Bachmann LI1000 User manual

700.0000_User_Manual_REV02_EN created by BWS PM 1
LI1000
Manual
Bachmann GmbH
Ernsthaldenstraße 33
70565 Stuttgart
Germany
Phone: [phone]
Fax: [phone]
E-Mail: [email protected]
Internet: www.bachmann.com

700.0000_User_Manual_REV02_EN created by BWS PM 2
Content
1. General Safety Instructions.............................................................................................................. 3
1.1 Intended Use ........................................................................................................................... 3
1.2 User requirements................................................................................................................... 3
1.3 Working area and enviroment ................................................................................................. 3
1.4 Safety-conscious state ............................................................................................................ 4
1.5Transporting............................................................................................................................. 4
1.6 Storage.................................................................................................................................... 4
1.7 Cleaning, maintenance and repair .......................................................................................... 5
2. Other applicable documents ............................................................................................................ 5
3. Technical overview........................................................................................................................... 6
4. Technical data.................................................................................................................................. 6
5. Dimensions....................................................................................................................................... 7
6. Switching the battery on and off....................................................................................................... 7
6.1 Switching the battery on.......................................................................................................... 7
6.2 Switching the battery off.......................................................................................................... 7
7. Charge the battery............................................................................................................................ 8
7.1 Charge the battery................................................................................................................... 8
7.2 Battery charging times............................................................................................................. 8
7.3 Display state of charge............................................................................................................ 8
8. Reset the battery.............................................................................................................................. 8
9. Performing a battery firmware update.............................................................................................. 9
10. Wake the battery ......................................................................................................................... 9
11. Storage........................................................................................................................................ 9
12. Transportation............................................................................................................................ 10
13. Cleaning..................................................................................................................................... 10
14. Maintenance and repair............................................................................................................. 10
15. Disposal..................................................................................................................................... 10
16. Error handling............................................................................................................................ 10
17. Customer service....................................................................................................................... 11

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1. General Safety
Instructions
Failure to observe the following safety
instructions may result in serious injury,
damage to the device or property damage.
1.1 Intended Use
The battery LI1000 is only to be used with
BACHMANN approved devices. Any other use
is considered as improper use.
Components not approved by BACHMANN for
the battery LI1000 can cause fires and
explosions. Persons can be seriously injured or
killed. Property damage can occur.
Only connect electrical devices
approved by BACHMANN
Only electrical devices that are ready
to plug in and can be connected to the
docking station sockets within the
specification may be mounted.
The battery may only be used by
trained personnel.
If the battery is not used for its intended
purpose, persons may be seriously injured or
killed. Property damage can occur.
Use the battery according to the
instructions in this manual.
1.2 User requirements
Users without instruction cannot recognize or
estimate the dangers of the battery. The user
or other persons can be seriously injured or
killed.
Read, understand and store the
instructions carefully.
If the battery is passed on to third
parties, these instructions must also be
provided.
If anything is unclear: Contact
BACHMANN Customer Service.
The user has received instruction from
a BACHMANN employee or expert
before working with the battery for the
first time.
1.3 Working area and enviroment
The battery is not protected against all
environmental influences.
If the battery is exposed to certain
environmental influences, the battery may burn
or explode. Persons can be seriously injured or
killed. Property damage can occur.
Protect the battery from heat and fire.
Protect the battery from direct sunlight.
Use the battery only in a dry, closed
environment.
Do not expose the battery to dripping
or splashing water.
Store the battery only in a temperature
range between 0 °C and 50 °C.
Do not cover the battery with insulating
objects during charging and
discharging.
Do not expose the battery to high
pressure.
Do not place the battery in the
microwaves.
Protect the battery from chemicals and
salts.
WARNING!
WARNING!
WARNING!
WARNING!
WARNING!

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1.4 Safety-conscious state
The LI1000 battery is in a safe condition if the
following conditions are met:
The battery is undamaged.
The battery is clean and dry.
The battery works and is unchanged.
The battery can no longer function safely in an
unsafe condition. The battery may burn or
explode. Persons can be seriously injured or
killed. Property damage can occur.
Only work with an undamaged and
functioning battery.
Do not open, disassemble, repair or
modify the battery.
Do not charge or discharge the battery
if it has a fault or damage. Please
contact customer service.
If the battery is dirty: Clean the battery.
Do not touch or short-circuit the battery
contacts with metallic objects.
Do not place any objects on the
device.
A damaged or defective battery can smell
unusually, smoke or burn. Persons can be
seriously injured or killed. Property damage
can occur.
In case the battery smells unusually or
smokes: Do not use the battery, keep
it away from flammable materials and
contact BACHMANN customer
service.
If the battery is on fire: Try to
extinguish the battery with a fire
extinguisher. Contact the fire brigade
in an emergency
1.5 Transporting
The battery is not protected against all
environmental influences.
If the battery is exposed to certain
environmental influences, the battery may be
damaged. Persons can be seriously injured or
killed. Property damage can occur.
Do not transport a damaged battery
Transport the battery in an electrically
non-conductive package.
If the battery is damaged, contact
BACHMANN customer service.
The battery may tip over or move during
transport. Persons can be injured and damage
to property can occur.
Pack the battery in its packaging so
that it cannot move.
Secure the packaging so that it
cannot move.
1.6 Storage
The battery is not protected against all
environmental influences.
If the battery is exposed to certain
environmental influences, the battery may be
damaged.
Keep the battery clean and dry.
Store the battery in a closed room.
Keep the battery separate from the
Mediacaddy.
Store the battery in an electrically
non-conductive package.
Store the battery in a temperature
range between 0°C and + 50 °C.
WARNING!
WARNING!
WARNING!
WARNING!
WARNING!

