Automatic Systems PNG382 User manual

Automatic Systems PNG38X-A3_1-04-gb-02.doc 10/12/01 Field manual
PNG380
PNG382
PNG381
Automatic gate
type “PNG380/381/382”
FIELD MANUAL
Automatic Systems s.a.
Head office & factory:
Avenue Mercator 5, 1300 Wavre, Belgium
Tel.: [phone] Fax: [phone]
Automatic Systems reserves the right to change the characteristics of its products without notice.

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Table of contents
1. INTRODUCTION...........................................................................................................................................4
2. GENERAL.....................................................................................................................................................5
2.1. General view .................................................................................................................................................5
2.2. Switching off the equipment ..........................................................................................................................6
2.3. General conditions of use..............................................................................................................................6
2.4. Sectional views..............................................................................................................................................7
2.5. Common abbreviations .................................................................................................................................7
2.6. In case of power failure .................................................................................................................................8
2.7. Mechanical assembly ....................................................................................................................................8
2.8. Sample configuration.....................................................................................................................................9
2.9. General dimensions and installation plans (with cabling) ............................................................................10
3. INSTALLATION ..........................................................................................................................................14
3.1. First step .....................................................................................................................................................14
3.2. Preliminary work on site ..............................................................................................................................15
3.3. Installing the gate ........................................................................................................................................16
3.4. Electrical connections..................................................................................................................................17
3.4.1. Right or intermediate gate...............................................................................................................17
3.4.2. Left gate..........................................................................................................................................17
3.5. Initial power-up ............................................................................................................................................18
4. TECHNICAL SECTION...............................................................................................................................19
4.1. Introduction .................................................................................................................................................19
4.2. Principles of operation.................................................................................................................................19
4.2.1. Types of fraud.................................................................................................................................19
4.2.1.1. “Intrusion” Fraud (fig. 13a): .....................................................................................................19
4.2.1.2. “Tailgating” Fraud: ..................................................................................................................20
4.2.1.3. “Opposite direction” Fraud: .....................................................................................................21
4.2.1.4. “Opposite direction” fraud when free in one direction..............................................................21
4.2.2. Operation modes ............................................................................................................................22
4.2.2.1. Obstacle state at rest..............................................................................................................22
4.2.2.2. Controlled direction A - Controlled direction B ........................................................................22
4.2.2.3. Controlled direction A – Free direction B ................................................................................22
4.2.2.4. Controlled direction A – Locked direction B ............................................................................23
4.2.2.5. Free direction A – Controlled direction B ................................................................................23
4.2.2.6. Locked direction A – Controlled direction B ............................................................................23
4.2.2.7. Free direction A – Free direction B .........................................................................................23
4.2.2.8. Locked direction A – Locked direction B .................................................................................23
4.2.2.9. Free direction A – Locked direction B .....................................................................................23
4.2.2.10. Locked direction A – Free direction B .....................................................................................23
4.2.2.11. Evacuation mode ....................................................................................................................23
4.2.3. Passage authorizations...................................................................................................................24
4.2.3.1. Passage authorization management.......................................................................................24
4.2.3.2. Detection of passage through doors .......................................................................................25
4.2.3.3. Passage contact .....................................................................................................................25
4.2.3.4. Locking of the card reader ......................................................................................................26
4.2.4. Safety on obstacle closing ..............................................................................................................26
4.2.5. Safety on obstacle opening.............................................................................................................26
4.2.6. Safety zone.....................................................................................................................................26
4.2.7. Variable speed controller management ..........................................................................................26
4.2.8. Pictograms......................................................................................................................................27
4.2.8.1. Limited mode ..........................................................................................................................27
4.2.8.2. Extended mode.......................................................................................................................27
4.2.8.2.1. Orientation pictogram............................................................................................................27
4.2.8.2.2. Function pictogram ...............................................................................................................27
4.2.8.2.3. "Passage authorization storage" configuration......................................................................27
4.2.8.2.4. "No passage authorization storage" configuration ................................................................27

