Automatic Systems PNG382 User manual

Automatic Systems PNG38X-A3_1-04-gb-02.doc 10/12/01 Field manual
PNG380
PNG382
PNG381
Automatic gate
type “PNG380/381/382”
FIELD MANUAL
Automatic Systems s.a.
Head office & factory:
Avenue Mercator 5, 1300 Wavre, Belgium
Tel.: [phone] Fax: [phone]
Automatic Systems reserves the right to change the characteristics of its products without notice.

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Table of contents
1. INTRODUCTION...........................................................................................................................................4
2. GENERAL.....................................................................................................................................................5
2.1. General view .................................................................................................................................................5
2.2. Switching off the equipment ..........................................................................................................................6
2.3. General conditions of use..............................................................................................................................6
2.4. Sectional views..............................................................................................................................................7
2.5. Common abbreviations .................................................................................................................................7
2.6. In case of power failure .................................................................................................................................8
2.7. Mechanical assembly ....................................................................................................................................8
2.8. Sample configuration.....................................................................................................................................9
2.9. General dimensions and installation plans (with cabling) ............................................................................10
3. INSTALLATION ..........................................................................................................................................14
3.1. First step .....................................................................................................................................................14
3.2. Preliminary work on site ..............................................................................................................................15
3.3. Installing the gate ........................................................................................................................................16
3.4. Electrical connections..................................................................................................................................17
3.4.1. Right or intermediate gate...............................................................................................................17
3.4.2. Left gate..........................................................................................................................................17
3.5. Initial power-up ............................................................................................................................................18
4. TECHNICAL SECTION...............................................................................................................................19
4.1. Introduction .................................................................................................................................................19
4.2. Principles of operation.................................................................................................................................19
4.2.1. Types of fraud.................................................................................................................................19
4.2.1.1. “Intrusion” Fraud (fig. 13a): .....................................................................................................19
4.2.1.2. “Tailgating” Fraud: ..................................................................................................................20
4.2.1.3. “Opposite direction” Fraud: .....................................................................................................21
4.2.1.4. “Opposite direction” fraud when free in one direction..............................................................21
4.2.2. Operation modes ............................................................................................................................22
4.2.2.1. Obstacle state at rest..............................................................................................................22
4.2.2.2. Controlled direction A - Controlled direction B ........................................................................22
4.2.2.3. Controlled direction A – Free direction B ................................................................................22
4.2.2.4. Controlled direction A – Locked direction B ............................................................................23
4.2.2.5. Free direction A – Controlled direction B ................................................................................23
4.2.2.6. Locked direction A – Controlled direction B ............................................................................23
4.2.2.7. Free direction A – Free direction B .........................................................................................23
4.2.2.8. Locked direction A – Locked direction B .................................................................................23
4.2.2.9. Free direction A – Locked direction B .....................................................................................23
4.2.2.10. Locked direction A – Free direction B .....................................................................................23
4.2.2.11. Evacuation mode ....................................................................................................................23
4.2.3. Passage authorizations...................................................................................................................24
4.2.3.1. Passage authorization management.......................................................................................24
4.2.3.2. Detection of passage through doors .......................................................................................25
4.2.3.3. Passage contact .....................................................................................................................25
4.2.3.4. Locking of the card reader ......................................................................................................26
4.2.4. Safety on obstacle closing ..............................................................................................................26
4.2.5. Safety on obstacle opening.............................................................................................................26
4.2.6. Safety zone.....................................................................................................................................26
4.2.7. Variable speed controller management ..........................................................................................26
4.2.8. Pictograms......................................................................................................................................27
4.2.8.1. Limited mode ..........................................................................................................................27
4.2.8.2. Extended mode.......................................................................................................................27
4.2.8.2.1. Orientation pictogram............................................................................................................27
4.2.8.2.2. Function pictogram ...............................................................................................................27
4.2.8.2.3. "Passage authorization storage" configuration......................................................................27
4.2.8.2.4. "No passage authorization storage" configuration ................................................................27

