Automatic Systems TRS 372 Owner's manual

NAM-TRS372-MT-EN-C
TRS 372
TECHNICAL MANUAL

NAM-TRS372-MT-EN-C p2/38
The information in this document is the property of Automatic Systems and is confidential. The consignee withholds from using it for anything other than the use of the products or the execution of the
project to which they belong and withholds from communicating it to third parties without prior written agreement from Automatic Systems. Document subject to change without prior notice.
Document revisions
Revision
n°
Date
Written
by
Checked
by
Nature
A
2011-OCT-25
SSA
First edition.
B
2013-FEV-12
JPS
Change electrical diagram (CH6).
C
2015-03-10
JPNF
SSA
Figure corrections page 11-13-14

NAM-TRS372-MT-EN-C p3/38
The information in this document is the property of Automatic Systems and is confidential. The consignee withholds from using it for anything other than the use of the products or the execution of the
project to which they belong and withholds from communicating it to third parties without prior written agreement from Automatic Systems. Document subject to change without prior notice.
Table of contents
1. SAFETY WARNINGS 4
2. INSTALLATION 5
2.1. Equipment storage before installation 5
2.2. List of tools required 5
2.3. Installation on finished ground surface (with template) 6
2.4. Installation with fixing frame (option) 8
2.5. Turnstile assembly 10
2.5.1. Fixed panel assembly 10
2.5.2. Central upright assembly 11
2.5.3. Plugs installation 12
2.5.4. Fixing the turnstile to the ground 13
2.5.5. Upper box section assembly 13
2.5.6. Canopy assembly (option) 15
2.5.7. Mobile comb assembly 16
2.5.8. Heel guard assembly (option) 17
2.6. Electrical connections 17
3. DESCRIPTION 18
3.1. Technical specifications 18
3.2. Operating modes 18
3.2.1. Mode descriptions 18
3.2.2. Power failure 18
3.3. Location of the components 19
3.4. Fixed panel 20
3.5. Mobile combs 20
3.6. Fixed combs 21
3.7. Upper box 22
3.8. Heating resistance (option) 23
3.9. Mechanical assembly 24
3.9.1. Modes 3 and 5 - Operating principle 25
3.9.2. Mode 4 –Operating principle 25
3.10. Pictograms 26
3.10.1. Orientation pictograms 26
3.10.2. Function pictograms 26
3.11. Control board 27
4. MAINTENANCE 34
5. TROUBLESHOOTING 35
6. ELECTRICAL DIAGRAMS 36
6.1. Control board terminal block assignment 37

NAM-TRS372-MT-EN-C p4/38
The information in this document is the property of Automatic Systems and is confidential. The consignee withholds from using it for anything other than the use of the products or the execution of the
project to which they belong and withholds from communicating it to third parties without prior written agreement from Automatic Systems. Document subject to change without prior notice.
1. SAFETY WARNINGS
This manual must be made available to everyone working on the equipment: installer, maintenance
operator, end user…
This equipment is solely intended to control pedestrian access. Operating it for any other purpose entails
risks for the user and may jeopardize the integrity of the equipment. Automatic Systems’ responsibility
may not be invoked for damages resulting from inappropriate use of the equipment.
Specifically, the turnstile is not intended for:
- People with reduced mobility.
- Unaccompanied children.
- Managing a continuous flow of more than twenty (20) people per minute.
This equipment must not be installed in an explosive area.
Do not add accessories that are not original equipment or that have not been approved by the
manufacturer (contact between different metals may cause galvanic corrosion that can accelerate the
deterioration of the equipment).
The contractor must respect all local standards and regulations when installing the equipment.
All operations performed on the equipment must be undertaken by qualified personnel. All operations that
are not authorized or that are carried out on this product by an unqualified technician shall automatically
invalidate the manufacturer’s warranty.
Access to the mechanism must be limited to personnel informed of the electrical and mechanical risks
incurred by negligent handling. The access door to mechanism must be locked after every operation
performed.
Be certain to switch off the electrical power supply on the circuit breaker (ch. 2.6. ) when opening the
housing.
The equipment is configured in a "minimal risk" mode for its users. All modifications of the parameters
must be undertaken by experienced and qualified personnel and in no way can be deemed the
responsibility of Automatic Systems.

