Avenger 160 STREET User manual

Table of Contents
Description
1. Technical Specifications 1
2. Identification Data 3
3. Location of Parts 4
4. Steering cum Ignition lock 5
5. Fuel Tank Cap / Fuel Tap 6
6. Speedometer Details 7
7. Control Switches 9
8. Removal & Fitment of Side Covers 11
9. Battery / Tool kit 12
10. Daily Safety Checks 13
11. How to ride your Bike 14
12. Safe Riding Tips 18
13. Engine Oil 19
14. Battery 22
15. Wheels - Tyre 21
16. Periodic Maintenance Information 22
17. Periodic Maintenance & Lubrication Chart 25
18. Non Use Maintenance 30
Notice:
The description and illustration in this booklet
are not to be taken as binding on the
manufacturers. The essential features of the
type described and illustrated herein remaining
unaltered. Bajaj Auto Limited reserves the right
to carry out at any moment without being
obliged to bring this booklet upto-date & to
do modifications on the vehicle, parts or
accessories as may be convenient and
necessary.
Safety and Warning information :
Caution : This indicates that a potential
hazard that could result in vehicle
damage. Follow the Advice provided
with the caution.
Warning : This indicates that a
potential hazard or injury to you or
other persons & to the vehicle can
happen, if advice provided is not
followed.

Engine : 4 Stroke
Bore x Stroke : 58 mm x 60.7 mm
Engine Displacement : 160.37 cc
Compression Ratio : 9.8 + 0.5 :1
Idling Speed : 1400 + 100
Max. Net Power : 15 PS at 8500 + 250
rpm
Max. Net Torque : 13.5 Nm at 7000 +
250 rpm
Ignition System : DC CDI
Spark Plug : CHAMPION RG4HC
Spark Plug Gap : 0.7 ~ 0.8 mm
Transmission : 5 speed constant mesh
Gear Shifting Pattern : 1 Down 4 Up
Engine Lubrication : Wet sump, forced
Cooling System : Air cooled
Starting Aid : Electric Starter
Brakes
Front Brake : Hydraulic disc brake.
Rear Brake : Mechanical expanding
shoe.
Fuel Tank Capacity
Full : 13 liters
Reserve : 3.8 liters
Dimensions
Length : 2186 mm
Width : 806 mm
Height : 1070 mm
Wheel base : 1480 mm
Ground clearance : 169 mm
Tyre Size
Front : 90/70-17,49P (Tubless)
Rear : 130/90-15,66P (Tubless)
Tyre Pressure
2
Front : 1.5Kg/cm (21PSI)
2
Rear (Solo) : 1.5Kg/cm (21PSI)
2
Rear (with Pillion) : 1.75Kg/cm (25PSI)
Vehicle Kerb Weight : 154 kg.
Gross Vehicle Weight : 284 kg.
1
Technical Specifications

Electrical System : 12 Volts DC
Battery : 12V, 4Ah VRLA
Head Lamp : 12V, 55/60W(Blue Tinge)
Pilot Lamp : LED-DRL
Tail / Stop Lamp : 12V, 21/5W
Turn Signal Lamp : 12V, 10W
Speedometer Lamp : 12V, 4W Bulb
Bajaj Logo : LED
Fuel Gauge Lamp : Analog Moving coil
type
Neutral Indicator Lamp : LED
High Beam Indicator Lamp : LED
Turn Pilot Indicator Lamp : 12V, 1.7W
Low Battery Indicator : LED
Horn : 12V DC
Note :
— All dimensions are under UNLADEN condition.
— Above information is subject to change without
any notice
2
Technical Specifications
• This vehicle complies to BS IV standards.
• DRL is government regulation.
Single Channel ABS unit for Front brake is
fitted on this vehicle.
ABS System Information :
• Always maintain a safe distance between
you and objects ahead. Vehicle speeds
should always be reduced during extreme
road conditions. The braking distance for
motorcycle equipped with an anti-lock
braking system may be longer than for
those without it on rough road conditions.
During these conditions the vehicle should
be driven at reduced speeds.
• When you apply Front brake under
conditions which may lock the wheels, you
feel a corresponding sensation (pulsation)
in Front brake lever. This is normal and it
means your ABS is active.
• Also it is recommended to use both front
& rear brakes simultaneously.
• Always slow down when cornering. The
anti-lock brake system cannot prevent
accidents resulting from excessive speeds.

