Autonics ABL Series User manual

ABL Series
A-44
-|Transparent setting guide|-
Relay Terminal Block (screwless type)
[Common Feature]
●Selectable between independent and load common output with jumper bar
●High tensile force and easy wiring with one-touch screwless type crimp terminal
●Convenient operating status check with operation indicator (blue LED)
[1-point]
●Rated load voltage: 3A
●Selectable between independent and power ommon input with jumper bar
●DIN Rail mounting
●Relay: [Fujitsu] NYP24W-K / [Panasonic] APAN3124
[4-point]
●Rated load voltage: 5A
● Selectable between NPN (+ COM) and PNP (- COM) input with jumper bar
●Relay protection with the cover
●Easy relay replacement with relay ejector or removal lever
●DIN Rail or screw mounting
●Relay: [Fujitsu] NYP24W-K / [Panasonic] APAN3124, PQ1a-24V /
[Omron] G6B-1174P-FD-US
[16-point]
●Rated load voltage: 3A
●Relay protection with the cover
●Easy relay replacement with relay ejector
●DIN Rail or screw mounting
●Relay: [Omron] G6B-1174P-FD-US
Features
Crimp Terminal Specications
(unit: mm)
A B C Applicable wire
End Sleeve (ferrule terminal)
crimp terminal 10 to 12.0 ≤ 2.0 ≤ 4.1 AWG22-16 (0.30 to 1.25mm2)
(60℃only)
A
CB
▣Ordering Information
Terminal block
Item
AB 04 PQL L U N
NNot installed
YInstalled
UUniversal
NNPN
PPNP
TN
TAKAMISAWA(Fujitsu) NYP
PA
MATSUSHITA(Panasonic) PA
PQ
MATSUSHITA (Panasonic) PQ
R6
OMRON G6B
01 1
04 4
16 16
LScrewless
HHirose connector
LScrewless
AB Relay terminal block
Controller
No. of relay points
Relay type
Input logic
Varistor installation
Please read “Safety considerations” in instruction
manual before using.