NAM-TRS372-MT-EN-C p5/38
The information in this document is the property of Automatic Systems and is confidential. The consignee withholds from using it for anything other than the use of the products or the execution of the
project to which they belong and withholds from communicating it to third parties without prior written agreement from Automatic Systems. Document subject to change without prior notice.
2. INSTALLATION
2.1. Equipment storage before installation
Prior to installation, be careful to avoid all physical impacts to the equipment. Keep it in its original packaging
and store it in a dry location. Make sure it is protected from dust, heat and harsh weather.
Extreme temperatures of storage: -30 to +80°C [-22 to 176°F].
2.2. List of tools required
Wrench set.
Ratchet set.
500 g hammer.
Percussion drill + drill bit Ø15mm x 100mm (if fixed to the ground with template).
Spirit level.
Forklift.

NAM-TRS372-MT-EN-C p6/38
The information in this document is the property of Automatic Systems and is confidential. The consignee withholds from using it for anything other than the use of the products or the execution of the
project to which they belong and withholds from communicating it to third parties without prior written agreement from Automatic Systems. Document subject to change without prior notice.
2.3. Installation on finished ground surface (with template)

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The information in this document is the property of Automatic Systems and is confidential. The consignee withholds from using it for anything other than the use of the products or the execution of the
project to which they belong and withholds from communicating it to third parties without prior written agreement from Automatic Systems. Document subject to change without prior notice.
1. Conduit installation for the passage of cables and remote control devices (as seen in implementation
drawings) should be planned in advance.
Remember that the cable ends must extend 4m [13ft] above ground level, as electrical connections are
done in the upper section of the full-height turnstile.
2. Ensure that the surface on which the full-height turnstile is to be installed is perfectly flat (without any
irregularities) and made of concrete or other non-flammable material.
3. Following the instructions presented in the Installation Drawing, use your drilling template to mark the
location of the various drilling holes.
4. If you chose to use the anchoring bolts provided by Automatic Systems, bore holes that have a diameter
of 15 mm and are 85 mm deep into the surface.
Caution: Although the anchoring bolts provided by Automatic Systems are compatible with most
configurations, the complete fixing process must be adapted to the environment and nature of the ground
on which the full-height turnstile is to be installed. All civil work must be approved and validated by a
knowledgeable engineer..
The equipment must be fixed to the ground prior to being used!
Automatic Systems cannot be held responsible for accidents or damages resulting from a faulty anchoring
installation.
5. Put the anchoring bolts (21) in place. Pre-tighten the nuts so as to fix the
expanding anchoring bolt into the ground. Proceed then to remove the nuts
previously tightened in order to be able to install the fixing brackets later on.
21

NAM-TRS372-MT-EN-C p8/38
The information in this document is the property of Automatic Systems and is confidential. The consignee withholds from using it for anything other than the use of the products or the execution of the
project to which they belong and withholds from communicating it to third parties without prior written agreement from Automatic Systems. Document subject to change without prior notice.
2.4. Installation with fixing frame (option)

NAM-TRS372-MT-EN-C p9/38
The information in this document is the property of Automatic Systems and is confidential. The consignee withholds from using it for anything other than the use of the products or the execution of the
project to which they belong and withholds from communicating it to third parties without prior written agreement from Automatic Systems. Document subject to change without prior notice.
Following the instructions presented in the implementation drawing:
1. Conduit installation for the passage of cables and remote control devices should be planned in
advance. Remember that the cable ends must extend 3m [10ft] above ground level, as electrical
connections are done in the upper section of the full-height turnstile.
2. Dig a hole in the ground for the installation of the concrete slab.
3. Using the hardware provided, assemble the various parts of the fixing frame.
4. Verify the interaxial spacing between the different crossbars of the fixing frame.
5. Place the fixing frame in the hole you have just dug:
- Ensuring that you follow the direction of passage.
- Making sure that you run the conduits for the cables and remote control devices through the
uprights to be installed.
- Verifying that the fixing brackets are buried in the ground as indicated in the implementation
drawing (the painted part of the brackets must be left unburied).
6. Pour standard concrete in the hole, making sure to smooth it out.
7. Leave to dry for about one week.

NAM-TRS372-MT-EN-C p10/38
The information in this document is the property of Automatic Systems and is confidential. The consignee withholds from using it for anything other than the use of the products or the execution of the
project to which they belong and withholds from communicating it to third parties without prior written agreement from Automatic Systems. Document subject to change without prior notice.
2.5. Turnstile assembly
2.5.1. Fixed panel assembly
Proceed to assemble uprights K and L of left (3) and right (2) curved parts.
Repeat this assembly process with the 2 curved parts remaining.
K
L
3
2
2. Right curved part
3. Left curved part
4. Flat washer DIN 125 M12.
7. Plug (ext Ø 30 .9 mm)
10. Nut DIN 985 M12.
11. Screw DIN 912 M12x30.