3
The Frame and Engine serial numbers are used to register the motorcycle. They are the unique
alpha-numeric codes to identify your particular vehicle from others of the same model and type.
Engine Number Location
On LH Side Crankcase Near Gear
Change Lever (Alpha-Numeric - 11 Digits)
Frame Number Location
On Side of Steering Tube
(Alpha-Numeric - 17 Digits)
Identification Data

4
Location of Parts
Front Fork
Fuel Tank Cap
Rear
Shock Absorber
Grab Handle /
Pillion Back Rest.
Digital
Speedometer
Headlamp with DRL
Pillion
Foot Rest
Brake
Pedal
Brake
Disc
Visor
Number plate
Lamp
Sensor
Disc
Front
Sensor
Disc
Rear

Steering Lock :
To Lock the Steering : To lock the steering, turn
the handle bar to the left. Slide open key hole
cover clockwise. Insert key in lock. Turn the key
anti-clockwise & push key in while turning the
handle bar slightly to ‘Right’, & turn the key
clockwise (Original position). Pull the key out.
To Unlock the Steering : To unlock steering,
insert key in lock & turn anti-clockwise. Hold the
key in this position & move the handle bar to
‘Right’ to release the lock. Pull the key out.
Key : A common key is used for Ignition lock,
Steering lock, Fuel tank cap & Side cover lock.
5
Steering cum Ignition Lock
Ignition Lock : It is located at right side of
the frame below ‘Fuel Tank’. It has 2 positions.
The key can be removed from switch only in
‘OFF’ position.
Key Function
Position
Engine off.
All Electrical circuits off
DRL gets ON with High Intensity.
Tail lamp & Tell-Tale Indicator
ON, B Logo gets ON,
ON Speedometer illumination
gets ON & OFF.
If Kill switch ON, engine can be
started by starter button.
OFF

6
Fuel Tank Cap/ Fuel Tap
Fuel Tap
Fuel tap lever has following positions.
OFF : When fuel supply is to be
cut off.
ON : When fuel level is above
reserve position.
RES : When fuel level is below
reserve position.
Fuel Tank Cap
• To open fuel tank cap, insert key in lock.
• Turn it clockwise and lift fuel tank cap.
• To lock ‘Fuel Tank Cap’ insert key in lock
and press fuel tank cap. ‘Click’ sound
ensures cap is fully locked. Remove key.
Precaution :
• Dont attach metallic ‘Key chain’ as it may damage
paint/plating of petrol tank/tank cover.
• Don’t put PVC/Rexin cover on petrol tank.
Note : In case petrol spills on to tank, ensure that
tank is cleaned with a clean, dry cloth immediately.
CAP FUEL TANK

7
Speedometer display will work when both ignition
switch & kill switch are in ‘ON’ position.
1. Speedometer : The speedometer needle
shows the speed of the vehicle in Km/Hr.
2. Odometer : It shows the total distance that
the vehicle has covered.
3. Trip Meter : It shows the distance traveled
since it was last reset to zero.
4. Trip Meter Knob : Reset trip meter to zero
by turning reset knob anticlockwise.
5. Bajaj Logo : Bajaj Logo flying ‘B’.
6. ABS Indicator( ): With Ignition switch ON
the ABS indicator glows. When vehicle speed
is more than 5 Km/h the ABS indicator goes
off, if this indicator glows while vehicle is
running, it means there is problem in ABS unit.
7. Turn Signal Indicator (LH & RH) : It blinks
when Turn signal switch is turned to L/R side.
8. Neutral Indicator Light : When transmission
is in neutral,the neutral indicator light will glow.
9. Fuel Level Indicator : It shows approx
available fuel in fuel tank. Tank icon blinks
when fuel level indicator is in red zone.
10. Low Battery Indicator : It indicates battery
needs charging.
11. Hi Beam Indicator Light : When the H/L
is on & the hi beam is selected then indicator
light will glow.
Speedometer Details
8
711
910
N
1
2
3
4
5
6

After power on speedometer pointer moves from
0 to 160 & returns back to Zero.
ODO Meter (ODO) :
6 digits with ‘ODO’ & ‘km’ icons
—
After 9,99,999 Km, the odometer display rolls
—
over to 0 & continue updating.
Trip Meter (TRIP) :
4 digits (with a decimal point after the third
—
digit) 'TRIP' icon.
0 to 999.9 KM. Rolls over to zero after 999.9
—
Km & continue updating. Trip & ODO shall
update simultaneously.
8
Trip Meter Reset :
Press Mode & Set button together for more
—
than 2 sec. for selecting & resetting ‘TRIP’.
Speedometer Setting
Mode button
1. Press mode button
for less than 2 sec.
Press mode button
for more than 5 sec.
Mode changes from
ODO - TRIP - ODO
TRIP meter reading will
reset to zero.
ODO meter reading can
not be resetted.
2.

