AYVAZ TKK-3 User manual

THERMOSTATIC STEAM TRAP
TKK-3/ TKK-3Y
USER
MANUAL

© 08/2022 Hacı Ayvaz Endüstriyel Mamuller Sanayi ve Ticaret A.Ş.
All Rights Reserved.
AYVAZ® is a registered trademark.
Please read this manual before you start using it!
SYMBOLS AND DESCRIPTIONS
Warning Signs in User's Guide
MPORTANT INFORMATION
DANGER
FIRE DANGER Warning danger of fire!
HOT SURFACE Warning risk of hot surface!
HIGH VOLTAGE
Shows useful tips and suggestions.
Indicates danger to life and property.
Warning danger of electric shock!

CONTENT
General Information
General Features
Safety and Environmental Instructions
Transport, Packaging and Storage
Installation
Operation
Maintenance and Cleaning Disassembly,
Maintenance and Cut-out
Technical Drawing
2
2
PAGE TITLE
3-4
4
5
5
6
7
8-9

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Product Code: TKK-3
2. GENERAL FEATURES
2.1 GENERAL SAFETY INFORMATION
Safe use of the trap is ensured if it is properly installed and maintained by
a qualified person in accordance with the operating instructions. In-line
installation of the trap, safety instructions, safety equipment and correct use of
tools must also be appropriate.
PRESSURE
Before maintenance, be aware that there may be pressure in the pipeline to which
the trap is connected. If there is pressure in the system, the pressure must be
relieved safely.
TEMPERATURE
Pay attention to the temperature of the trap before maintenance. Wait for the
temperature to return to normal as this may cause physical injury.
2.2 GENERAL PRODUCT INFORMATION
TKK-3; It is a combination of bimetallic, thermostatic and thermodynamic steam
trap. Opening and closing is provided by bi metal plates. The dirt trap inside the
trap prevents the metal plates from getting dirty. Valve design is like check valve.
By paying attention to the flow direction, it can be installed horizontally, vertically
and at an angle. Body cover is forged steel, internal parts are completely stainless
steel.
1. GENERAL INFORMATION
TKK-3 THERMOSTATIC STEAMTRAP
·Products are designed and manufactured by professional team. All parts are
manufactured with high quality standards and environmental factors in mind.
·The user manual describes the correct and safe use of the item. All health and
safety instructions must be followed during the installation.
·The operating area must be selected correctly to avoid missapplication.
· That user manual is a part of the product and must be read.
·The installer must carry out the installation in accordance with the warnings and
information specified in the user manual.
· General terms and conditions stated at sales document.
· Ayvaz reserves the right to change products, specifications at any time without
any prior notice.

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3. SAFETY AND ENVIRONMENTAL INS.
This equipment is manufactured for commercial use. May be dangerous for home
use.
3.1 General Safety Instructions
3.2 Operation Conditions
PRESSURE CLASS PN40
PMA-Pressure Max Allowable (bar) 40
TMA-Temperature Max Allowable (°C) 400
PMO-Pressure Max Operation (bar) 32
TMO-Temperature Max Operation (°C) 250
PMX-Max Differanciel Pressure (bar) 21
TKK-3 THERMOSTATIC STEAMTRAP
·Follow the installation and maintenance instructions of the user manual.
·Wear protective goggles and gloves during operation.
·Repairs should only be carried out by technical experts. Otherwise, accidents
may occur.
·Do not use non-operating switches and electronic devices. Contact the
authorized service for support.
·Signs should be placed where the fluid temperature is 60 ° C and above.
The item must be operated in accordance with the general safety instructions
listed above. Ayvaz cannot be held responsible for problems arising from use that
does not comply with the safety instructions.
3.3 Incorrect Usage
Incorrect use may result in hazardous situations and injuries.
· Do not make any changes to the product without authorization. Otherwise the
product will not be covered by the warranty.
· Do not use the product in hazardous areas.
Ayvaz cannot be held responsible for any dangerous situations and injuries caused
by incorrect usage.
Do not use this item in combination with safety precautions or emergency
devices.

4
TKK-3 THERMOSTATIC STEAMTRAP
3.4 Responsibility of the User
This item is a commercial product. Therefore, the user is responsible for legal
obligations related to occupational safety.
Along with the safety instructions specified in this user manual; accident
prevention measures and environmental protection laws must be considered.
To use the item safely, the user must follow the instructions below;
·The user must be regularly familiar with occupational health and safety issues, be
familiar with first aid and be able to follow the instructions in this manual.
·User must read user manual and safety instructions and understand.
·Do not test the item and do not use it out of design purpose.
·Control of the safety, pressure and temperature of the facility where the item
will be decided by the user.
3.5 User Competence
Operating and handling errors can cause serious injuries to the user and
damages to the product.
·Actions described in this guide, a user with qualifications which is mentioned below
can perform the installation.
·The installation has to be done by qualified installers.
Competent User
A competent user is an individual authorized by the company, who is eligible
to understand the technical information contained in this manual, has knowledge
of measurement and control, knows the legal responsibilities of the country in
which he performs the operation or installation operation, is able to
operate independently in dangerous areas, in compliance with current
standards and regulations.
3.6 Personal protective equipment
Personal protective equipment is a means of protecting competent users from
hazards that may occur during operation. The competent user must wear personal
protective equipment during installation.Follow the protection directives at the work
site.Personal protective equipment must be supplied by the company that
purchased the product.
4. TRANSPORT, PACKAGING AND STORAGE
4.1 Transport
After the item reaches you, check for damage caused by the transport. Report any
significant damage immediately.
4.2 Packaging and Storage
Do not remove the package before installing the item. Keep the item in a safe place
for damage.