NAM-TRS372-MT-EN-C p11/38
The information in this document is the property of Automatic Systems and is confidential. The consignee withholds from using it for anything other than the use of the products or the execution of the
project to which they belong and withholds from communicating it to third parties without prior written agreement from Automatic Systems. Document subject to change without prior notice.
2.5.2. Central upright assembly
Unscrew the covers (T) protecting the central uprights (40) and remove them.
Using the bolts (43) and washers (44) provided, fix the arms (45) to the central uprights (40).
Attach the fixed combs (12) to the central uprights (40) by means of the bolts, washers and nuts (6),
(4), (14), (15) supplied.
Note: In order not to knock against one another, the 2 mobile combs have to be staggered. (cf.
ch.2.5.7. ). Thus, the 2 fixed combs must also be slightly out of line. To that end, one of the 2 fixed
combs must be attached through the upper holes (U), and the second one through the lower holes (V).
Remember to run the electric cables (ch. 2.5.4. ) through the central uprights before you screw the covers
(T) back.
4. Flat washer DIN 125 M12.
6. ½ round head M12x30.
12. Fixed comb
14. Grower washer DIN 127 M12.
15. Nut DIN 934 M12
40. Central upright
43. Screw DIN 933 M6 x 20
44. Tooth lock washer DIN 6798 M6
45. Central upright arm
43
44
6
4
14
15
T
45
40
12
U
V
U
V
U
V
U
V

NAM-TRS372-MT-EN-C p12/38
The information in this document is the property of Automatic Systems and is confidential. The consignee withholds from using it for anything other than the use of the products or the execution of the
project to which they belong and withholds from communicating it to third parties without prior written agreement from Automatic Systems. Document subject to change without prior notice.
2.5.3. Plugs installation
Install the upright protectors (16) on the lower ends of the 10 uprights holding the fixed panel.
Remember to also put protectors on the upper parts of the 4 topmost uprights.
Repeat the aforementioned operation with the 2 central upright protectors (41).
Close the upper parts of the remaining uprights by means of the plugs provided (8) and (9).
Once the whole structure is firmly fixed to the ground, (cf. next chapter), proceed to block out the
lateral openings with the plugs (7) and (13).
Note: The tips of the fixed panel vertical tubes must stay open.
16
16
8
9
7
7
13
7
41
No plug on
vertical tubes’
tips.
7. Plug (ext Ø 30.9)
8. Square plug
9. Rectangular plug
16. Upright protector
13. Plug
41. Central upright protector

NAM-TRS372-MT-EN-C p13/38
The information in this document is the property of Automatic Systems and is confidential. The consignee withholds from using it for anything other than the use of the products or the execution of the
project to which they belong and withholds from communicating it to third parties without prior written agreement from Automatic Systems. Document subject to change without prior notice.
2.5.4. Fixing the turnstile to the ground
Fix the brackets (19), (20) and (42) to the anchoring bolts (21) (cf. implementation drawing, ch. 2.3. ).
Note: The fixing brackets are already part of the fixing frame; it is therefore unnecessary to install
additional ones if this option is chosen.
Run the electric cables through the central uprights (R) and (S). The, proceed to close the uprights and
fix them as shown in fig. C: start by inserting the bolts (6) and washers (4) through the central upright, in
the fixing clamp (5). Place the upright on the double fixing bracket (42) and tighten the bolts.
Note: In order to prevent corrosion, ensure that the uprights do not come in direct contact with the
concrete.
Fix the end uprights (M) and (N) as indicated in fig. A.
Fix the central uprights (K) and (L) as indicated in fig. B.
K
L
M
N
R
S
4. Flat washer DIN 125 M12.
5. Ground fixing clamp.
6. ½ round head screw M12x30.
7. Plug (ext Ø 30 .9 mm).
10. Nut DIN 985 M12.
11. Screw DIN 912 M12x30.
13. Round plug.
14. Grower washer DIN 127 M12.
19. Fixing bracket.
20. Fixing bracket.
21. Anchoring bolt B15/30.
42. Double fixing bracket.
Fig. C
4
6
5
42
21
Fig. A
7
5
21
19
4
6
6
13
Fig. B
7
11
4
21
20
4
10
7

