Axminster Trade AT2001DP User manual

Pillar Drills
User Manual
Code 505203
Code 505204
Code 505205
Code 505206
505203
AT2001DP
505204
AT2501DP
505205
AT2801FDP
505206
AT3202FDP

Index of Contents
2
Declaration of Conformity
Warning The symbols below advise that you follow
the correct safety procedures when using
this machine.
Fully read manual
and safety instructions
before use
Eye protection
should be worn
Ear protection
should be worn
HAZARD
Motor gets hot
Dust mask
should be worn
Index of Contents 02
Declaration of Conformaity 02
What’s Included 03-04-05
General Safety Instructions 5-6
General Safety Instructions for Drilling Machines 06
Specification 07
Assembly 08-09-10-11-12-13
Illustration and Parts Description 14-15
Changing the Speed 16
Speed Select Table 17
Removing the Chuck Assembly 18
Maintenance 19
Troubleshooting 20
Parts Breakdown/List 21-22-22-23-24-25-26-27-28-29
Wiring Diagram 30-31
Copied from CE Certificate
The undersigned, Galen Chen authorised by
Qingdao D&D Electromechanical Technologies Co.,
Ltd. Jiaozhou Branch No.1 D&D Road, Jiaobei Town,
Jiaozhou City, Qingdao, Shandong, China
Drilling Machine
Manufactured Qingdao D&D Electromechanical
Technologies Co., Ltd. is in compliance with the
standards determined in the following Council
Directive.
EN 61029-1:2009+A11:2010
2006/42/EC ANNEX 1

What’s Included
3
Quantity Item Part Model Number
1 No AT2001DP Pillar Drill ACode: 505023
AT2801DP Pillar Drill BCode: 505204
AT2801FDP Pillar Drill CCode: 505205
AT3202FDP Pillar Drill DCode: 505206
Box Containing:
1 No Pillar drill head 1
1 No Base 2a (505203-505204-505205 Only)
2b (505206 Only)
1 No Drill table mounting bracket arm assembly 3a (505203-505204-505205 Only)
3b (505206 Only)
1 No Drill table 4a (505203-505204-505205 Only)
4b (505206 Only)
1 No Drill pillar complete with mounting flange,
rise and fall rack and retaining ring 5a (505203-505204 Only)
5b (505205 Only)
5c (505206 Only)
1 No Chuck guard assembly with micro switch
and three Phillips screws 6
Bags Containing:
1 No Lever feed handle assembly with Hex bolt 7
2 No Bristol clamping handles 8
1 No Keyless Chuck 9
(NOTE CHUCKS CAN VERY IN SIZE DEPENDING ON MODEL)
1 No Morse taper arbor for chuck assembly 10
1 No Pulley cover knob & Phillips screw 11
4 No Hex bolts 12
M10x40mm (505203-505204-505205 Only)
M12x40mm (505206 Only)
1 No Crank handle for table rise and fall mechanism 13 (505206 Only)
1 No Crank handle for table rise and fall mechanism 14 (505203-505204-505205 Only)
1 No Morse taper drift 15
1 No 3-4-5-6mm Hex keys 16
AB C D