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4.2.8.3. Alarm operation ......................................................................................................................27
4.3. PNG configuration .......................................................................................................................................28
4.4. Time-outs, pulses and variables..................................................................................................................31
4.5. Adapting the configuration parameters........................................................................................................33
4.6. Visualization and description of entries on the PLC ....................................................................................34
4.7. Visualization and description of entries on the PLC ....................................................................................35
4.8. AS1007 Interface board ..............................................................................................................................36
4.8.1. Connectors .....................................................................................................................................36
4.8.2. Relay outputs..................................................................................................................................36
4.9. Variable speed controller configuration .......................................................................................................38
5. FINAL STEP ...............................................................................................................................................39
5.1. Check-list ....................................................................................................................................................39
5.2. Temporary dismantling................................................................................................................................40
5.2.1. Disconnecting the equipment..........................................................................................................40
5.2.2. Removing the gate..........................................................................................................................40
5.3. Scrapping the equipment.............................................................................................................................40
6. OPERATION ...............................................................................................................................................41
6.1. System overview .........................................................................................................................................41
6.2. General principle of operation .....................................................................................................................42
6.3. Passage of a person ...................................................................................................................................43
6.4. Passage of two persons with a single ticket ................................................................................................45
7. INFORMATION TO USERS........................................................................................................................46
7.1. Orientation pictogram (option) .....................................................................................................................46
7.2. Function pictogram (option).........................................................................................................................46
8. MECHANICAL ADJUSTMENTS AND INTERVENTIONS ..........................................................................47
8.1. Limit switch cam adjustment........................................................................................................................47
8.2. Detection photocell adjustment ...................................................................................................................49
8.3. Mounting and dismantling a mobile obstacle...............................................................................................50
8.3.1. Dismantling .....................................................................................................................................50
8.3.2. Mounting.........................................................................................................................................50
9. MAINTENANCE ..........................................................................................................................................51
10. ANNEX 1: TECHNICAL DATA
11. ANNEX 2: ELECTRICAL DIAGRAMS
12. ANNEX 3: MECHANICAL SPARE PARTS
13. ANNEX 4: RECOMMENDED MECHANICAL SPARE PARTS
14. ANNEX 5: OBSTACLE IMPACT FORCES

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1. INTRODUCTION
We thank you for choosing the "PNG380”, “PNG381”, or “PNG382" automatic gate designed and
manufactured by Automatic Systems. We are confident that your purchase will fully meet your
requirements. However, in order to obtain maximum satisfaction from this equipment for a maximum
period of time, we strongly advise you to read this manual carefully before installing the equipment.
Although this manual has been prepared with great care, some information may seem erroneous or
unclear to you. In this case, please do not hesitate to contact us with your remarks or questions.
This gate complies with the European "Machines" directive as well as with the EN 60950, EN 600204-1,
EN 50081-1 and EN 50082-2 electromagnetic compatibility (EMC) standards. On July 15, 1999, the
authorized official body CEBEC drew up a certificate bearing the number 11170. You can get a copy of it
on request.
WARNING:
YOUR "PNG380/381/382" AUTOMATIC GATE COMPRISES A
MECHANISM AND VARIOUS ELECTRICAL COMPONENTS. ANY
NEGLIGENCE DURING AN INTERVENTION IN THE MACHINE MAY
SERIOUSLY ENDANGER YOUR SAFETY. AS SOON AS YOU OPEN THE
HOUSING, SWITCH OFF THE MAIN MAGNETO-THERMAL CIRCUIT
BREAKER (2:1) OF THE MASTER GATE, WHICH IS LOCATED BEHIND
THE LATERAL POLYESTER DOOR (10:1). BE CAREFUL IN HANDLING
ANY INTERNAL ELEMENT WHICH MIGHT BE UNDER POWER OR COULD
BE SET IN MOTION.
WHEN WORKING ON CIRCUITS; IT IS RECOMMENDED:
-NOT TO DISCONNECT WIRES WITHOUT MARKING THEIR
TERMINALS;
-NOT TO REMOVE THE CONNECTOR WITHOUT MARKING ITS
PRECISE POSITION.
ATTENTION
THE APPARATUS THAT YOU HAVE BEEN DELIVERED IS PROGRAMMED
SO THAT THE RISK IS MINIMIZED FOR USERS. TO INCREASE CONTROL
AND THEREFORE REDUCE FRAUD, YOU CAN SPEED UP THE CLOSING
OF THE OBSTACLES. IN THIS CASE, YOU MAY HAVE TO PROHIBIT
ACCESS TO UNACCOMPANIED CHILDREN AND TO ANIMALS.