NAM-TRS372-MT-EN-C p14/38
The information in this document is the property of Automatic Systems and is confidential. The consignee withholds from using it for anything other than the use of the products or the execution of the
project to which they belong and withholds from communicating it to third parties without prior written agreement from Automatic Systems. Document subject to change without prior notice.
2.5.5. Upper box section assembly
Note: The upper box section is of significant weight and must be handled by at least two (2) people.
Attach the upper box section to uprights (P) and (Q) of the curved parts (fig. D) of the turnstile.
Fix the central uprights to the upper box section (fig. E). Make sure to run the electric cables through
the upper housing.
Install the roof on the upper box (fig. F).
4. Flat washer DIN 125 M12.
11. Screw DIN 912 M12x30.
14. Grower washer DIN 127 M12.
29. Nut DIN 985 M6.
30. Flat washer DIN 9021 M6.
43. Screw DIN 933 M6 x 20
44. Tooth lock washer DIN 6798 M6
Fig. D
43
44
30
Fig. E
Fig. F
30
29
4 x
11
14
4
P
11
14
4
Q

NAM-TRS372-MT-EN-C p15/38
The information in this document is the property of Automatic Systems and is confidential. The consignee withholds from using it for anything other than the use of the products or the execution of the
project to which they belong and withholds from communicating it to third parties without prior written agreement from Automatic Systems. Document subject to change without prior notice.
2.5.6. Canopy assembly (option)
Step 1: Drill five (5) 8mm [5/16’’] holes (marked X), on both sides of the upper box.
Step 2:
Solution 1:
- Before you proceed to fix the canopy to the housing,
put a line of silicon on the face that comes in contact
with the upper box.
- Using the hardware provided, attach each canopy to
the upper section.
Solution 2:
- Using the hardware provided, attach each canopy to
the upper section.
- Put a line of silicon at the junction where the canopy
and upper box meet.
Line of silicon at junction
(A) STAINLESS STEEL NUT A4 DIN934 M6
(B) STAINLESS STEEL FLAT WASHER DIN125 M6
(C) STAINLESS STEEL TOOTH LOCK WASHER
DIN6798 M6 JZ
(D) STAINLESS STEEL HEXAGON 1/2 ROUND HEAD
BOLT M6x16
A
B
C
D
14 x
28 x
14 x
14 x
B
Line of silicon on contact
face
655mm [25.79in]
655mm [25.79in]
450mm [17.71in]
450mm [17.71in]
55mm [2.16in]
58mm
[2.28in]
171,5
[6.75in]
58
55mm [2.16in]
58mm [2.28in]
X
X
X
X
X

NAM-TRS372-MT-EN-C p16/38
The information in this document is the property of Automatic Systems and is confidential. The consignee withholds from using it for anything other than the use of the products or the execution of the
project to which they belong and withholds from communicating it to third parties without prior written agreement from Automatic Systems. Document subject to change without prior notice.
2.5.7. Mobile comb assembly
Start with the passageway which has the fixed comb closest to the ground (cf. ch.
2.5.2. ). Position the mobile combs so as to have to lowest bar as close to the
ground as possible (30 mm [1.18in] ) (fig. J).
Direct the mobile combs of the second passageway so as to have the lowest bar
as far from the ground as possible (106,5 mm [4.19in]) (fig. K).
Adjust the mobile combs on the upper and lower flanges so as to close the
passageway (cf. implementation drawing & fig. L) and assemble (fig. M).
Fig. J
Fig. K
Fig. L
Upper flange assembly on
the mechanism
Cover with Loctite glue
before tightening
Mobile comb
Mobile comb
3-arm lower flange assembly
For installation on finished
ground surface only.
For installation with fixing frame
(option), use the axle (already
assembled on the fixing frame).
cover with Loctite glue
before tightening
Fig. M
Screw DIN 933 M12x30.
Flat washer DIN 125 M12
Tooth lock washer DIN 798 M12
Screw DIN 933 M12x25.
Flat washer DIN 125 M12
Tooth lock washer DIN 798 M12
Cap nut A4 DIN 1587 M10
Anchoring bolt B15/30
Lower axle
Flat washer M10