What’s Included
4
2
3
1
a
a
a
a
b
b
bc
b
4
6
7
8
9
10 11
12
13
15
16
14
5

What’s Included
5
PLEASE DISPOSE OF THE
PACKAGING RESPONSIBLY; MUCH
OF THE MATERIAL IS RECYCLABLE
The machine and its accessories will arrive coated
with heavy corrosion preventative grease and
greased wax paper or plastic wrapping.These will
need to be cleaned from the machine, its
components and accessories prior to it being set up
and commissioned. Use water soluble de greaser to
remove the barrier grease. Be warned, it will stain if
you splash it on clothing etc.
WARNING! WEAR OVERALLS,
RUBBER GLOVES AND EYE
PROTECTION!
After cleaning, lightly coat the exposed metal
surfaces of the machine with a thin layer of light
machine oil. N.B If you used water soluble de greaser
make sure you apply this thin film sooner rather than
later. Please read the Instruction Manual prior to
using your new machine; as well as the
installation procedure, there are daily and
periodic maintenance recommendations to help
you keep your machine on top line and prolong
its life. Keep this Instruction Manual readily
accessible for any others who may also be
required to use the machine.
Having unpacked your machine and its accessories,
please check the contents against the equipment
list ”What’s Included”, if there are any discrepancies,
please contact Axminster Tool Centre using the
procedures laid down in the catalogue.
General Safety Instructions
Work Place/Environment/Installation
Mains Powered Machines/ Primary Precautions
These machines are supplied with a moulded 13
Amp. Plug and 3 core power cable. Before using the
machine inspect the cable and the plug to make sure
that neither are damaged. If any damage is visible
have the machine inspected/repaired by a suitably
qualified person. If it is necessary to replace the plug,
it is preferable to use an ‘unbreakable’type that will
resist damage. Only use a 13 Amp plug, make sure
the cable clamp is tightened securely. Fuse at 13
Amp. If extension leads are to be used, carry out the
same safety checks on them, and ensure that they
are correctly rated to safely supply the current that
is required for your machine.It is also recommended
that the power supply outlet is the switched type,
and that the supply is switched off whilst plugging
in, or unplugging the machine.
General Instructions for 230V Tools
Good Working Practices/Safety
The following suggestions will enable you to observe
good working practices, keep yourself and fellow
workers safe and maintain your tools and equipment
in good working order.
WARNING! KEEP TOOLS AND
EQUIPMENT OUT OF THE
REACH OF YOUNG CHILDREN!
Do not use when or where it is liable to get wet. If the
machine is to be used outside and it starts to rain,
stop work and move it inside. If machine has got wet;
dry it off as soon as possible, with a cloth or paper
towel.
Do not use 230Va.c. powered machines anywhere
within a site area that is flooded or puddled, and do
not trail extension cables across wet areas.
Keep the machine clean; it will enable you to more
easily see any damage that may have occurred.
Clean the machine with a damp soapy cloth if needs
be, do not use any solvents or cleaners, as these may
cause damage to any plastic parts or to the electrical
components.
Keep the work area as uncluttered as is practical, this
includes personnel as well as material.
Work Place/Environment
WARNING! UNDER NO
CIRCUMSTANCES SHOULD
CHILDREN BE ALLOWED IN
WORK AREAS!
Continues Over...

