Royal Enfield Continental GT User manual

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Foreword
The Royal Enfield Continental GT is our lightest, fastest, and most powerful motorcycle in production. It’s a machine
with a story, a nod to motorcycling’s finest hour, the best expression yet of a cultural phenomenon that has simply
refused to fade away - the cafe racer.
And now you have one of your own. Congratulations!
Your meticulously re-engineered Continental GT debuts a twin downtube cradle frame chassis developed by the
renowned Harris Performance from UK. A new engine displaces 535cc and dollops of torque, when you need it. W ith
gas-charged rear shock absorbers from Paoli and Brembo disc brakes, you stay in charge. W ith an aerodynamic
seating position, Pirelli Sports Demon tyres and a remapped ECU, the new Continental GT is part homage, part
engineering tour-de-force.
This manual will help you to operate your motorcycle and guide you to wholly maintain it. W e have also provided tips
on safe riding and on minor adjustments for the care of your motorcycle. Please avail the four free services at the
nearest Authorised Service Point at the appropriate time to maintain your motorcycle in top riding condition. We
request you to carefully read the terms and conditions of warranty and other useful information given in this manual
before starting to use your Continental GT. Log on to the exciting world of Royal Enfield on www.royalenfield.com to
get to know more about the company, its products and news from time to time.
Welcome to the world of the Rockers, and enjoy your burn-ups atop this spectacular machine.

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All information in this manual is based on the latest product information available at the time of publication. Due to
continuous improvements or other changes, there may be discrepancies between information in this manual and your
vehicle. Royal Enfield reserves the right to make production changes at any time without prior notice and without
incurring any obligation to make same or similar changes to vehicles previously built or sold.
All images shown are for reference to explain and need not to be exactly the same on the model you own. Technical
specifications are subject to change without prior notice.
© Copyright 2014 Royal Enfield (A unit of Eicher Motors Ltd.). All Rights Reserved. No part of this manual shall be copied,
distributed or otherwise dealt without the express permission in writing from Royal Enfield.
Notice
Part No. 585441/A / Revision 1.0 / Qty. 500 / Apr. 2014
Disclaimer
This model fitted with “tubeless tyre” is provided with
an inner tube.
Failure to use an inner tube in a spoked wheel will
c a us e de f l at i o n o f th e ty r e r e s u l ti n g i n l o s s of
motorcycle control.
The approved tyres m ar ked wi th “TUBELESS” are
suitable for use with inner tube.

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PERSONAL & VEHICLE INFORMATION ....... 6
FREE SERVICE RECORD ........................... 7
SAFETY DEFINITIONS ............................ 8
TECHNICAL SPECIFICATIONS .................... 9
Engine ................................................ 9
Ignition System ................................... 10
Transmission ...................................... 10
Electricals ........................................... 11
Chassis .............................................. 12
Dimensions ......................................... 13
Weights .............................................. 13
SAFE RIDING TIPS/GUIDELINES ................ 14
SAFE & HAPPY RIDING ............................ 18
RULES OF THE ROAD ............................... 19
VEHICLE IDENTI. NUMBER-DETAILS .......... 21
KEY PARTS LOCATION ............................. 22
Right Side View .................................. 22
Left Side View.................................... 23
Top View ............................................ 24
OPERATION OF CONTROLS ................... 25
Ignition Switc h .................................... 25
Steering Lock ..................................... 26
Steering Unlock .................................. 26
Fuel Tank Cap...................................... 27
Side Panel LH / Battery Cover ............ 27
Utility Box .......................................... 27
Side PANEL RH ................................. 27
Alpha-Numeric display unit.................. 28
Head Lamp Switch............................... 30
Head Lamp Day Flash.......................... 30
Dip Switch ......................................... 30
Engine Start Switch ............................ 31
Engine Stop Switch ............................ 31
Turn Signal Switch ............................. 31
Horn .................................................. 32
Contents