700.0000_User_Manual_REV02_EN created by BWS PM 5
1.7 Cleaning, maintenance and
repair
Sharp cleaning agents, high-pressure cleaners
or sharp objects can damage the battery. If the
battery is not cleaned properly, components
may not function properly and safety devices
may be overridden. Persons can be seriously
injured.
Clean the battery as described in this
manual.
If the battery is not serviced or repaired
correctly, components may no longer function
properly and safety devices may be
overridden. Persons can be seriously injured or
killed.
Do not service or repair the battery
yourself.
If the battery needs servicing or
repair: Contact BACHMANN
Customer Service.
2. Other applicable
documents
In addition to this manual, read, understand
and store the following documents:
Manual Nova-150SR Charger
Shipping Lithium Ion Batteries for
Cordless Power Tools and Electric
Garden Equipment: Implementation of
Dangerous Goods Transport
Regulations
Manuals and safety information on
BACHMANN's independent systems can be
found on the Internet at:
https://www.bachmann.com/en/downloads/tech
nical-documents/
WARNING!
WARNING!

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3. Technical overview
1) Push button
Switches the battery on and off and
indicates whether an error has
occurred.
Button lights up "white" Battery is
on.
The button does not light up the
battery is off.
Button lights up "red" There is an
error with the battery, see Chapter -
Error Handling.
2) Handle
The handle is used to carry and guide
the battery.
3) USB bootloader
The USB socket is used to update the
battery.
4) Charging socket
The charging socket is used to charge
the battery.
5) LED bar graph display
The LED bar display shows the battery
charge status and faults.
6) Kensington Lock
The Kensington Lock is used to back
up the battery.
7) Reset-Button
The reset button is used to reset the
battery electronics.
4. Technical data
LI1000
Electrical parameters
Charging voltage
29,4 VDC
Battery capacity
950 Wh
Battery cell type
Li-Ion
Power output
Output 1:
Unregulated output voltage
20-29 VDC
Output current
12 A
Output 2:
Regulated output voltage
24 VDC
Output voltage tolerance
+/- 2,5 %
Output current
7,5 A
Further product attributes
Material
Housing:
ABS plastic, black similar RAL 9005
Scope of delivery
1x Battery
1x Safety information
Weight Battery
4,8 kg
Product dimensions (B x H x T)
237x77
x220
In carton
Environmental conditions
Protection type
IP20
Permissible storage temperature
0°-50°C
Permissible temperature range discharging
10°- 35°C
Permissible temperature range charging
10°- 35°C
Accessoires
Accessoires:
Nova
150SR
Charger

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5. Dimensions
6. Switching the battery
on and off
6.1 Switching the battery on
The battery can only be switched on if it is
completely inserted in the docking station and
contacting has taken place.
Follow these steps to switch on the battery
Make sure the battery is fully charged.
Insert the battery in the docking
station.
Press the push button
The push button starts to light up in "white".
The LED segment display is activated and
permanently indicates the remaining charging
capacity during operation.
The outputs of the battery are enabled, voltage
is applied to the outputs.
6.2 Switching the battery off
To turn off the battery, follow these steps:
Press the push button while the battery
is in the docking station.
The push button and LED segment display
extinguish. The battery is in "Standby" mode.
No voltage is applied to the outputs of the
battery.

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7. Charge the battery
7.1 Charge the battery
To charge the battery, follow these steps:
Connect the charger to the socket
Connect the charger to the charger
socket on the front of the battery
Charging starts automatically. The LED
segment display on the battery is activated and
a running light indicates the current charge
level of the battery.
The yellow LED on the charger starts flashing
evenly at regular intervals. When the battery is
fully charged, the green LED lights up
permanently. If there is an error, the red LED
lights up.
For further operating instructions on the
charger:
Read manual for NOVA 150-SR
PLEASE NOTE: It is possible to charge the
battery while it is connected to one or more
active consumers. However, the battery and its
electronics are not designed for this mode of
operation in the long term, so it is
recommended to charge and discharge the
battery separately for normal operation.
7.2 Battery charging times
It takes approx. 8 to 10 hours to charge a
completely empty battery.
The first charging process during
commissioning can be shorter, as the storage
batteries are not delivered completely
discharged.
The charging time depends on various
influences, e.g. the temperature of the battery
or the ambient temperature. Actual charging
time may differ from specified charging time.
For further operating instructions:
Read manual for NOVA 150-SR
7.3 Display state of charge
While the battery is not in the docking station
or during charging, the current charging status
can be displayed.
Press the push button
The charge status indicator (see
figure) shows the charge status in
bright light for ten seconds.
The LED bar segment of the battery displays
the current charge status of the battery.
One bar corresponds to approx. 10% of the
current state of charge.
8. Reset the battery
The battery has a "reset" function which can be
used to reset the battery in the event of an
error. For more information on error handling,
see chapter 16 - Error Handling.
Press the "Reset" button - Use the
supplied reset tool or alternatively a
pointed object.
When the system reset is triggered, the battery
electronics are reset and restarted.