General Safety Instructions
6
It is good practice to leave the machine unplugged
until work is about to commence, also make sure to
unplug the machine when it is not in use, or
unattended. Always disconnect by pulling on
the plug body and not the cable.
Once you are ready to commence work, remove any
tools used in the setting operations (if any) and place
safely out of the way. Re-connect the machine. Carry
out a final check e.g. check the drill bit is securely
tightened in the machine, check you have the correct
speed and function set, check that the power cable
will not ‘snag’ etc.
Make sure you are comfortable before you start
work, balanced, not reaching etc. If the work you are
carrying out is liable to generate flying grit, dust or
chips, wear the appropriate safety clothing, goggles,
gloves, masks etc., If the work operation appears to
be excessively noisy, wear ear-defenders. If you wear
your hair in a long style, wearing a cap, safety helmet,
hairnet, even a sweatband, will minimise the
possibility of your hair being caught up in the
rotating parts of the machine, likewise,consideration
should be given to the removal of rings and
wristwatches, if these are liable to be a ‘snag’ hazard.
Consideration should also be given to non-slip
footwear, etc.
DO NOT work with cutting or boring tools of any
description if you are tired, your attention is
wandering or you are being subjected to distraction.
A deep cut, a lost fingertip or worse; is not worth it!
DO NOT use this machine within the designated
safety areas of flammable liquid stores or in
areas where there may be volatile gases.There are
very expensive, very specialised machines for
working in these areas, THIS IS NOT ONE OF THEM.
CHECK that drills are the correct type and size, are
undamaged and are kept clean and sharp, this will
maintain their operating performance and lessen
the loading on the machine. Above all, OBSERVE….
make sure you know what is happening around you,
and USE YOUR COMMON SENSE.
General Safety Instructions for Drilling Machines
1. Do not operate the machine without carrying out
a preliminary inspection.
2. Check that the speed is correct for the planned
operation, and the upper drive belt cover is closed
and fastened secure.
3. Check the drill bit is the correct size and type, is
correctly fitted and tightened in the chuck.
4. Make sure that the drillhead, the table bracket
arm, the table tilt and the table swivel clamps are all
locked before any drilling is attempted.
5. Do not attempt to carry out any drilling operation
on material that has not been secured to the drill
table, either by vise or clamp.
6. Remove any tools (chuck key, spanners etc), that
may have been used in setting up operations and
put them away in their correct stowage positions.
7.Try to arrange the drilling operation so that the
drill tip does not come in contact with the table.
8. Always allow the drill to stop before removing
drillings or swarf from around the job or the table.
9. NEVER remove ‘flying’ swarf strands from the drill
whilst it is turning.
10. It is a good precaution to wear eye protection
when drilling, especially using small drills, or very
hard material that produces small chips.
11. It is not a good idea to wear gloves when
operating a drill press.
12. After the job is completed, remove all tools and
accessories from the machine, check that drill bits
are still sharp and re-use able.
13. Clean the machine down thoroughly, including
removing coolant or cutting compounds from the
drill table.
14. Lightly coat all metal surfaces with a light oil
coating.
15. Disconnect the machine from the supply. Secure
the cable/plug clear of the floor.

Specification
7
Model AT2001DP
Code 505203
Power 375W (230V 1ph)
Speed Range (12) 180-2,740rpm
Throat 195mm
Taper 2MT
Chuck Cap/Type 13mm Keyless
Chuck Travel 80mm
Max Chuck to Table 320mm
Max Chuck to Base 560mm
Diameter of Column 70mm
Table Size 300 x 300mm
Table Tilt -45° to +45°
Base Size 420 x 250mm
Overall L x W x H 630 x 330 x 1,050mm
Weight 58kg
Model AT2801DP
Code 505204
Power 550W (230V 1ph)
Speed Range (16) 160-3,000rpm
Throat 215mm
Taper 3MT
Chuck Cap/Type 16mm Keyless
Chuck Travel 80mm
Max Chuck to Table 315mm
Max Chuck to Base 555mm
Diameter of Column 80mm
Table Size 355 x 355mm
Table Tilt -45° to +45°
Base Size 480 x 280mm
Overall L x W x H 720 x 370 x 1,100mm
Weight 66kg
Model AT2801FDP
Code 505205
Power 550W (230V 1ph)
Speed Range (16)160-3,000rpm
Throat 215mm
Taper 3MT
Chuck Cap/Type 16mm Keyless
Chuck Travel 80mm
Max Chuck to Table 610mm
Max Chuck to Base 1,100mm
Diameter of Column 80mm
Table Size 355 x 355mm
Table Tilt -45° to +45°
Base Size 480 x 280mm
Overall L x W x H 720 x 370 x 1,625mm
Weight 73kg
Model AT3202FDP
Rating 505206
Power 0.75kW (230V 1ph)
Speed Range (12) 200-1,990rpm
Throat 257.5mm
Taper 3MT
Chuck Cap/Type 20mm Keyless
Chuck Travel 120mm
Max Chuck to Table 565mm
Max Chuck to Base 1,045mm
Diameter of Column 92mm
Table Size 475 x 425mm
Table Tilt -45° to +45°
Base Size 570 x 380mm
Overall L x W x H 850 x 475 x 1,685mm
Weight 76kg