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Contents
Manual Bi Starter (choke) ................... 32
PRE OPERATIONAL CHECKS .................... 33
RUNNING IN PERIOD.................................. 34
ELECTRONIC FUELINJECTION (EFI) ......... 35
EFI .................................................... 35
The Advantages of EFI ....................... 35
Malfunction Indicator Lamp (MIL) ......... 35
ROLL OVER SENSOR ............................... 36
STARTING ................................................ 37
GEAR SHIFTING ....................................... 40
PARKING .................................................. 41
Center Stand ...................................... 41
Side Stand ......................................... 41
TOOLS & FIRST AID KIT............................... 42
RECOMMENDED LUBRICANTS ................... 43
PERIODICAL MAINTENANCE ..................... 44
MINOR MAINTENANCE TIPS ...................... 48
Control Cables, Hand lever,
Center / Side Stand Pivots .................. 48
Oil Level Inspection ............................ 48
Engine oil change ............................... 49
Spark Plug ......................................... 50
Brake fluid (Front & Rear) ................... 51
Inspection of tyres and wheels .......... 51
Tyre pressure ..................................... 52
Front W heel removal .......................... 52
Front W heel reassembly ..................... 53
Rear wheel removal ........................... 54
Rear wheel reassembly ...................... 55
Adjustments-Clutch lever free play .... 57
Rear brake light switch adjustment...... 57
Drive Chain free play .......................... 58
Chain lock fitment ............................... 59
Adj. of gas filled shockabsorber ......... 60
Removal of Battery from the Vehicle..... 61

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Contents
Battery Maintenance ........................... 61
Reassembly of Battery on Vehicle ...... 62
CHANGING ELECTRICAL COMPONENTS .... 64
Head Lamp Bulb Replacement ............ 64
Tail Lamp bulb Replacement ................ 65
Trafficator bulb Replacement .............. 65
Fuse .................................................. 66
Blade fuse usage list .......................... 66
Air Filter Paper element......................... 67
WASHING PROCEDURE ............ ............... .. 68
Precautions ........................................ 68
Af ter washing..................................... 68
STORAGE PRECAUTION ........................... 70
Preparing the motorcycle for re-use ... 71
LONG TRIP PRECAUTIONS ....................... 72
COMPLETE W IRING DIAGRAM (Domestic) . 73
TROUBLE SHOOTING ............................... 74
Engine fails to start ............................ 74
Engine misfiring ................................. 75
Poor pickup ....................................... 75
White / Blue smoke ............................ 76
Engine overheating ............................ 76
Excessive fuel consumption................ 76
Brakes Poor ........................................ 77
Vehic le wobbles.................................. 77
Electricals .......................................... 77
Electronic Fuel Injection (EFI) .............. 78
WARRANTY ............................................. 79
EMISSION WARRANTY.............................. 81
FREE SERVICE COUPONS ......................... 86
PAID SERVICE/MAINTENANCE RECORD ..... 95
ALL INDIA ROAD SIGNS ........................... 103
LOG BOOK ............................................... 104
NOTES .................................................... 108

6
Name
Door No./St.
Locality
City State Pin
Contact Nos. Res: Off: Mobile: Email:
Engine No. Battery No.
Frame No. Battery make
Reg. No. Licence No.
Date of Sale Valid till dt.
Model Key No.
Tyre make Colour
Sold by Dealer Code
Vehicle Installation Form (VIF) No.
Personal & Vehicle Information

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It is our endeavour to provide excellent service to your CONTINENTAL GT at all times. Towards this we provide 4 free
services at specific Intervals.
Please avail these services at the specified time, in any of the Royal Enfield Authorised Dealer / Service Point nearest to you
and as a token of satisfactory services, kindly return the free service coupon duly filled in and signed, to the service outlet.
Availing the free services in the specified time is a prerequisite for warranty consideration. The cost of fuel, oil, grease etc.
used for all free services are chargeable to the customer.
NOTE : Please ensure that the free service details are recorded in this sheet immediately after the service is carried out.
Date of Service
Kms Covered
Servicing ASP /
Dealer’s Name
Address
1st Service 4th Service2nd Service 3rd Service
Dealer / ASP
Rubber Stamp
Dealer / ASP
Rubber Stamp
Dealer / ASP
Rubber Stamp
Dealer / ASP
Rubber Stamp
Free Service Record

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The information given under the titles: Warning, Caution and Note are for your safety and for the care and safety to
your motorcycle and others. Please read these carefully and if disregarded it may result in injury to yourself or others
and damages to the motorcycle
Statement in this manual preceded by the following words are with special significance.
Warning
Indicates a potentially hazardous situation, which if not avoided, could result in serious injury or damage.
CAUTION :
Indicates a potentially hazardous situation , if not avoided, may result in minor or moderate injury or damage.
NOTE :
Indicates important and useful messages for clear understanding.
Safety Definitions