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2. GENERAL
2.1. General view
1:1 Lateral polyester doors (hinged)
1:2 Safety photocell
1:5 Fixed obstacle
1:6 Mobile obstacles
1:7 Ticket reader (option)
1:8 Detection photocells (behind smoked plexiglass strip)
Legend:
1:3 Lateral extension doors (removable)
1:4 Hoods
1:9 Orientation pictogram (option) All intermediate type PNG elements
PNG380
PNG382
PNG381
1:1
1:3
1:3
1:4
1:4
1:4
1:5
1:6
1:6
1:7
1:8
1:9
1:2
1:1 1:3
1:8
Note: Conventionally and as a general rule, the user will be considered in direction "A" when the gate is at his
right side, in direction "B" when the gate is at his left side. Direction A is typically the entry direction into
the paid area, while direction B is the exit.

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2.2. Switching off the equipment
2:1 Main magneto-thermal circuit breaker
2:2 Fuse
2:5 Hood-protected variable speed controller
Legend:
2:3 Fuse terminals
2:4 Variable speed controller circuit breaker
Variable speed controller board PLC (TSX3721) & power supply board
2:6 PLC
2:7 Configuration/operation DIP switches
2:8 RESET push button
2:9 Programming console plug
2:1
2:4
2:3
2:2
2:5
2:6
2:7
2:8
2:9
2:10 DIAG button
2:10
•As soon as you open the housing, switch off the main magneto-thermal circuit breaker (2:1), located
behind the lateral polyester door (10:1). Always switch off the master mechanical group power supply,
since the slave mechanical group is powered by the adjacent gate.
2.3. General conditions of use
•Your automatic gate type “PNG380/381/382” has been designed to operate in any kind of climatic
environment, from -20°C to +60°C, with up to 95% of relative humidity.

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2.4. Sectional views
3:1 Mobile obstacle
Legend:
Right type PNG382 (model shown: w/o fixed obstacle)
3:2 Balance spring
3:13:1
3:2 3:2
3:3 Driving shafts & pillow blocks
3:4 Motor
3:5 Driving rods
3:6 Detection photocells
3:7 Hinged hoods
3:8 Frame
3:3
3:3
3:3
3:3
3:4 3:4
3:5
3:5
3:5
3:5
3:6 3:6
3:7
3:7
3:8
3:8
3:9
3:9 Earth bolt
2.5. Common abbreviations
•The most common abbrevations used in this manual are as follows:
♦Alr : Alarm
♦BT : Time base
♦CR : Red cross
♦CS : Safety photocell
♦FCF : Closing limit switch
♦FCO : Opening limit switch
♦FL : Green arrow
♦I/O : Inputs/Outputs
♦J : Jumper
♦LC : Card reader
♦LED : Light-Emitting Diode
♦NC : Normally closed (ditto)
♦NO : Normally open (ditto)
♦Picto : Pictogram
♦PLC : Programmable Logic Controller
♦PNG : Unattended passage (see paragraph [2.8. Sample configuration])
♦VF : Variable speed controller
♦VSC : Variable Speed Controller
♦X : Connector (in electrical diagrams)

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2.6. In case of power failure
•Except type PNG380, the equipment includes an emergency power backup that activates the motor of each
mechanical group as soon as the electrical power supply is off (power failure), thus allowing all the obstacles
of the battery to open automatically. This system is called the “anti-panic opening device”.
2.7. Mechanical assembly
4:1 Geared motor
4:2 Driving crankshaft
4:5 Obstacle plinth
4:6 Balance spring
4:7 Limit switches
4:8 Safety shutter
Legend:
4:3 Driving rods
4:4 Driving shafts with pillow blocks
4:1
4:9
4:3
4:3 4:9
4:4
4:4
4:5
4:6
4:7
4:8
Fig. 4a : passage-way closed
Fig. 4b : passage-way free
4:9 Rubber bumpers
4:2
Note: Each obstacle is actuated by its own associated mechanical group. An intermediate element hence
includes two mechanical groups, and an outer element (left or right) includes one.