9
D. Pass Switch : Press the switch to flash
the head light. It is used to give signal to
vehicles coming from opposite side while
overtaking.
Left Handle Bar Switches
A. Dipper Switch : When headlight is ON,
High or Low beam can be selected with
this switch.
: High Beam : Low beam
B. Turn Signal Switch : When the turn signal
switch is turned to Left ( ) or Right ( )
the corresponding turn signals flash on &
off. To stop blinking push the switch in &
release.
C. Horn Button : ( ) Press button for
sounding horn.
Control Switches
High / Low Headlamp Effect of
beam Switch Status Pass Switch
Low beam Low beam ‘ON’ Hi beam ‘ON’
Hi beam Hi beam ‘ON’ No change
Any OFF Hi beam ‘ON’

10
Control Switches
E. Starter Button : It operates the electric
starter. It is recommended to start the
engine with the transmission in neutral.
Vehicle in Gear - Press clutch lever &
operate starter button to start the engine.
F. Engine Kill Switch : It is used for
switching ON ( ) & OFF ( ) engine.
F. Light Switch : It has 2 positions. When
igntion switch is ‘ON’, lighting system will
work as per given table.
: DRL ‘ON’ (High Intensity) and also Tail .
lamp will get ‘ON’
: Head lamp, Tail lamp, Number Plate
lamp & Speedometer illumination will
get ‘ON’. DRL remains ‘ON’ (Low
intensity)
Day Time Running Light :
• Day Time Running light is provided inside
headlamp.
• Day Time running light gets ‘ON’ (High intensity)
when ignition switch turned to ‘ON’ position.
• After headlight is turned to ‘ON’ position, intensity
of DRL LED’s will get reduced.
Igntion Switch
ON
ON
DRL
ON High Intensity
ON Low Intensity
Light Switch
OFF
ON
Head Light
OFF
ON
Note: The inside of the lamp lens might fog up after using
the motorcycle in rain or after washing. Fog inside the
lamp lens will disappear gradually by switching on the
lamp while driving the motorcycle. The amount of time it
takes for the fog to disperse depends on the humidity of
the ambient air. Fog in non functional areas other than
reflector does not affect the lamp performance.
G
F
E

11
Removal of Side Cover RH
• Insert the Key into the cover lock (A) &
turn the key clockwise.
• Pull front side (B) first.
• Slide side cover toward rear (C).
• Take out ‘Side cover’.
CAUTION : Remove cover as described
above, Otherwise the lugs may break.
Fitment of Side Cover RH
Match ‘Side Cover ’rear bullet (D) with bracket
—
(E) located on chassis & slide toward front.
Match ‘Side Cover’ front bullet with slot (F) &
—
press side cover by other hand for positive
engagement of bullet of side panel with tank
slot.
Match ‘Side Cover’ lock properly.
—
Insert the key into the cover lock (A) & turn the
—
key anti-clockwise.
CAUTION : Ensure tool kit is inserted
properly into compartment
A
B
C
Removal & Fitment of Side Covers

12
Battery
It is located inside the ‘Side Cover’ RH.
—
Always maintain electrolyte level in each cell
—
between max & min level lines.
When low battery icon pops-up on
—
speedometer display, it is advised to get in
touch with Bajaj dealer & get it charged
immediately.
CAUTION : Remove cover as described
above, Otherwise the lugs may break.
Tool Kit Location
Tool kit is located in tool kit compartment.
—
Lid is provided inside RH side cover.
—
First Aid Kit Location
First aid kit is to be stored along with tool kit
—
in the slot provided near battery.
CAUTION : Ensure tool kit is inserted
properly into compartment
Battery / Tool Kit