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Technical Specification
ENGINE
Engine ....................................................... 4 Stroke, air cooled, single cylinder, OHV, SI Engine
Capacity .................................................... 535 cc
Bore .......................................................... 87mm
Stroke ........................................................ 90 mm
Compression ratio ..................................... 8.5 : 1
Max. Power @ RPM ................................... 29.1 BHP (21.4 kw) @ 5100 rpm
Max. Torque @ RPM .................................. 44 Nm @ 4000 rpm
Air Filter Element ....................................... Paper Element Filter
Engine Oil Capacity (dry fill) ....................... 2.75 Litres.
Lubrication ................................................ Forced Lubrication, Wet Sump
Engine Oil Grade ........................................ Royal Enfield 15 W 50 API SL Grade Engine Oil (JASO MA)
Fuel System .............................................. Electronic Fuel Injection Programmed (PGM-EFI)

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Technical Specification
IGNITION SYSTEM
Ignition system .......................................... Electronic Ignition
Spark plug Electrode gap .......................... 0.80 - 0.90 mm
Spark plug ................................................ WQR8DC (Bosch Super)
TRANSMISSION
Clutch ....................................................... Wet Multiplate (7 Plates)
Primary drive ............................................ Duplex Chain
Primary Drive Ratio ................................... 2.15 : 1
Gear box .................................................. Constant Mesh 5 Speed
Gear shift pattern ..................................... 1 - N - 2 - 3 - 4 - 5
Gear Ratios .............................................. 1st-3.063:1, 2nd-2.013:1, 3rd-1.522:1, 4th-1.212:1, 5th-1.000:1
Secondary Drive (F.D. Sprocket) ............. 18 Teeth
Final Drive Ratio ....................................... 2.00:1
Drive Chain Links ...................................... 100 Links

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ELECTRICALS
Generation ................................................ Alternator
System ..................................................... 12V DC
Battery...................................................... 12V - 14 AH
Head lamp................................................. 12V, H4 - 60/55 W,
.......................................................... Halogen Bulb
Brake / Tail lamp ....................................... 21/5 W
Turn signal ................................................ 12V, 10W - 4 nos.
Instrument Cluster .................................... Digital instrument Cluster with LCD
High beam indicator .................................. 12V, 0.2W (L.E.D.)
Neutral Telltale Bulb .................................. 12V, 1.12W
Horn (Dual) ............................................... 12V, 2.5A (dual tone - LT, HT)
Starter Motor ............................................ 12V, 0.9 KW
WAR N ING
U s in g bu lb s / o t he r e le c tr ic a l
gadgets other than specified rating may
lead to over loading / erratic behaviour /
premature failure of electrical system.
Modific ations on the bike which are not
approved by Royal Enfield may not only
disqualify for warranty, but also affects
performance of the bike.
Technical Specification

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CHASSIS
Frame ....................................................... Tubular steel double cradle
Tyre size .................................................. Front: 100/90-18 M/C 56H
.......................................................... Rear: 130/70-18 M/C 63H
Tyre pressure ........................................... Front- Solo: 1.41 Kg/cm2 (20 PSI)
.......................................................... Pillion: 1.55 Kg/cm2 (22 PSI)
.......................................................... Rear- Solo: 2.11 Kg/cm2 (30 PSI)
.......................................................... Pillion: 2.25 Kg/cm2 (32 PSI)
Fuel tank capacity .................................... 13.5 Litres***
Low fuel warning ..................................... 3.00 Litres***
Suspension .............................................. Front: Telescopic, Stroke 110mm
.......................................................... Rear: Gas Charged, Stroke 80 mm
Front fork oil capacity .............................. 430 ml per leg
Front fork oil ............................................. Gabriel Fork Oil 2W 35
Hydraulic Brakes ...................................... Front: 300 mm dia floating disc, twin piston floating caliper
.......................................................... Rear: 240 mm dia disc, single piston floating caliper
Brake oil grade ......................................... DOT 3 or DOT 4
Brake oil capacity ..................................... Front: 50 ml
.......................................................... Rear: 100 ml
Technical Specification
Note:
***Fuel tank capacity given
here is approximate. It can
v a ry m a rg i n al l y f r om th is
specified value.