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2.8. Sample configuration
•The sample configuration below shows a four passage-way bidirectional PNG382/NC battery (reversible).
The structure comprises two outer elements (1 and 5), and three intermediate elements (2, 3, and 4).
Element 1 is of the left type, and element 5 of the right type.
•"PNG" stands for "Unattended Passage" in French. This security gate has indeed been developed to control
pedestrians' flow at unmanned access points. A remote control desk is, however, available as an option.
•"NC" (Normally Closed) means that when switched on, ready to operate, the obstacles are always closed
and open only when the passage is authorised. The system can alternatively be configured to operate
Normally Open ("NO"), i.e., the obstacles are always open and close only in case of fraud attempt.
12 34 5
SITUATION 2
SITUATION 1
12 34 5
Situation 1: Bidirectional access controlled by PNG forming four lanes in a Normally Closed configuration.
All obstacles are locked in the closed position, passage is not allowed.
Situation 2: The obstacles all retract during a power failure and free passage is possible in both directions,
thanks to the integrated anti-panic opening device. All obstacles are in the open position.

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2.9. General dimensions and installation plans (with cabling)
B
500
1900
605
2005
230 230230605
AA
500
B
Left gate Intermediate gate Right gate
775
500335 335 335500
137.5 60
60
77560
1300
250250 800
650 650
80
1000
Plan No. CH3519
PNG380 w/o fixed obstacle
•Work not supplied:
ÖSeparate power supply to each right and intermediate gate: 230V≈+ earth in 3G2.5 (2 x 2.5 + earth).
Ö2.5 earth connection between left gate and intermediate gate.
ÖConnection between each adjacent gate in 12 pairs dia. 0.6 type TPVF.
ÖRemote control between control desk, right gate and intermediate gate in 12 pairs dia. 0.6 type TPVF.
WARNING: In all cases, ensure that cables have a minimum of 3 metres from the finished ground level.
Prepare a wire puller between each adjacent gate.
•Supplied by Automatic Systems:
ÖConnection between each adjacent gate in 4G1.5 type LIYCY (motor power supply). (Standard: 3m long)

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Plan No. CH3508
PNG380 with fixed obstacle
B
AA
B
500
1900
605
2005
230 230230605
500
1300
250250 800
650 650
650 650
80
700
1700
1000
Left gate Intermediate gate Right gate
775
500335 335 335500
137.5 60
60
77560
Cabling: see p. 10

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Plan No. CH3527
PNG381
Left gate Intermediate gate Right gate
775
500335 335335500
137.5 60
60
77560
1650
250600 800
1000 650
1000 650
80
700
1700
1000
B
A
1900
500
605
500
2005
230 230230605
B
A
Cabling: see p. 10

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Left gate Intermediate gate Right gate
775
500335 335335500
137.5 60
60
77560
2000
600
600 800
1000 650
1000 1000
80
700
1700
1000
A
1900
605
2005
230 230230605
A
500 500
B
B
Plan No. CH3520
PNG382
Cabling: see p. 10

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3. INSTALLATION
3.1. First step
10:4
10:1, 10:2, 10:3, and 10:4 Lateral polyester doors
10:5 and 10:6 Hinged hoods
Legend:
10:7 and 10:8 Lateral extension doors Intermediate type PNG382
10:2
10:8
10:1
10:7
10:5
10:6
10:3
•The gate has been packaged suitable for transport. Carry the material to the installation site with the help of
a fork-lift truck and remove the packing material.
•Unlock and open the lateral, hinged polyester doors (10:1) to (10:4). Keys are attached on the housing by
means of adhesive tape.
•In the case of a PNG381 or PNG382, also unlock and open the hood(s) (10:5) and (10:6).
•In the case of a PNG381 or PNG382, also unlock and remove the lateral extension door(s) (10:7) and
(10:8).
•Check the state of the material. Though it has been carefully packed, damage may have occurred during
transport. If need be, proceed with the necessary repairs.