Assembly
8
Please read through the section entitled
illustration and parts description, to
identify the parts quickly and easily.
Place the base (2) on the bench or (floor) and place
the mounting flange of the column (5) onto the
seating flange of the base, align the holes. Use the
four Hex bolts (12) secure the column to the base
(see fig 1). Loosen the socket grub screw holding
the cup chamfered retaining collar to the column
(with the supplied Hex key), remove it and the rise
and fall rack, put safely aside (see fig 2).
Take the drill table mounting bracket arm (3) and
twist the worm drive shaft with your fingers such
that the whole shaft protrudes from the casting and
the worm gear itself is clear of the square recess in
the main body of the casting (see fig 3-4).
Locate and fit the crank handle (13-14) to the shaft,
ensuring that you tighten the grub screw onto the
machined flat on the shaft.This will keep the worm
gear in position (see figs 5-6).
Pick up the rise and fall gear rack, identify the top
and the bottom, (the rack gearing is cut
asymmetrically, with the gear cut extending closer
to the bottom), make sure you have the rack the
right way up, as it will allow you to drive the drill
table up and down over its full range (see fig 7).
Fit the rise and fall rack into the square recess in the
mounting body casting, ensure that it is engaged
with the pinion, (see figs 8-9) and lower the
combined mechanism over the column (5). Allow it
to slide down the column until the rise and fall rack
is located in the cup chamfer in the top of the
mounting flange (see figs 10-11). Replace the cup
chamfered retaining collar over the column and slide
it down onto the top of the rack. Lock it in place with
the grub screw, ensuring that it has captured the
upper end of the rack securely, but not too tight that
the rack can not be swivelled around the pillar (see
fig 2).
Check that the bracket can be driven up and down
the column and can swivel around the pillar. Locate
the Bristol clamping handle (8) and screw it into the
threaded hole to the rear of the mounting bracket
arm (3) and tighten, (see fig 12) check it has ‘pinched’
up on the column and the bracket is immobile; both
in it’s up and down travel and swivel movement.
Fig 01
Fig 02
Fig 03-04
Slot the drill table (4a) into the machined hole to the
front of the mounting arm (3a) and screw a Bristol
clamping handle (8) into to the threaded hole
beneath the table and tighten, (see fig 13) check it
has ‘pinched’ up on the drill table spigot and the drill
table is immobile.
For 505206 offer up the face plate of the table (4b) to
the face plate of the mounting arm (3b) and secure
using the large Hex bolt, see figs 14-15.
Mounting flange
Hex Bolts
2
5
Retaining collar
Grub screw
Worm drive shaft
3

Assembly
9
Fig 05-06
Fig 07
Fig 08-09
Continues Over...
Fig 10
Fig 11
Machined flat
14
13
Top of rack
Rise and fall rack
Pinion
Cup chamfer
5
5

Assembly
10
Fig 12
Fig 13
Fig 14-15
WARNING! THE DRILL HEAD IS A
HEAVY AND SUBSTANTIAL PIECE
OF MACHINERY,YOU ARE ADVISED
TO HAVE HELP TO LIFT IT CLEAR
OF THE BOX AND FIT IT TO THE
COLUMN.
PIllar drill head
CHECK the drill head, ensure that the two hex
socket grub screws that lock the head in place on
the column are withdrawn and will not foul on the
column (5) when the head is fitted (see fig 16). Put
the lower assembly you have just been working on
in the designated position, make sure it is stable
and lift the drillhead (1) over the column (5) and let
it drop into place. Set the drill head approximately
fore and aft and lock in position using the two
caphead grub screws mentioned earlier. Check that
the drillhead is immobile. Everything on the drilling
machine is now secured, see fig 17.
Locate the lever feed handle (7) and it’s securing
Fig 16
8
4a
8
4b
Large Hex bolt
Face plate
4b
1
Grub screw