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DIMENSIONS
Length ...................................................... 2060 mm
Width ........................................................ 760 mm
Height ....................................................... 1070 mm
Wheel base .............................................. 1360 mm
Saddle height ........................................... 800 mm
Ground clearance .................................... 140 mm
WEIGHTS
Kerb W eight (with 90% Fuel) ................... 185 Kg
Gross vehicle weight ............................... 365 Kg
NOTE :
1. Values / Dimensions given above are for your guidance only.
2. In view of continuous improvements being done on our products, the specifications are subject to change without notice.
Technical Specification
NOTE: BS III
This vehicle meets Emission Norms -
Bharat (Trem) Stage - III

14
Safe Riding Tips / Guidelines
Before operating your new motorc ycle, we
request you to carefully read and follow the
operating and maintenance instructions detailed
in this manual for the safety of your own, your
motorcycle, and also that of others.
Know and respect the rules of the road. Please
be a safe rider for your own safety and for others
in road.
Before starting the motorcycle, check for proper
operation of brakes, clutch, gear shifter, handle
bar controls, tyre pressures, fuel and oil levels.
Use only genuine Royal Enfield spare parts and
ap pr ov ed ac c es s or i es . U s e of ot h er
manufacturer ’s performance parts may affect
the performance of your motorcycle and render
the motorcycle void of warranty. See your Royal
Enfield dealer for details.
W henever refuelling your motorcycle, please
exercise utmost caution and carefully observe
the following rules.
DO NOT smoke and please ensure that
there are no open flames or sparks near the
motorcycle, when refuelling OR servicing
the fuel system.
Switch OFF mobile phones and other hand
held electronic devices. Open the fuel filler
cap slowly.
Refuel in a well vent ilated area with the
engine turned off.
DO NOT fill the tank to its brim. Please fill
fuel only till the bottom of the filler neck
insert, so as to leave air space in the fuel
tank to allow for fuel expansion.
Warning
Royal Enfield cautions you against the use of certain
nonstandard parts such as aftermarket and custom
made extended front forks or suspensions, which may
adversely affect performance and handling. Removing
or alt eri ng or ig in al p ar ts may ad ver s ely aff e ct
performance and could result in to an accident.

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Safe Riding Tips / Guidelines
A new motorcycle must be operated according
t o t h e s pec ia l r u nn ing - in - pr oc ed ur e. Se e
running-in-procedure mentioned in Page No. 34.
Operate motorcycle only at moderate speeds and
out of traffic until you have become thoroughly
f am il ia r wi t h it s op er at ion a nd h an dl in g
characteristics under all conditions.
DO NOT exceed the legal speed limit or drive too
fast for existing conditions. Always reduce speed
when poor driving conditions exist. High speed
increases the influence of any other condition
affecting stability and increases the possibility of
loss of control.
NOTE :
If you are an inexperienced rider we recommend that
you obtain formal training on correct motorcycle riding
techniques and become thoroughly familiar with the
operation of your particular motorcycle. New riders
should gain experience under various conditions while
driving at moderate speeds.
Pay strict attention to road surfac es and wind
conditions. Any two wheeled vehicle may be subject
to the following upsetting forces:
Wind blasts from passing trucks.
Rough uneven road surfaces.
Slippery road surfaces.
T hes e f or c es m ay a ff ec t t he han dl in g
characteristics of your motorcycle. If this happens,
reduce speed and guide the motorcycle relaxed to
a controlled condition. Do not brake abruptly.
O per at e y ou r m ot or c yc l e def en s ive ly.
Remember that, a motorcycle does not afford
the same protection as an automobile in an
accident. One of the most common accident
situations occurs when the driver of the other
vehicle fails to see or recognize a motorcycle
and turns into the oncoming motorcyclist.