Relay Terminal Blocks
A-45
ABS Series
ABL Series
ASL Series
Power Relay
SSR
I/O Terminal Blocks
Interface
Terminal Blocks
Common
Terminal Blocks
Sensor Connector
Terminal Blocks
Relay
Terminal Blocks
I/O Cables
Connector Type
Cables
Open Type
Cables
Others
-|Transparent setting guide|-
Specications
Model ABL-L04PQ-UN ABL-L04PQ-UY※1ABL-L04R6-UN ABL-L04R6-UY※1
Power supply 24VDCᜡ±10%
Rated load voltage&current※2250VACᜠ50/60Hz 5A, 30VDCᜡ5A
Current consumption※3≤ 20mA
Output type 1a contact relay output
Applied relay PQ1a-24V [MATSUSHITA (Panasonic)] G6B-1174P-FD-US [OMRON]
No. of relay points 4-point
Terminal type Screwless
Terminal pitch 10.2mm
Indicator Operation indicator: blue LED
Applied
cable
Solid wire Ø0.6 to Ø1.25mm (60℃only)
Stranded wire※4AWG22-16 (0.3 to 1.25mm2) (60℃only)
Stripped wire length 8 to 10mm
Insulation resistance ≥ 1,000MΩ (at 500VDC megger)
Insulation
resistance
between
coil-contacts 4,000VAC 50/60Hz for 1 minute 3,000VAC 50/60Hz for 1 minute
Between
same contacts※51,000VAC 50/60Hz for 1 minute 1,000VAC 50/60Hz for 1 minute
Vibration Mechanical 1.5mm amplitude at frequency of 10 to 55Hz (for 1 min) in each X, Y, Z direction for 2 hours
Malfunction 1.5mm amplitude at frequency of 10 to 55Hz (for 1 min) in each X, Y, Z direction for 10 minutes
Shock Mechanical 1,000m/s2 (approx. 100G) in each X, Y, Z direction for 3 times
Malfunction 100m/s2 (approx. 10G) in each X, Y, Z direction for 3 times
Environ-
ment
Ambient temp. -15 to 55℃, storage: -25 to 65℃
Ambient humi. 35 to 85%RH, storage: 35 to 85%RH
Material Terminal block: polyamide 66, conducting plate: brass, case&base: modied polyphenylene oxide
Accessory Jumper bar: 1
Protection structure IP20 (IEC standard)
Approval
Weight※6Approx. 148g (approx. 92g) Approx. 150g (approx. 94g) Approx. 143g (approx. 87g) Approx. 144g (approx. 88g)
Rated load current 3A
Rated load current 5A
※1: This is for load protection and it is recommend to use at the inductive load.
※2: Relay load capacity for resistive load.
Please connect to a load using the same power supply. Connecting to a load from a different power supply may cause safety issues.
※3: The current consumption including LED current by one relay.
※4: When using stranded wire, use End Sleeve (ferrule terminal) crimp terminals.
※5: In case of ABL-L04 - Y (varistor installed type), this is 300VAC.
※6: The weight includes packaging. The weight in parenthesis is for unit only.
※Environment resistance is rated at no freezing or condensation.
Model
ABL-L01PA-NN
ABL-L01PA-NY※1
ABL-L01PA-PN
ABL-L01PA-PY※1
ABL-L01TN-NN
ABL-L01TN-NY※1
ABL-L01TN-PN
ABL-L01TN-PY※1
ABL-L04PA-UN
ABL-L04PA-UY
ABL-L04TN-UN
ABL-L04TN-UY
ABL-H16R6-NN
ABL-H16R6-PN
Power supply 24VDCᜡ±10%
Rated load voltage&current※2250VACᜠ50/60Hz 3A, 30VDCᜡ3A
Current consumption※3≤8mA ≤20mA
Output type 1a contact relay output
Applied relay APAN3124
[MATSUSHITA(Panasonic)]
NYP24W-K
[TAKAMISAWA(Fujitsu)]
APAN3124
[MATSUSHITA(Panasonic)]
NYP24W-K
[TAKAMISAWA(Fujitsu)]
G6B-1174P-FD-US
[OMRON]
No. of relay points 1-point 4-point 16-point
Terminal type Screwless
Terminal pitch 9.0mm (arranging over 2 units) 5.0mm ≥7.8mm
Indicator Operation indicator: blue LED Operation indicator: blue LED
Power indicator: red LED,
operation indicator: blue LED
Applied
cable
Solid wire Ø0.6~Ø1.25mm (60℃only)
Stranded wire※4AWG22-16 (0.3~1.25mm2) (60℃only)
Stripped wire length 8 to 10mm
Insulation resistance ≥ 1,000MΩ (at 500VDC megger)
Dielectric
strength
Between
coil-contact 3,000VAC 50/60Hz for 1 minute
Between
same contacts
1,000VAC 50/60Hz for
1 minute
750VAC 50/60Hz for 1
minute
1,000VAC 50/60Hz for
1 minute
750VAC 50/60Hz for 1
minute
1,000VAC 50/60Hz for
1 minute
Vibration Mechanical 1.5mm amplitude at frequency of 10 to 55Hz (for 1 min) in each X, Y, Z direction for 2 hours
Malfunction 1.5mm amplitude at frequency of 10 to 55Hz (for 1 min) in each X, Y, Z direction for 10 minutes
Shock Mechanical 1000m/s2(approx. 100G) in each X, Y, Z direction for 3 times
Malfunction 100m/s2(approx. 10G) in each X, Y, Z direction for 3 times
Environ-
ment
Ambient temp. -15 to 55℃, storage: -25 to 65℃
Ambient humi. 35 to 85%RH, storage: 35 to 85%RH
Material
Terminal block: polyamide 66, conducting plate: brass,
case&base: poly phenylene sulde
Terminal block: polyamide 66, conducting plate: brass,
case&base: poly phenylene sulde
Terminal block, cover:
polycarbonate /
CASE&BASE: modied
polyphenylene oxide
Accessory
- Jumper bar: 1 Jumper bar: 2
Protection structure IP20 (IEC standard)
Approval
Weight※6Approx. 138g
(approx. 21g)
Approx. 135g
(approx. 21g)
Approx. 125g
(approx. 72g)
Approx. 128g
(approx. 75g)
Approx. 446g
(approx. 348g)

