charged).

When the battery is fully charged, the LED will turn to green and the

charger will switch to a storage/maintenance charge mode, see fig.2.

The charger will automatically monitor and maintain the battery with 0.8A

charging current.

4.2.12. When you are ready to use your vehicle, unplug from the mains supply,

followed by unplugging your battery terminal lead from the charger.

4.2.13. The battery lead with terminals may be left attached to the battery.

Use care to safely stow the battery lead away from heat sources, sharp

edges and avoid pinching or crushing. The battery lead with alligator clips

should be removed before installing or using the battery.

IMPORTANT -- If the battery is totally dead (below 4 volts) the Bank

charger will not start. This is due to its internal safety circuit. The

charger safety circuit must sense more than 4 volts before it will allow

the charger to turn on. If the battery voltage is below 4 volts, the

charger will not operate and the lights will not turn on. Have the

battery checked by a dealer if the battery voltage is very low.

Most 12 volt lead acid batteries are likely to be defective if their voltage

is below 9 volts

5. MAINTENANCE

5.1. Cleaning and user maintenance should be carried out by competent persons.

5.2. After use and before performing maintenance, unplug and disconnect the battery charger.

5.3. Use a dry cloth to wipe all battery corrosion and other dirt or oil from the battery connectors, cords, and the charger case.

5.4. Ensure that all of the charger components are in place and in good working condition, for example, the plastic boots on the battery

clips.

5.5. Servicing does not require opening the unit, as there are no serviceable parts.

5.6. All other servicing should be performed by qualified service personnel.

5.7. If the mains cable is damaged, do not use until repaired.

5.8. Store the charger unplugged, in an upright position. The cord will still conduct electricity until it is unplugged from the mains.

5.9. Store inside, in a cool, dry place.

DO NOT store the connectors clipped together, on or around metal, or clipped to cables. If the charger is moved around the shop or

transported to another location, take care to avoid/prevent damage to the cables, connectors and charger. Failure to do so could result

in personal injury or property damage

ENVIRONMENT PROTECTION

Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to

a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely

unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids

according to local regulations.

WEEE REGULATIONS

Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment

(WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid

waste authority for recycling information.

Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior

notice.

Important: No Liability is accepted for incorrect use of this product.