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Safe Riding Tips / Guidelines
Wear an approved helmet, clothing, and foot
gear suited for riding a motorcycle. Bright OR
light colours are best for greater visibility in
traffic, specially at night. Avoid loose, flowing
garments and scarves.
W he n c ar r yi ng a p il li on r id er, i t i s you r
responsibility to instruct them on proper riding
procedures.
DO NOT allow other individuals, under any
circumst ances , t o operate your motorcycle
unless you know they are experienced, licensed
riders and are thoroughly familiar wit h the
operating conditions of your motorcycle.
Warning
Regularly inspect shock absorbers and front forks
and look for leaks. Replace worn out parts. Worn
out parts can adversely affect stability and handling.
Warning
For your personal welfare, all the listed service and
m ai nt en an c e r ec om me nda ti on s s hou ld b e
performed. Lack of regular maintenance at the
suggested intervals may affect the safe operation
of your motorcycle.
Warning
Avoid any contact with the exhaust system. Wear
clothing that will completely cover the legs while
riding. The exhaust system gets very hot when the
engine is running and remains too hot, even after the
engine is turned off. Failure to wear proper or protective
clothing could result in serious injury.
Warning
E xh au s t g as es c ont ai ns p ois on ou s c ar bon
monoxide and chemicals, known to cause Cancer,
Birth defects or other reproductive defects.

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Safe Riding Tips / Guidelines
Warning
M ot or c y cl e ba t ter i es c on ta in l ead an d l ead
components, acids and chemicals known to cause
cancer, birth defects or other reproductive harm.
Exercise extreme caution while handling a battery.
Wash hands thor oughly whenever a batt ery is
handled.
Warning
Consult your Royal Enfield Dealer regarding any
questions or problems that occur in the operation
of your motorcycle. Failure to do so may aggravate
an initial problem, cause costly repairs & jeopardize
your personal safety.
Warning
DO NOT tow a disabled motorcycle. The steering
and handling of the disabled motorcycle will be
impaired due to the force of the towline. If a disabled
motorcycle must be transported, use a truck or a
trailer. Towing a motor cycle may cause loss of
control of the motorcycle in the front, leading to an
accident.
Warning
DO NOT pull a trailer behind a motorcycle. Towing
a trailer may cause reduced braking efficiency, tyre
overloading and unstable handling. Towing a trailer
may cause loss of control of the motorcycle in the
front, leading to an accident.

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Safe & Happy Riding
RIDING DRESS
Please wear proper riding apparel.
A pair of riding boots or shoes.
Soft leather gloves.
Goggles or spectacles to safe guard eyes.
An approved helmet. Affixed with light reflecting
strips of radium stickers at the front and rear.
NOTE :
A light coloured shirt enables greater visibility to other
road users specially during nights.
CAUTION :
Loose clothing may get caught on moving parts of
your mot orc ycle.
SITTING POSTURE
Correct sitting posture is a pre-requisite for stable
and safe riding
Sit in lean forwarded position.
Keep your elbows close to your body
Hold the handle bar grips, close to its inner end
Look extensively ahead, including rear view
mirrors, without turning the head.
BRAKING
Ap pl y fr on t and r ear br ak es g en tl y an d
simultaneously for maximum braking efficiency.
WARNING
Applying any one of the brakes suddenly may cause
the vehicle to skid. The hydraulic disc brakes fitted
on your motorcycle require very less effort. High effort
or sudden application may lock the wheel. Please use
utmost caution while applying the brakes.
While riding on wet or bad road conditions use
brakes cautiously.

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Rules of the Road
Be sure your number plate is installed in the
position specified by law and it is clearly visible
at all times.
Ride at a safe speed that is consistent with the
type of road surface you are on. Pay strict
attention to whether the surface is :
Dry
Oily
Icy
Wet
Watch for loose debris, such as leaves, slippery
substances or loose gravel that can hamper the
stability of your vehicle.
DO NOT exceed the legal speed limit or drive
too fast for existing conditions. Always reduce
speed when poor driving conditions exist. High
speed increases the influenc e of any other
condition affecting stability and increases the
possibility of loss of control.
Keep to the correct side of the road center line
when meeting oncoming vehicle.
Actuate your turn signals and exercise caution
when passing other vehicles going in the same
direction. Never try to pass another vehicle
going in the same dir ect ion at s t r eet
intersections, on curves, or when going up/or
down a hill.
At street intersection give the right-of-way to
the vehicle on your left or r ight . DO NOT
presume you have the right-of-way.
Always signal when preparing to stop, turn or
pass.
W hile turning either right or lef t, watch for
pedestrians, animals, as well as vehicles.
All traffic signs, including manual controls at
int er s ec t ions , should be obeyed promptly.
SLOW DOW N at traffic signs near schools and
CAUTION signs at railroad crossings.