13
Enough Fuel level for planned distance of
—
journey. No fuel leakage in fuel lines.
Engine oil level (between upper & lower
—
level mark)
Throttle cable play of 2~3 mm. Smooth
—
operation & positive return to closed
position.
Warning : Failure to perform these checks
every day before you ride may result in
serious damage or severe accident.
Break Pedal Play - 20 to 30 mm.
—
Wear linling Indicator within usable range.
—
No brake dragging.
Brake Fluid level above MIN mark provided
—
on reservoir, applicable to disc brake
vehicle.
Drive Chain slack of 25 to 35 mm
—
adequately lubricated.
Function of all lights & horn.
—
Clutch lever play - 2 to 3 mm.
—
Smooth steering movement without
—
restriction.
Both stand return to their fully up position.
—
Correct inflation pressure in both tyres
—
Adequate tyre tread depth - no cracks /
cuts.
Correct rear viewing span adjustment of
—
mirror.
Before riding motorcycle be sure to check
following items. Please give proper importance
to these checks & perform all of them before
riding motorcycle.
If any irregularities are found during these
checks, refer to the Maintenance chapter &
see your dealer for the action required to
return the motorcycle to a safe operating
condition.
Daily Safety Checks

14
Starting The Engine :
Turn the fuel tap knob to ON or RES position.
—
Turn ignition / kill switch to ON position.
—
Confirm that transmission is in neutral / press
—
the clutch lever.
If the engine is cold or when starting for first
—
time, use choke for quick starting.
Keep throttle completely closed, press starter
—
button ( ).
When the engine is warmed up enough to idle
—
without using choke, return the choke to “OFF”
position( ).
Note : When the engine is already warm on
0
hot days (Higher than 35 C), open the throttle
part away instead of using the choke, & then
start the engine.
CAUTION : Do not operate the starter
continuously for more than 5 seconds.
otherwise battery would get discharged. Wait
for 15 seconds between each operation of the
starter which will facilitate battery to recover.
NOTE : The motorcycle is equipped with a starter
lockout switch. The starter switch will operate
only when transmission is in neutral or clutch lever
pressed.
How to Ride Your Bike
Choke “ON” - Pull Choke “OFF” - Push

15
th th
From 5 to 4
th rd
From 4 to 3
rd nd
From 3 to 2
nd st
From 2 to 1
50 km/h
40 km/h
30 km/h
18 km/h
3
2
N
1
4
5
A
Moving Off :
• Check that Center/Side stand is up / retracted.
• Depress the clutch lever.
st
• Shift into 1 gear.
• Open the throttle and release the clutch lever
slowly and simultaneously.
• As the clutch starts to engage, open the
throttle a little more, giving the engine just
enough rpm to prevent it from stalling.
Shifting Gears :
• Close throttle & depress the clutch.
• Shift into next higher or lower gear.
• Open the throttle and release the clutch lever
slowly and simultaneously.
Gear Shifting Pattern
Braking :
• Close the throttle completely, leaving the
clutch engaged (except where shifting gears)
so that the engine braking will help slow down
the motorcycle.
• Shift down one gear at a time so that you are
in Neutral when you come to a complete stop.
• When stopping, always apply both brakes at
the same time. De-clutch as necessary to
keep the engine from stalling.
• Never lock the brakes, or it will cause the tyres
to sk id. When co rn erin g, u se bra kes
judiciously and do not de-clutch. Reduce your
speed before you get into the corner. For
emergency braking, disregard downshifting, &
concentrate on applying the brakes as hard as
possible without skidding.
Warning : When shifting down to lower
gear, do not shift at such high speed that
engine rpm jumps excessively. This may
cause engine damage, & rear wheel may
skid. Downshifting should be done at
recommended speeds in table above.
How to Ride Your Bike

Running IN
Proper running-in is important for the better life
and trouble free performance of the vehicle.
• During first 2000 kms running-in period do
not exceed following speed limits.
Kms 1st 2nd 3rd 4th 5th
0 - 1000 10 20 30 35 45
1000 - 2000 15 30 40 45 55
• Always keep the speed below the limits
mentioned in the table.
• Do not rev the engine excessively.
• Do not start moving or rev the engine
immediately after starting. Run the engine
for a minute at idle speed to give the oil a
chance to work up into the engine.
16
Stopping the Vehicle :
• Close the throttle completely.
• Shift the transmission in to neutral.
• Bring the vehicle to complete stop.
• Turn the ignition switch off.
Parking the Vehicle :
• Support the motorcycle on a firm level surface
with the center or side stand.
• Lock the Steering.
CAUTION : Do not park on a soft or steeply
inclined surface or the motorcycle may fall
over.
How to Ride Your Bike