Assembly
11
Fig 17
caphead bolt, note the raised boss of the feed
mechanism and the two spigots inside the feed
handle. Mount the handle over the boss and ensure
the spigots inside the handle (7) engages into the
machined slot in the boss. Secure with the supplied
caphead bolt through the hole in the centre of the
handle through to the tapped hole in the mounting
boss (see figs 18-19-20-21).
Fig 18-19-20-21
Pulley cover knob
Locate the pulley cover knob (11), remove the Phillips
screw, insert the screw through the pre-drilled hole
in the pulley cover and secure the knob in place, see
fig 22. Fig 21
Continues Over...
Grub screw
Spigots
Raised bossThreaded hole
Machined slot
7
7
11

Assembly
12
Chuck guard
Locate the chuck guard assembly (6) and the three
Phillips screws.Offer up the fixing holes in the micro
switch unit with the three threaded holes to the side
of the drill head (1) and secure in place with the
Phillips screws, see figs 22-23
Fig 22-23
Plug the power connector into the micro switch unit,
unitl it clips home, see fig 24.
Fig 24
6
Thread holes
Phillips screw
Power connector
Morse taper arbor & chuck (Radial Drills Only)
Locate the morse taper arbor (10), insert the arbor
into the keyless chuck (9) then slot the assembly up
into the quill. Using a high faced mallet, lightly tap it
home. (see figs 25-26)
Fig 25-26
10
9
Bolt the pillar drill to the workbench or floor to secure
it in position.

Assembly
13
505203
AT2001DP
505204
AT2501DP
505205
AT2801FDP
505206
AT3202FDP
Pillar drills assembled.

Illustration and Parts Description
14
Motor
Pulley cover hand knob
Motor yoke locking knob
Drive belt tensioning lever lock
Crank handle
Rise and fall rack
Mounting flange
Base casting
Retaining collar
Lever feed handle
Keyless chuck
Drill table
Chuck guard
Chuck guard micro switch
On/Off switch shroud
Drill column
Bristol clamping handle
Pulley drive belt cover
Quill Pulley Motor Pulley
Jockey Pulley
(Drive belt tensioning)

Illustration and Parts Description
15
On/Off switch (A)
Emergency stop button (B)
Chuck guard height locking knobDepth stop assembly (A)
Depth stop scale (B)
Bristol clamping handle
for the drill table
Drive belt tensioning lever lock (A)
Motor yoke butterfly knob (B)
Bristol clamping handle for
securing the table mounting arm
Chuck guard micro switch
assembly. Moving the guard
will activate the switch, thus
shutting off the drill
Table tilt pointer (A)
Table tilt scale (B)
Table tilt clamping bolt
B
B
A
A
A
B
B
A
Depth stop nuts

Changing the Speed
16
WARNING! DISCONNECT THE
PILLAR DRILL FROM THE MAINS
SUPPLY BEFORE CONTINUING!
Locate and loosen the motor yoke butterfly locks (A).
Locate the drive belt tensioning lever (B), (see fig 27)
turn it clockwise, to move the motor assembly“in”.
This will release the tension from the drive belts (See
figs 29-30-31-32).
Fig 27
Turn the pulley train,see fig 28 to check the belts
move freely.Tension the whole belt train by turning
the drive belt tensioning lever (B) anti-clockwise, to
WARNING! TAKE CARE NOT TO
TRAP YOUR FINGERS WHEN
REPOSITIONING THE BELT ON
THE PULLEYS!
Refer to the speed select table and ascertain the belt
positions for the speed you require. Move the belts to
these positions.
Fig 28
Fig 29-30-31-32
Turn anti-clockwise
to tension the belts
Turn clockwise to
slacken the belts
move the motor assembly“out”. Tighten the motor
yoke butterfly knobs (A) to lock the motor assembly
in position.
A
B

Speed Select Table
17
505204 (AT2801DP) 505203 (AT2001DP) 505205 (AT2801FDP) 505206 (AT3202FDP)