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3.2. Preliminary work on site
•This is basically the following:
♦Study the set-up and position of the equipment according to the site's general lay-out.
♦Prepare the holes in the floor according to the specifications in the installation plans. Make sure to drill
the holes with the diameter adapted to the expansible bolts provided as accessories.
Min. 55
EXPANSIBLE BOLT B15/30
-/3413/000
FIXING BRACKET
(or equivalent)
♦Preparation of the electrical power supply and control cabling according to the specifications in chapter
[2.9. General dimensions and installation plans (with cabling)].

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3.3. Installing the gate
•Check if the floor is perfectly horizontal (the base of the gate must be perfectly flush with the floor).
•Position the gate on site precisely with the help of the fork-lift truck mentioned on previous page.
•Secure the gate firmly to the floor by tightening the two fixing brackets provided and using the expansible
bolts.
•Make sure that all the housings of the battery are perfectly aligned and horizontal. If needed, add shims
between the housings and the floor in order to make the gates level.
WARNING:To ensure the proper operation of the gate, confirm that the obstacles are perfectly vertical and
that the frame is not distorted, even slightly.
B
B
A
A
B
BA
A
B
B
< 25 mm > 25 mm
OK
25 mm - 0.5
+OK
25 mm - 0.5
+
AA
B
A
A
B
B
A = Fixing bracket
B = Spacer
Légende:

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3.4. Electrical connections
•The electrical connections must be made according to the electrical diagrams 1PNG04.012, 1PNG04.013,
1PNG04.014, and 1PICTO.002 supplied with the equipment (also enclosed to this manual).
•The PNG38x can also be connected to an IT network.
WARNING:Make sure that the power supply cables are not live.
3.4.1. Right or intermediate gate
Master lateral door (10:1):
-- Connect the main single-phase power supply to the upper terminals L1 and L2 of the main magneto-
thermal circuit breaker and to the upper terminal PE (earth), located beside the circuit breaker.
-- Route the “passage allowed” control cables in direction A and B and bring them into the PLC
compartment.
-- Route the motor cables to the left gate.
Lateral door (10:2):
-- Connect the intergate cable to the connector X6, referring to the proper electrical diagram.
-- Connect the “passage allowed” control cable in direction A and B to the connection block X13.
3.4.2. Left gate
Lateral door (10:4):
-- Connect the motor cable directly into the connection box (13:2) of the motor, respecting the polarity.
WARNING:Fix the cable by inserting the earth braid through the grommet.
13:1 Geared motor
13:2 Geared motor connection block
Legend:
13:1
13:2
-- Connect the cable from the connector X6 according to the electrical diagram 1PNG04.013 for an
intermediate gate or 1PNG04.014 for a left gate.

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3.5. Initial power-up
•Ensure that the equipment is correctly earthed [earth bolt (3:9) located at the bottom of the housing inside
the unit].
•Check the state of the fuses.
•Proceed to the other electrical connections depending on the specifications of the installation.
•Arm the overload protection of the variable speed controller circuit breaker (2:4).
•Arm the overload protection of the main magneto-thermal circuit breaker (2:1), located behind the master
lateral door (10:1).
•Upon power-up, the initialization sequence provokes the electrical opening of the obstacles, that close
immediately after. If the slave motor rotates in the wrong direction, switch off the main magneto-thermal
circuit breaker (2:1), and reverse the connection of the two phases of the slave motor. Rearm the overload
protection of the magneto-thermal circuit breaker (2:1) at the end of the procedure.
•Press RESET on the Programmable Logic Controller (PLC), which reactivates the initialization sequence.
See the initialization sequence description in paragraph [4.5.1.].