NAM-TRS372-MT-EN-C p17/38
The information in this document is the property of Automatic Systems and is confidential. The consignee withholds from using it for anything other than the use of the products or the execution of the
project to which they belong and withholds from communicating it to third parties without prior written agreement from Automatic Systems. Document subject to change without prior notice.
2.5.8. Heel guard assembly (option)
1. For each mobile comb, remove the plug (G) from the tube that is closest to the ground.
2. Slide the heel guard (E) onto the tube.
3. Close by means of provided plug (F) (larger): article EMB-E-0010418.
2.6. Electrical connections
Power supply and command cables are provided by the user and are described in the implementation
drawing.
If the command cables are different from the ones recommended, they must be separated from the power
supply cables in order to avoid interference. Thus, they must run through different uprights.
1. Connect the power supply to the breaker as shown.
Protect the upstream line with a 16-A breaker.
2. Connect the options (card readers, etc.) according to the electrical diagrams.
3. Engage the circuit breaker.
4. Set the control board according to the added options ("OPTIONS" group).
5. Send a passage command and verify that the turnstile is working properly: unlocking, rotation of the obstacle,
locking.
120 V
Ground
Neutral
E
G
F

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The information in this document is the property of Automatic Systems and is confidential. The consignee withholds from using it for anything other than the use of the products or the execution of the
project to which they belong and withholds from communicating it to third parties without prior written agreement from Automatic Systems. Document subject to change without prior notice.
3. DESCRIPTION
3.1. Technical specifications
Double gate rotating turnstile.
For each passageway: rotating obstacle with 3 combs positioned at 120° from one another.
Net weight: 618 kg (including 2 x 90 kg for the upper box sections).
Power supply per lane (only for a turnstile equipped with a control board): single phase 120 VAC-60 Hz
–Nominal power consumption: 70 W.
AS1300 control board circuits: 24V DC
Operating temperature: from -10 to +50°C [14°F to 122°F].
Max. relative humidity : 95%, no condensation.
Mechanical locking of obstacle withstands a 1500 Nm torque.
Flow: 15 to 20 passages per minute per lane, depending on the reaction time of the reader.
Obstacle goes back to its initial position in less than 1.5 seconds
MCBF (mean cycles between failures), respecting the recommended maintenance: 1.000.000.
MTTR (average repair time): 20 minutes.
Surface treatment:
- Galvanized internal mechanical parts.
- Galvanized rotating obstacle, fixed comb and walls + 2 coats of pale grey paint RAL7038
(except for galvanized-finishing models).
- Upper box section treated by electrophoresis + 2 coats of pale grey paint RAL7038.
3.2. Operating modes
3.2.1. Mode descriptions
For each direction of passage, the different configurations are as follows:
1. Free access (obstacle turns freely).
2. Permanently locked (obstacle blocked mechanically).
3. Locked, but unlocked in case of power failure.
4. Electrically controlled (free, locked, passage subject to authorization) and locked mechanically in
case of power failure.
5. Electrically controlled (free, locked, passage subject to authorization) and unlocked in case of
power failure.
A A5-B3 passageway is thus configured to operate in mode 5 for direction A (entry) and in mode 3 for
direction B (exit).
Only turnstiles configured in mode 3, 4 or 5 (for at least one direction of passage) are equipped with a
control board.
3.2.2. Power failure
The key for mechanical unlocking (option) allows for the manual
unlocking of the turnstile when the turnstile is configured to be locked
during power failure. This feature can be applied in 1 or both passage
way directions according to the selected option.

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The information in this document is the property of Automatic Systems and is confidential. The consignee withholds from using it for anything other than the use of the products or the execution of the
project to which they belong and withholds from communicating it to third parties without prior written agreement from Automatic Systems. Document subject to change without prior notice.
3.3. Location of the components
LED passageway lighting
Orientation pictograms
Roof
Upper box section,
including:
- 2 control boards
- 2 circuit breakers
- 2 mechanical assemblies
- 1 nameplate
Fixed panel
Fixing frame
(option)
Fixed combs
Mobile combs
Central upright

NAM-TRS372-MT-EN-C p20/38
The information in this document is the property of Automatic Systems and is confidential. The consignee withholds from using it for anything other than the use of the products or the execution of the
project to which they belong and withholds from communicating it to third parties without prior written agreement from Automatic Systems. Document subject to change without prior notice.
3.4. Fixed panel
Fixed modular panel made of painted steel, with curved
parts circumscribing the passageway.
Central uprights are used to run the various electric
cables.
The panel is bolted to the ground or to the fixing frame.
3.5. Mobile combs
The rotating obstacle consists of 2 x 3
mobile combs positioned at 120° from one
another.
The tubes that are closest to the ground
may be equipped with heel guards
(optional) that prevent users from getting
their feet caught between the lowest tube
and the ground.
Heel guard (option)