Removing the Chuck Assembly
18
Lower the quill to its maximum depth by turning the
feed lever handle. While holding the handle adjust
the depth stop nuts (A) to lock the quill in position,
(See fig 33)
Place a piece of timber on the drill table to prevent
the chuck from being damaged and lower the quill to
its maximum depth by turning the feed lever handle.
Fig 33
Preparation
You wil require the morse taper drift (11)
Fig 34
Removing the chuck
Morse taper arbor
Quill slot
Fig 35
While holding the handle in place turn the chuck to
line up the morse taper arbor in the quill’s machined
slot, (See fig 34). Insert the morse taper drift (11) in
the quill’s slot, thus pushing the morse taper down
and releasing the chuck, (See fig 35).
Morse taper drift
15
A

Maintenance
19
Excessive dust in the motor can cause excessive heat
to develop. Every effort should be made to prevent
foreign material from entering the motor.
When operated under conditions likely to permit
accumulations of dust, dirt or waste, a visual
inspection should be made at frequent intervals.
Accumulations of dry dust can usually be blown
out successfully.
Caution:To avoid eye injury or adverse reaction
to dust, high pressure hoses should not be used
especially in poorly ventilated areas.The operator
performing this cleaning function should wear
safety goggles and dust filter mask.
After cleaning all dust and debris a light coating
of machine oil on the quill then to spread the oil.
If the machine is going to stand idle for any length
of time, a light coat of spray or machine oil over the
column and table will prevent rusting.
WARNING! DISCONNECT THE
MACHINE FROM THE MAINS
SUPPLY BEFORE CONTINUING!
WARNING! DO NOT USE THE
MACHINE IF THE POWER CABLE
HAS BECOME DAMAGED
WARNING! DO NOT ATTEMPED
TO REPAIR IT YOURSELF CONTACT
OUR TECHNICAL SALES TEAM FOR
ASSSISTANCE!
Cleaning
Electrics
If any servicing (other than the above cleaning)
becomes necessary the unit should be returned
to Axminster Tool Centre to be repaired by one of
our qualified electricians. Contact our technical sales
department for further assistance.
Call 03332 406406
Email [e-mail]
Motor speed
The speed of the motor cannot be regulated or
changed - no adjustment is necessary.

Troubleshooting
20
TROUBLE PROBABLE CAUSE REMEDY
Noisy operation 1. Incorrect belt tension
2. Dry Spindle
3. Loose spindle pulley
4. Loose motor pulley
1. Adjust the tension
2. Lubricate spindle
3. Checking tightness of
retaining nut on pulley,
and tighten if necessary
4.Tighten set screws in pulleys
Drill bit burns 1. Incorrect speed
2. Chips not coming out of hole
3. Dull Drill bit
4. Feeding too slow
5. Not lubricated
1. Change speed
2. Retract drill bit frequently
to clear chips
3. Resharpen drill bit
4. Feed fast enough-allow drill bit
to cut.
5. Lubricate drill bit
Drill bit leads off hole not round 1. Hard grain in wood or lengths
of cutting lips and/or angles not
equal
2. Bent drill bit
1. Resharpen drill bit correctly
2. Replace drill bit
Wood splinters on underside 1. No “back-up material” under
workpiece
1. Use“back-up material”
Workpiece torn loose from hand 1. Not supported or clamped
properly
1. Support workpiece or clamp it
Drill bit binds in workpiece 1.Work piece pinching drill bit
or excessive feed pressure
2. Improper belt tension
1. Support Work piece or clamp it
2. Adjust tension
Excessive drill bit runout or
wobble
1. Bent drill bit
2.Worn spindle bearings
3. Drill bit not properly
installed in chuck
4. Chuck not properly installed
1. Use a straight drill bit
2. Replace bearings
3. Install drill bit properly
4. Install chuck properly
Quill Returns too slow or too fast 1. Spring has improper tension 1. Adjust spring tension
Chuck will not stay attached to
spindle it falls off when trying to
install it
1. Dirty, grease, or oil on the
tapered inside, surface of chuck or
on the spindles tapered surface
1. Make sure all surfaces are free
of dust and grease