ABL Series
A-46
-|Transparent setting guide|-
(unit: mm)
43
10.2
2-Ø5
98
107
37
35.2
89
92.5
● Jumper bar (model: JB-10.2-04L)
※For the desired application (power/load common),
jumper bar is sold separately.
36.2
10.2
30.6
3.6
6
12.5
4-3.9 0.5
2.3
5.1
Rated load current 3A
ABL-L01TN/PA-
● Jumper bar (model: JB-9.0-04L)
※For the desired application (power/load common),
jumper bar is sold separately.
4
31
9
27
4-2.2 0.5
1.2
6
12.5
2
ABL-L04TN/PA-
● Jumper bar (model: JB-6.0-04L)
※For the desired application (power/load common),
jumper bar is sold separately.
35.2
44.3
89
92.1
Relay pitch
: 6.2
2-Ø5
98
107
27
5
21
6
18
1.2
6
12.5
4-2.2
4
0.5
2
Dimensions
ABL-L04PQ/R6-
Rated load current 5A
9
87
89.8
38.5
39

Relay Terminal Blocks
A-47
ABS Series
ABL Series
ASL Series
Power Relay
SSR
I/O Terminal Blocks
Interface
Terminal Blocks
Common
Terminal Blocks
Sensor Connector
Terminal Blocks
Relay
Terminal Blocks
I/O Cables
Connector Type
Cables
Open Type
Cables
Others
-|Transparent setting guide|-
Connections
Rated load current 5A
ABL-L04PQ(R6)-UN(UY)
※parts are only for ABL-L04 -UY (varistor installed type).
※NPN, PNP, LOAD common are operated by the inserting position of the Jumper bar.
Please refer to the ‘2. Using jumper bars’ of ‘▣Replacing Relay and Using Jumper Bar’.
● Jumper bar (model: JB-10.2-08L)
12.5
477.1
10.2
71.4
ABL-H16R6-NN/PN
98.4
75.4
73.4
35.2
71.55
175
47.8 5
※For the desired application (load common),
jumper bar is sold separately.
NPN common
by jumper bar
LOAD common
by jumper bar
INPUT OUTPUT
9
PNP common
by jumper bar
GND
RY1
5
+24VDC
13
1
GND
10
RY2
6
+24VDC
14
2
11
GND
RY3
7
+24VDC
15
3
12
GND
RY4
8
+24VDC
16
4

ABL Series
A-48
-|Transparent setting guide|-
Connections
Rated load current 3A
ABL-L01PA(TN)-NN(NY)
● ABL-L01PA(TN)-PN(PY)
INPUT
RY1 R1-
R1+
GND
24VDC
OUTPUT
RY1
INPUT
JP2 R1-
R1+
GND
24VDC
OUTPUT
1
1
2
2
3
3
4
4
JP1
JP1
JP2
※parts are only for ABL-L04 -UY (varistor installed type).
※NPN, PNP, LOAD common are operated by the inserting position of the Jumper bar. Please refer to the ‘2. Using jumper bars’
of ‘▣Replacing Relay and Using Jumper Bar’.
ABL-L04PA(TN)-UN(UY)
NPN common
by jumper bar
LOAD common
by jumper bar
INPUT OUTPUT
9
PNP common
by jumper bar
GND
RY1
5
+24VDC
13
1
GND
10
RY2
6
+24VDC
14
2
11
GND
RY3
7
+24VDC
15
3
12
GND
RY4
8
+24VDC
16
4