Fuel Check fuel lines and
connections for leakage.
Spark plugs Inspect and clean spark
plugs. Adjust electrode gap.
Replace spark plugs as per
P.M.Chart
Air filter Clean air filter element
periodically. Replace as per
periodic maintenance chart.
Engine oil Check engine oil level. Always
use recommended grade and
quantity.
Brakes Ensure that the brakes are
not dragging / binding.
Clutch Ensure correct clutch lever
play.
Tyre
pressure
Carburettor Clean & adjust the carburettor.
Adjust idling speed.
Ensure following maintenance points to get
optimum performance from your bike.
17
Fuel Saving Tips :
A well maintained vehicle & good driving can
contribute a lot to the saving of Fuel. Following
are a few simple fuel saving tips.
Good Riding Habits :
Ride smoothly & steadily at an optimum driving
—
speed of 40 to 50 Km/h
Avoid harsh braking.
—
Change the gear judiciously according to the
—
speed & load requirement.
Don't overload the vehicle above the specified
—
payload.
Use the accelerator judiciously.
—
Cut off the engine if you want to stop for more
—
than two minutes.
How to check mileage (Fuel efficiency) :
Best way to calculate mileage is by following the
full tank to full tank method.
Fill way tank full up to small mouth (brim).
—
Run the bike for say 100 km.
—
Fill the tank full again in same fuel filling
—
station, probably with same fuel dispenser.
Divide kilometer run / fuel quantity filled.
—
Always maintain recommended
tyre pressure.
How to Ride Your Bike

18
• Drive cautiously. Start early & reach your destination
safely.
• Always carry vehicle registration & insurance papers,
and a valid driving licence with you.
• Avoid driving on loose sand or stones where vehicle is
likely to skid.
• Properly wrap-up loose clothes while riding to avoid
entangling in wheel or other objects on road.
• Always concentrate on Safe riding.
Rainy Season Care :
• It is suggested to customer to take appropriate care in
area of high rainfall area. Appropriate surface
preventive coat to avoid rusting on account of adverse
atmospheric conditions.
• Vehicle cleaning to be done with soft & clean wet
cloth to avoid scratches on painted parts.
• Clean & lubricate all the important parts as detailed in
a periodic maintenance chart.
• Do not apply direct water jet on painted, electrical /
electronic parts.
• Do not obstruct engine cooling by adding mud
protection sheet from front.
Safe Riding Tips
• Always wear Helmet while riding. Your helmet should
conform to appropriate Safety standards.
• T h o r o u g h l y r e a d t h e
instructions given in this manual
and follow them carefully.
• Avoid unnecessary accessories
for the safety of both rider and
other motorists.
• Get familiar with and follow
traffic rules & regulations in your states as well as
general traffic signs.
• Familiaris yourself well with starting, acceleration and
braking of the vehicle.
• When applying the brakes, use both front & rear
brakes simultaneously. Applying only one brake may
cause the rider to loose control.
• Riding at proper speed and avoiding unnecessary
acceleration and braking are important not only for
safety and low fuel consumption, but also for long life
of the vehicle.
• During monsoon drive the vehicle more cautiously.
Remember vehicles skid more easily during light
showers.
Safe Riding Tips

Model Recommended Engine oil Grade
Avenger SAE 20W50 API ‘SL’, or
160 Street JASO ‘MA’
19
Engine Oil Level Checking :
• Check engine oil level every day in the morning.
Park vehicle perpendicular to the ground on level
surface.
• Check oil level through oil level window ‘B’.
• Always maintain engine oil level between upper
(C) and lower (D) mark provided on clutch cover
RHS. Top up with specified grade of oil, if the oil
level is below lower level mark.
Engine Oil Capacity :
• Refill at servicing : 1000 ml.
• During engine overhaul : 1100 ml.
CAUTION :
• It is most important to adhere to
recommended grade & frequency of oil
change for the purpose of long life of
critical engine components. For details
refer periodic maintenance chart.
• Do not reuse drained oil.
• Co nt act yo ur Dea ler fo r prope r
disposal of drained engine oil.
Recommended Engine Oil:
st
• Engine oil replacement frequency : 1 service &
then every 5,000 Km.
• Engine oil level top-up frequency : Every 2500 km.
A : Oil
Filler
hole
B : Oil
Level
gauge
A
B
C
D
Engine Oil