700.0000_User_Manual_REV02_EN created by BWS PM 9
9. Performing a battery
firmware update
With an USB stick, a firmware update can be
uploaded to the battery via the USB socket on
the memory front. This allows the firmware to
be updated and optional function extensions to
be enabled.
To start the firmware update:
Plug the USB stick into the USB
socket in the battery front
Press the reset button with the
enclosed reset tool.
The circle segment display around the USB
bootloader starts to light up white. The update
process is started.
Approx. 15 seconds after pressing the reset
button, the push button flashes white three
times. The firmware update was completed
successfully.
As soon as all LED´s are extinguished, the
USB stick can be removed from the USB
socket and the files removed from the stick.
Updates and the necessary files are provided
by BACHMANN Customer Service.
10. Wake the battery
If a completely discharged battery is not used
for a long period of time, the battery store may
be deeply discharged. In this case, the battery
can no longer be switched on. For more
information, see chapter 16 - Error Handling.
To wake the battery, follow these steps:
Connect the charger to the mains
supply.
Connect the charger to the charger
socket on the front of the battery.
If charging does not start automatically:
Press the „Wake-Up“ button on the
charger.
The yellow LED on the charger starts flashing
at regular intervals.
The LED segment display on the battery is
activated with a time delay and indicates the
current charging state of the battery by a
running light.
11. Storage
For optimal storage BACHMANN recommends
storing the battery at a state of charge of
approx. 50% (5 blue LEDs).
To prevent aging of the battery cells,
BACHMANN recommends storing the battery
in the temperature range between 15°C and 25
°C.
Store the battery in such a way that
the following conditions are met:
•The battery is switched off.
•The battery is out of the reach of
children.
•The battery is clean and dry.
•The battery is in a closed room.

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•The battery is separate from
other devices or chargers.
•The battery is in an electrically
non-conductive package.
•The battery is not stored outside
the permissible temperature
range of 0°C to 50°C.
12. Transportation
The battery underlies the requirements for
transporting dangerous goods. The battery is
classified as UN 3480 (lithium-ion batteries)
and has been tested in accordance with the
UN Manual for Tests and Criteria, Part III,
subsection 38.3. Read the document carefully
before shipping the battery.
Pull the battery out of the docking
station.
Ensure that the battery is in a safe
condition
Pack the battery in such a way that
the following conditions are met:
•The packaging is not
electrically conductive
•The battery cannot move
in the packaging
Secure the packaging so that it
cannot move
13. Cleaning
Switch off the battery
Clean the battery with a dry cloth
14. Maintenance and
repair
Do not service or repair the battery
yourself
If the battery needs servicing or
repair: Contact BACHMANN
Customer Service.
15. Disposal
Do not dispose of the battery in normal
domestic waste. Return the battery to
BACHMANN GmbH for correct disposal.
Contact BACHMANN Customer
Service and request a return.
BACHMANN GmbH will send you
non-conductive transport packaging
for return, as an alternative you can
also return the battery in its original
packaging.
Before sending, make sure that the
battery is completely discharged and
switched off.
16. Error handling
The battery has a red LED, which lights up the
push button in the event of an error. The
outputs of the battery are deactivated. The
following table lists possible errors and their
possible solution approach.
Error
Solution approach
Battery cannot
be switched
on/off.
Possibly the electronics
have hung up. Please press
the "Reset" button located
near the carrying handle. If
the battery is switched on,
make sure that all
connected devices have
been switched off properly
before pressing the "Reset"
button.
Battery cannot
be switched
on/off.
The push
button lights
red when the
switch is
pressed.
The battery electronics has
detected an error and
prevents the release of the
battery voltage at the
outputs. Check the
permitted operating
conditions (temperature,
output power, operating
voltage of the connected
devices).
Battery cannot
be switched
on
The battery has discharged
deeper than permitted. An
electronic protection function
prevents the switching on to
prevent further discharge.
Connect the charger and
press the "Wake Up" button.
The yellow LED on the
charger, which is now
permanently lit, indicates
that the battery is being
charged. After some time,
the yellow LED starts
flashing. From this point on,
the soft-load mode is
terminated, and the battery
is loaded normally.