5
6. OPERATION
In bi-metallic traps, the main element is the valve and the bi-metal itself. Bi metal
is a composite material consisting of two separate plates with different expansion
coefficients.
OPENING
When the system is cold, the valve is open and non-condensable gases and cold
condensate are discharged. While the system is in operation, the bi-metallic
plates, which contract with the cooling of the condensate coming to the trap, push
the valve from the seat and allow the condensate to be discharged.
CLOSING
When hot condensate comes, the amount of bending at different temperatures is
proportional to the length of the protrusions, so the long protrusions and then the
short ones are bent respectively. Therefore, they gradually pull the valve towards
its seat. As the temperature increases, the applied force also increases and
stabilizes the bearing. As can be understood from its working principle, it keeps
the condensate in the steam chamber and waits for the temperature to drop a few
degrees below. This feature should be considered in practice .
INSTALLATION STEPS
a- Unscrew the cover body connection bolts.
b- Take out the capsule.
c- Unscrew the capsule seat.
d- Clean the entire body, interior parts and gasket seating surfaces.
e- Use a new cover gasket while assembling. Check the operation of the
capsule. Replace with a new one if necessary.
TKK-3 THERMOSTATIC STEAMTRAP
5. INSTALLATION
Before the installation, you should read safety instructions carefully.
a- Check the label and technical information sheet if the product is
suitable for the required installation.
b- Check the maximum pressure and temperature values. lf the pressure
in the system is higher than the maximum value of the product, provide the
use of safety tools in order to prevent the excess pressure.
c- Remove the product from package carefully. Parts of the product may
resemble the packaging element. In this case, please contact your dealer.
d- Consider the temperature of the released condense as 100ºC if there
is discharge of condense into atmosphere. Be sure that the system is
working correctly after the installation and maintenance.
e- Be sure to install on the correct equipment by referring to the
product label.
f- Make sure that the straps are fully seated and tightened.
g- Tighten the jacket by using metal wires.

6
7. MAINTENANCE AND CLEANING
7.1 Maintenance
Before performing any operation on the steam trap; The trap must be
isolated from the supply line and the return line, and the pressure in the
system must be safely relieved.
The trap must then be left to cool. Care must be taken to ensure that all
connection surfaces are clean while reassembling the system.
7.2 Cleaning
It may cause physical injury, product damage, and environmental damage.
The fluid in the device may pose a risk to the user, the environment and the device
itself.
·If there is a shut-off valve, first the lower and then the upper shut-off valve is
closed. The fluid in the device is discharged into a suitable container by means of a
drain plug or valve.
·The device is carefully disassembled.
·The inside of the device is cleaned with a soft brush and the outside with a wet
cloth and left to dry.
·The electrical connections must not come into contact with the wet area.
It may cause product damage and environmental damage.
·Do not use aggressive cleaning materials.
·Do not clean with sharp or hard objects.
TKK-3 THERMOSTATIC STEAMTRAP

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8. DISASSEMBLY, SEND TO MAINTENANCE
AND DISABLE
Fluid that can cause physical injury, product damage, and environmental damage.
·Carefully clean the disassembled device to avoid physical injury, product
damage, and environmental damage from fluid.
8.1 Disassembly
If there are shut-off valves; Safely disassemble the device after closing the shut-
off valves.
If there is no shut-off valve, only remove the device on the tank to be removed
when the system pressure and electrical connections are disconnected.
8.2 Sending to maintenance
Before sending for service, carefully clean the device to prevent physical injury,
product damage, and environmental damage from fluid.
Contact our customer representative for shipping procedures.
8.3 Disable
This product is manufactured from high quality parts and materials that can be
recycled and reused. Therefore, do not dispose of the product with household or
other waste at the end of its service life.
You can take it for evaluation at metal recycling facilities.
TKK-3 THERMOSTATIC STEAMTRAP

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9.TECHNICAL DRAWINGS
3
8
5
2
6
4
1
7
TKK 3
PARÇALAR / PARTS
1
Gövde
Body
Paslanmaz Çelik
Forged Steel ASTM A105
2
Kapak Contası
Cover Gasket
Klingerit
Klingerite
3
Kapak
Cover
Paslanmaz Çelik
Forged Steel ASTM A105
4
Filtre
Strainer
Paslanmaz Çelik
Stainless Steel AISI 304
5
Kapsül Siti
Air Vent Seat
Paslanmaz Çelik
Stainless Steel AISI 304
6
Termostatik Kapsül
Thermostatic Capsule
Paslanmaz Çelik
Forged Steel
7
Sid Contası
Seat Gasket
Paslanmaz Çelik
Stainless Steel AISI 304
8
Baskı Yayı
Pressure Spring
TKK-3 THERMOSTATIC STEAMTRAP

9
MATERIALS
1Body Stainless Steel
2Cover Gasket Klingirit
3Cover Stainless Steel
4Filter Stainless Steel
5Capsule Seat Stainless Steel
6Thermostatic Capsule Stainless Steel
7Cover Gasket Stainless Steel
8Spring
TKK-3 THERMOSTATIC STEAMTRAP
Stainless Steel

USER MANUAL
THERMOSTATIC STEAM TRAP
TKK-3 / TKK-3Y
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