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4.2.8.3. Alarm operation ......................................................................................................................27
4.3. PNG configuration .......................................................................................................................................28
4.4. Time-outs, pulses and variables..................................................................................................................31
4.5. Adapting the configuration parameters........................................................................................................33
4.6. Visualization and description of entries on the PLC ....................................................................................34
4.7. Visualization and description of entries on the PLC ....................................................................................35
4.8. AS1007 Interface board ..............................................................................................................................36
4.8.1. Connectors .....................................................................................................................................36
4.8.2. Relay outputs..................................................................................................................................36
4.9. Variable speed controller configuration .......................................................................................................38
5. FINAL STEP ...............................................................................................................................................39
5.1. Check-list ....................................................................................................................................................39
5.2. Temporary dismantling................................................................................................................................40
5.2.1. Disconnecting the equipment..........................................................................................................40
5.2.2. Removing the gate..........................................................................................................................40
5.3. Scrapping the equipment.............................................................................................................................40
6. OPERATION ...............................................................................................................................................41
6.1. System overview .........................................................................................................................................41
6.2. General principle of operation .....................................................................................................................42
6.3. Passage of a person ...................................................................................................................................43
6.4. Passage of two persons with a single ticket ................................................................................................45
7. INFORMATION TO USERS........................................................................................................................46
7.1. Orientation pictogram (option) .....................................................................................................................46
7.2. Function pictogram (option).........................................................................................................................46
8. MECHANICAL ADJUSTMENTS AND INTERVENTIONS ..........................................................................47
8.1. Limit switch cam adjustment........................................................................................................................47
8.2. Detection photocell adjustment ...................................................................................................................49
8.3. Mounting and dismantling a mobile obstacle...............................................................................................50
8.3.1. Dismantling .....................................................................................................................................50
8.3.2. Mounting.........................................................................................................................................50
9. MAINTENANCE ..........................................................................................................................................51
10. ANNEX 1: TECHNICAL DATA
11. ANNEX 2: ELECTRICAL DIAGRAMS
12. ANNEX 3: MECHANICAL SPARE PARTS
13. ANNEX 4: RECOMMENDED MECHANICAL SPARE PARTS
14. ANNEX 5: OBSTACLE IMPACT FORCES

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1. INTRODUCTION
We thank you for choosing the "PNG380”, “PNG381”, or “PNG382" automatic gate designed and
manufactured by Automatic Systems. We are confident that your purchase will fully meet your
requirements. However, in order to obtain maximum satisfaction from this equipment for a maximum
period of time, we strongly advise you to read this manual carefully before installing the equipment.
Although this manual has been prepared with great care, some information may seem erroneous or
unclear to you. In this case, please do not hesitate to contact us with your remarks or questions.
This gate complies with the European "Machines" directive as well as with the EN 60950, EN 600204-1,
EN 50081-1 and EN 50082-2 electromagnetic compatibility (EMC) standards. On July 15, 1999, the
authorized official body CEBEC drew up a certificate bearing the number 11170. You can get a copy of it
on request.
WARNING:
YOUR "PNG380/381/382" AUTOMATIC GATE COMPRISES A
MECHANISM AND VARIOUS ELECTRICAL COMPONENTS. ANY
NEGLIGENCE DURING AN INTERVENTION IN THE MACHINE MAY
SERIOUSLY ENDANGER YOUR SAFETY. AS SOON AS YOU OPEN THE
HOUSING, SWITCH OFF THE MAIN MAGNETO-THERMAL CIRCUIT
BREAKER (2:1) OF THE MASTER GATE, WHICH IS LOCATED BEHIND
THE LATERAL POLYESTER DOOR (10:1). BE CAREFUL IN HANDLING
ANY INTERNAL ELEMENT WHICH MIGHT BE UNDER POWER OR COULD
BE SET IN MOTION.
WHEN WORKING ON CIRCUITS; IT IS RECOMMENDED:
-NOT TO DISCONNECT WIRES WITHOUT MARKING THEIR
TERMINALS;
-NOT TO REMOVE THE CONNECTOR WITHOUT MARKING ITS
PRECISE POSITION.
ATTENTION
THE APPARATUS THAT YOU HAVE BEEN DELIVERED IS PROGRAMMED
SO THAT THE RISK IS MINIMIZED FOR USERS. TO INCREASE CONTROL
AND THEREFORE REDUCE FRAUD, YOU CAN SPEED UP THE CLOSING
OF THE OBSTACLES. IN THIS CASE, YOU MAY HAVE TO PROHIBIT
ACCESS TO UNACCOMPANIED CHILDREN AND TO ANIMALS.

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2. GENERAL
2.1. General view
1:1 Lateral polyester doors (hinged)
1:2 Safety photocell
1:5 Fixed obstacle
1:6 Mobile obstacles
1:7 Ticket reader (option)
1:8 Detection photocells (behind smoked plexiglass strip)
Legend:
1:3 Lateral extension doors (removable)
1:4 Hoods
1:9 Orientation pictogram (option) All intermediate type PNG elements
PNG380
PNG382
PNG381
1:1
1:3
1:3
1:4
1:4
1:4
1:5
1:6
1:6
1:7
1:8
1:9
1:2
1:1 1:3
1:8
Note: Conventionally and as a general rule, the user will be considered in direction "A" when the gate is at his
right side, in direction "B" when the gate is at his left side. Direction A is typically the entry direction into
the paid area, while direction B is the exit.