Relay Terminal Blocks
A-49
ABS Series
ABL Series
ASL Series
Power Relay
SSR
I/O Terminal Blocks
Interface
Terminal Blocks
Common
Terminal Blocks
Sensor Connector
Terminal Blocks
Relay
Terminal Blocks
I/O Cables
Connector Type
Cables
Open Type
Cables
Others
-|Transparent setting guide|-
Connections
②
①
③
Connecting Crimp Terminals
●Connecting
1) Push the end sleeve (ferrule terminal) crimp terminal towards direction ①to complete the
connection.
●Removing
1) Press and hold the catch above the terminal in direction ②with a flat head screwdriver.
2) Pull and remove the end sleeve (ferrule terminal) crimp terminal towards direction ③.
1. Connecting and removing end sleeve (ferrule terminal) crimp terminal at screwless type terminal block
Rated load current 3A
ABL-H16R6-NN
ABL-H16R6-PN
3 4 1 2
RY1
GND1
24VDC1 24VDC2
GND2
N.C1 N.C3 R1- R3- R4- R5- R6- R7- R8- R9- R10- R11- R12- R13- R14- R15- R16-
R2-
R1+ R3+ R4+ R5+ R6+ R7+ R8+ R9+ R10+ R11+ R12+ R13+ R14+ R15+ R16+
R2+
N.C2
N.C4
JP1 JP2 JP3 JP4 JP5 JP6 JP7 JP8 JP9 JP10 JP11 JP12 JP13 JP14 JP15 JP16
RY2 RY3 RY4 RY5 RY6 RY7 RY8 RY9
RY10 RY11 RY12 RY13 RY14 RY15 RY16
20 18 16 14 12 10 19 17 15 13 11 97586
2
13
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
RY1
GND1
24VDC2
24VDC1
GND2 N.C1 N.C3
R1- R3- R4- R5- R6- R7- R8- R9- R10- R11- R12- R13- R14- R15- R16-
R2-
R1+ R3+ R4+ R5+ R6+ R7+ R8+ R9+ R10+ R11+ R12+ R13+ R14+ R15+ R16+
R2+
N.C2
N.C4
JP1 JP2 JP3 JP4 JP5 JP6 JP7 JP8 JP9 JP10 JP11 JP12 JP13 JP14 JP15 JP16
RY2 RY3 RY4 RY5 RY6 RY7 RY8 RY9
RY10 RY11 RY12 RY13 RY14 RY15 RY16
20 18 16 14 12 10 19 17 15 13 11 97586
2
13
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
3 4 1 2

ABL Series
A-50
-|Transparent setting guide|-
Replacing Relay and Using Jumper Bar
1. Replacing relays
1) Remove the protection cover.
2) Push the operation indicator guide in direction to remove the relay.
3) Insert a new relay to the case.
※1: The color of the jumper bar insertion holes indicate the relay types of the model.
(green: MATSUSHITA (Panasonic) PQ, navy blue: OMRON G6B)
※Only insert designated relays for each model.
※Execute above directions only for replacing relays. If not, it may cause relay damage.
ABL-L04PQ/R6-
NPN (+ COM) PNP (- COM) LOAD COMMON
Insert the jumper bar to see NPN mark
below terminals 8, 7, 6, 5.
Insert the jumper bar to see PNP mark
below terminals 8, 7, 6, 5.
Insert the jumper bar above
terminals 12, 11, 10, 9.
Remove the protection cover and use the jumper bars accordingly.
2. Using jumper bars
Rated load current 3A
Rated load current 5A
①Operation
indicator
guide
Relay type
color※1
①
①
1. Using jumper bar
The right gure example is for 4 ABL-L01 - units with jumper bar.
For power common, insert a jumper bar to top. For load common, insert it to bottom.
※ABL-L01 - model is integrated relay. The unit cannot replace only relay.
ABL-L01TN/PA-
1. Replacing relays
1) Pull the protection cover towards direction ①.
2) Insert the ejector as proper side to ②direction and pull it to ③direction to remove.
3) Insert a new relay to the case.
ABL-L04PA/TN-
※1: Two way ejector position for relay replacement
Replacing for TAKAMISAWA (Fujitsu) relay
Replacing for MATSUSHITA (Panasonic) relay
Removal and insert TAKAMISAWA (Fujitsu) relay Removal and insert MATSUSHITA (Panasonic) relay
< Removal > < Insert >
< Removal > < Insert >
①
①
②
③
Ejector※1
POWER COMMON
LOAD COMMON
NPN (+ COM) PNP (- COM) LOAD COMMON
Insert the jumper bar to see NPN mark
below terminals 8, 7, 6, 5.
Insert the jumper bar to see PNP mark
below terminals 8, 7, 6, 5.
Insert the jumper bar above
terminals 12, 11, 10, 9.
Remove the protection cover and use the jumper bars accordingly.
2. Using jumper bars

