Backyard BY16-101-003-04 User manual

BY16-101-003-04 / English 1/12
BY16-101-003-04
Outdoor LP Gas Barbecue Grill
ASSEMBLY INSTRUCTIONS
Before getting started with the assembly:
Select a level surface that does not have cracks or openings to avoid any small
components or hardware from getting lost.
Level surface must be smooth/soft to avoid scratching or damaging any surface finish of
all components.
Ensure the level surface is large enough to layout all components and hardware.
Tighten hardware and connections by hand first, then fully tighten with screwdriver or wrench.
Be cautious to not over tighten which may damage surface or strip hardware.
Follow all steps properly when assembling your grill.
Before starting grill operation:
Perform Leak Test
Fill the LP gas cylinder with type 1 cylinder valve.
After grilling:
Turn off the cylinder valve
Turn both burner control knobs to ‘OFF’position.
Loading capacity
Maximum loading weight of side tables: less or equal to 15 lbs (6.8kg)
Maximum loading weight of warming rack: less or equal to 8.8 lbs (4kg)

BY16-101-003-04 / English 2/12
Exploded View (components you should have)

BY16-101-003-04 / English 3/12
Parts List (Components you should have)
Part
Parts Description
Quantity
1
Lid
1
2
Lid plastic pad
2
3
Lid handle
1
4
Lid hinge
2
5
Warming rack
1
6
Cooking grid
1
7
Heat tent
2
8
Fire bowl assemble
1
9
Side shelf
2
10
Control knob
2
11
Grease cup
1
12
Right front leg
1
13
Right rear leg
1
14
Left front leg
1
15
Left rear leg
1
16
Right brace & tank holder assemble
1
17
Left brace
2
18
Rear brace
1
19
Tank support bracket
1
20
Axle
1
21
Wheel
2
22
Leg cap
2
23
Cart front panel
1
Hardware Pack
Hardware List
M6 x 12 bolt
36 pcs
M8 washer
4 pcs
Retainer
4 pcs
Wing Nut
2 pcs
Rolling pin
2 pcs
Tools required for assembly (not included): Philips Screwdriver & Wrench

BY16-101-003-04 / English 4/12
ASSEMBLY INSTRUCTIONS
Step 1
Install Left brace (17) to Left front leg (14) and Left rear leg (15), using M6x12 Bolt (A) to
fasten.
Step 2
Insert Leg cap (22) to Left legs (14 and 15) and fasten with M6 x 12 bolt (A).

BY16-101-003-04 / English 5/12
Step 3
Install Right brace & tank holder assemble (16) to Right front leg (12) and Right rear leg (13),
fasten by M6 x 12 bolt (A).
Step 4
Penetrate the Tank bracket (19) to the square hole of right legs (12 and 13) as shown.
Round holes in legs and tank bracket must be concentric.
Accordingly to diagram shown below, insert Axle (20) through Wheel, Legs and Tank bracket
per sequence listed:
M8 Washer (B) >> Wheel (21) >> M8 Washer (B) >> Right front leg (12) >> Tank bracket (19)
>> Right rear leg (13) >> M8 Washer (B) >> Wheel (21) >> M8 Washer (B)
Locked Axle (20) by penetrating Retainer (C) to both ends.

BY16-101-003-04 / English 6/12
Step 5
Connect Cart front panel (23) to the assembled cart frame with M6 x 12 bolt (A).
Step 6
Install Rear brace (18) to back of assembled cart frame with M6x12 bolt (A).
Hints: If ignition system fails to spark, use Match Holder which attached to (14) Left Front Leg for ‘Match Lighting’.
See ‘MATCH LIGHTING THE MAIN BURNERS’ in Operating Instructions for details.

BY16-101-003-04 / English 7/12
Step 7
Place Fire bowl assemble (8) onto assembled cart frame and fasten with M6x12 bolt (A).
Step 8
Place the Control knobs (10) onto the shafts.

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Step 9
Tighten about 1/2 of its thread length of M6x12 bolt (A) to both sides of Fire bowl assemble
(8), letting have 6mm gap for temporarily laying side shelves as shown in Figure 9.1
Hang Side shelves (9) to the M6x12 bolt (A) and press down as shown in Figure 9.2
Fully tighten all bolts to secure both side shelves as shown in Figure 9.3
Step 10
Install Lid handle (3) and Lid plastic pad (2) to Lid (1), then secure with Wing nut (D).
Fasten Lid hinge (4) to Lid (1) with M6x12 bolt (A).

BY16-101-003-04 / English 9/12
Step 11
Place assembled Lid (1) to Fire bowl assemble (8), insert Rolling pin (E) through the holes of
Lid hinge and Fire bowl Hinge, then lock the rolling pin with Retainer (C).
Step 12
Place Warming rack (5) to the grill step by step as shown in Figure 12.1 through 12.4
Figure 12.1
Figure 12.2
Figure 12.3
Figure 12.4

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Step 13
Place Heat tent (7) inside Fire bowl on top of burners.
Step 14
Place the Cooking grid (6) on fire bowl.