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2.2. Switching off the equipment
2:1 Main magneto-thermal circuit breaker
2:2 Fuse
2:5 Hood-protected variable speed controller
Legend:
2:3 Fuse terminals
2:4 Variable speed controller circuit breaker
Variable speed controller board PLC (TSX3721) & power supply board
2:6 PLC
2:7 Configuration/operation DIP switches
2:8 RESET push button
2:9 Programming console plug
2:1
2:4
2:3
2:2
2:5
2:6
2:7
2:8
2:9
2:10 DIAG button
2:10
•As soon as you open the housing, switch off the main magneto-thermal circuit breaker (2:1), located
behind the lateral polyester door (10:1). Always switch off the master mechanical group power supply,
since the slave mechanical group is powered by the adjacent gate.
2.3. General conditions of use
•Your automatic gate type “PNG380/381/382” has been designed to operate in any kind of climatic
environment, from -20°C to +60°C, with up to 95% of relative humidity.

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2.4. Sectional views
3:1 Mobile obstacle
Legend:
Right type PNG382 (model shown: w/o fixed obstacle)
3:2 Balance spring
3:13:1
3:2 3:2
3:3 Driving shafts & pillow blocks
3:4 Motor
3:5 Driving rods
3:6 Detection photocells
3:7 Hinged hoods
3:8 Frame
3:3
3:3
3:3
3:3
3:4 3:4
3:5
3:5
3:5
3:5
3:6 3:6
3:7
3:7
3:8
3:8
3:9
3:9 Earth bolt
2.5. Common abbreviations
•The most common abbrevations used in this manual are as follows:
♦Alr : Alarm
♦BT : Time base
♦CR : Red cross
♦CS : Safety photocell
♦FCF : Closing limit switch
♦FCO : Opening limit switch
♦FL : Green arrow
♦I/O : Inputs/Outputs
♦J : Jumper
♦LC : Card reader
♦LED : Light-Emitting Diode
♦NC : Normally closed (ditto)
♦NO : Normally open (ditto)
♦Picto : Pictogram
♦PLC : Programmable Logic Controller
♦PNG : Unattended passage (see paragraph [2.8. Sample configuration])
♦VF : Variable speed controller
♦VSC : Variable Speed Controller
♦X : Connector (in electrical diagrams)

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2.6. In case of power failure
•Except type PNG380, the equipment includes an emergency power backup that activates the motor of each
mechanical group as soon as the electrical power supply is off (power failure), thus allowing all the obstacles
of the battery to open automatically. This system is called the “anti-panic opening device”.
2.7. Mechanical assembly
4:1 Geared motor
4:2 Driving crankshaft
4:5 Obstacle plinth
4:6 Balance spring
4:7 Limit switches
4:8 Safety shutter
Legend:
4:3 Driving rods
4:4 Driving shafts with pillow blocks
4:1
4:9
4:3
4:3 4:9
4:4
4:4
4:5
4:6
4:7
4:8
Fig. 4a : passage-way closed
Fig. 4b : passage-way free
4:9 Rubber bumpers
4:2
Note: Each obstacle is actuated by its own associated mechanical group. An intermediate element hence
includes two mechanical groups, and an outer element (left or right) includes one.

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2.8. Sample configuration
•The sample configuration below shows a four passage-way bidirectional PNG382/NC battery (reversible).
The structure comprises two outer elements (1 and 5), and three intermediate elements (2, 3, and 4).
Element 1 is of the left type, and element 5 of the right type.
•"PNG" stands for "Unattended Passage" in French. This security gate has indeed been developed to control
pedestrians' flow at unmanned access points. A remote control desk is, however, available as an option.
•"NC" (Normally Closed) means that when switched on, ready to operate, the obstacles are always closed
and open only when the passage is authorised. The system can alternatively be configured to operate
Normally Open ("NO"), i.e., the obstacles are always open and close only in case of fraud attempt.
12 34 5
SITUATION 2
SITUATION 1
12 34 5
Situation 1: Bidirectional access controlled by PNG forming four lanes in a Normally Closed configuration.
All obstacles are locked in the closed position, passage is not allowed.
Situation 2: The obstacles all retract during a power failure and free passage is possible in both directions,
thanks to the integrated anti-panic opening device. All obstacles are in the open position.

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2.9. General dimensions and installation plans (with cabling)
B
500
1900
605
2005
230 230230605
AA
500
B
Left gate Intermediate gate Right gate
775
500335 335 335500
137.5 60
60
77560
1300
250250 800
650 650
80
1000
Plan No. CH3519
PNG380 w/o fixed obstacle
•Work not supplied:
ÖSeparate power supply to each right and intermediate gate: 230V≈+ earth in 3G2.5 (2 x 2.5 + earth).
Ö2.5 earth connection between left gate and intermediate gate.
ÖConnection between each adjacent gate in 12 pairs dia. 0.6 type TPVF.
ÖRemote control between control desk, right gate and intermediate gate in 12 pairs dia. 0.6 type TPVF.
WARNING: In all cases, ensure that cables have a minimum of 3 metres from the finished ground level.
Prepare a wire puller between each adjacent gate.
•Supplied by Automatic Systems:
ÖConnection between each adjacent gate in 4G1.5 type LIYCY (motor power supply). (Standard: 3m long)