Relay Terminal Blocks
A-51
ABS Series
ABL Series
ASL Series
Power Relay
SSR
I/O Terminal Blocks
Interface
Terminal Blocks
Common
Terminal Blocks
Sensor Connector
Terminal Blocks
Relay
Terminal Blocks
I/O Cables
Connector Type
Cables
Open Type
Cables
Others
-|Transparent setting guide|-
1) Cut the jumper bar to the user's desired length by cutting
at the V dent (two) using a nipper.
2) Insert the cut jumper bar to the desired jumper bar socket
position.
2. Replacing relays
1) Insert the relay ejector at both ends of the installed relay to direction ①.
2) Pull the relay ejector to direction ②for removing the relay.
1. Using jumper bars
ABL-H16R6-NN/PN
Jumper bar
cutting V groove
Jumper
bar
Jumper socket
part
①②
Installation
1. Mounting and removal at DIN rail
●Mounting
1) Pull the rail lock towards direction ①.
2) Attach the DIN rail connection part onto the DIN rail.
3) Push the unit towards direction ②, then push the rail lock in to lock
toward the unit.
DIN rail
connection
part
Rail lock
DIN rail
①
②
②
①
Rail lock
②
①
2. Mounting with screws (only for ABL-L04 -)
1) The unit can be mounted on panels using the rear rail locks.
2) Pull the rail locks towards directions ①and ②.
3) M4×10mm spring washer screws are recommended for
installation. When using flat washers, use Ø9mm diameter
washers. The tightening torque should be between 1.0 and
1.5N.m.
●Removal
1) Insert a screwdriver into the rail lock hole and push it towards
direction ①.
2) Remove the unit by pulling the unit towards direction ②.
※Each model appearance is di󰀨erent by no. of relay points.

ABL Series
A-52
-|Transparent setting guide|-
Cautions during Use
1. Follow instructions in 'Cautions during Use'. Otherwise, it may cause unexpected accidents.
2. Check the polarity of power or COMMON before connecting PLC or other controllers.
3. Do not touch the unit immediately after the load power is supplied or cut.
It may cause burn by high temperature.
4. 24VDC power supply should be insulated and limited voltage/current or Class 2, SELV power supply device.
5. Wire as short as possible and keep away from high voltage lines or power lines, to prevent surge and inductive noise.
Do not use near the equipment which generates strong magnetic force or high frequency noise (transceiver, etc.).
In case installing the product near the equipment which generates strong surge (motor, welding machine, etc.), use diode or varistor to remove
surge.
6. This unit may be used in the following environments.
① Indoors(in the environment condition rated in 'Specications')
②Altitude max. 2,000m
③Pollution degree 2
④Installation category III

Relay Terminal Blocks
A-53
ABS Series
ABL Series
ASL Series
Power Relay
SSR
I/O Terminal Blocks
Interface
Terminal Blocks
Common
Terminal Blocks
Sensor Connector
Terminal Blocks
Relay
Terminal Blocks
I/O Cables
Connector Type
Cables
Open Type
Cables
Others
-|Transparent setting guide|-