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4. TECHNICAL SECTION
4.1. Introduction
Before operating a series 380 PNG, it is necessary to programme the PLC. Resetting the PLC immediately
activates this programming which determines the configuration of the PNG:
-type of PNG (380, 381A, 381B or 382),
-type of pictogram management (extended or limited) by passage direction,
-extension of the security zone in addition to CS : C6, C7, C13 or C14,
-operation mode of the readers (with or without passage authorization storage),
-activation level of the "evacuation" mode (0or 1),
-possible locking of reader in pre-alarm or "intrusion".
THE OPERATION MODE IS ACTIVATED ONLY ONCEALL OF THESE PARAMETERS HAVE BEEN DEFINED. ONLY RESETTING THE PLC
MAKES REPROGRAMMING THE PNG POSSIBLE.
Note : - All the parameters and time-outs are represented by the codes %M, %MW and %TM, as they are
used on the FTX117 ADJ02 programming console.
– The “A3” symbols in the margin indicate the new functionalities of the A3 version of the software
4.2. Principles of operation
4.2.1. Types of fraud
Three types of fraud are treated. When a fraud is detected, the obstacle closes immediately. The buzzer
is activated more or less rapidly according to the type of fraud.
4.2.1.1. “Intrusion” Fraud (fig. 13a):
When the PNG is on stand-by, intrusion is detected as soon as there is a presence before at least one
cell in an entrance corridor.
If the person is not authorized to pass, the PNG will sound an alarm after a time-out (% TM2) (15 sec by
default): the buzzer is activated and the pictograms show a red cross.
The PNG will immediately sound an alarm if a presence is detected at the door-zone (photocell C6 or C7)
during the time-out.
The alarm will end when there is no longer any presence in any of the two entrance corridors (A and B)
and after a short time-out (%TM0) (1 sec by default)
Fig. 13a
ALARM
after 15 seconds
"Intrusion" Fraud

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4.2.1.2. “Tailgating” Fraud:
One or several persons without passage authorisation follow(s) another user who has presented a valid
ticket. The buzzer is immediately activated. One of the three following situations is selected when
programming the PNG (see paragraph [4.3. PNG configuration]):
a. “Tailgating” Fraud prior to passage through doors (fig. 13b)
If two presence zones, each comprising at least two activated cells and separated by at least one
inactivated cell, are detected, "tailgating" fraud alarm is activated:
- the doors close in front of the authorized person unless the security zone is activated,
- the buzzer is activated,
- the pictograms show a red cross.
The alarm ends when there are no more than one zone detected and after a short time-out (% TM6)
(1 sec by default). The doors will reopen if the authorized person has not passed through.
Two cells per presence zone are default but may be changed to 1 (by means of the console)
separately for corridor A and corridor B: parameter %MW21 or %MW22.
b. Fraud zone before passage through doors (fig 13c)
If the number of activated cells within the same entrance zone exceeds a maximum value, the
“tailgating” fraud alarm is activated:
- the doors close in front of the authorized person unless the security zone is activated,
- the buzzer is activated,
- the pictograms show a red cross.
The alarm ends when the number of activated cells will not more exceed the maximum value and
after a short time-out (% TM6) (1 sec by default). The doors will reopen if the authorized person has
not passed through.
The maximum value is fixed at 6 by default, no fraud detection zone is possible by default. But this
maximum value may be adapted between 1 and 6 (by means of the console): parameter %MW30.
c. Nota Bene:
The “tailgating” fraud will only be operational with the default values for the extension corridor (PNG
381 or PNG382).
“Tailgating” fraud before passage may be made operational for PNG 380 by modifying the parameter
values %MW30, %MW21 and/or %MW22 to 1 but bear in mind that there will consequently be a
significant risk of false alarms.
ALARM
Fig. 13 b
2 activated cells minimum
Non activated
cell
Fig. 13 d
Security cells not activated
Fig. 13 c
zone with 6 activated cells
ALARM
“Tailgating” Fraud
A3
A3
A3