Backyard PRO User manual

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LP GAS AND CHARCOAL
GRILL ASSEMBLY
INSTRUCTIONS
KEEP THIS MANUAL FOR FUTURE REFERENCE.
THIS INSTRUCTION MANUAL CONTAINS INFORMATION NECCESSARY
FOR SAFETY, ASSEMBLY AND USE OF THIS APPLIANCE. DO NOT USE
THE APPLIANCE UNTIL YOU HAVE READ THIS MANUAL.
10/2014

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FOR YOUR SAFETY:
1. Read all instrucons before assembling or operang your grill.
2. Follow all safety instrucons, even if you purchased this grill assembled.
3. This guide is intended for the end user. Retain for future reference.
4. This grill is intended for outdoor use only. Do not aempt to use indoors.
5. This grill is intended for use on stable surfaces. Do not aempt to use it on or in
recreaonal vehicles or boats.
6. This grill is intended for LP gas only.
7. Do not store or use ammable vapors or liquids near this appliance.
8. Do not keep any disconnected LP cylinders near this appliance.
DANGER:
If you smell gas:
1. Immediately shut o gas to appliance.
2. Exnguish any open ame.
3. Open lid.
4. If odor connues, stay away from appliance and contact re department.
SAFETY PRECAUTIONS
1. Conform with all local and / or naonal codes for gas product installaon, including
Naonal Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installaon
Code, CSA B149.1, and / or Propane Storage and Handling Code B149.2.
2. This grill must be electrically grounded in accordance with local and / or naonal codes,
including Naonal Electrical Code, ANSI Z21.58-2007, and / or the Canadian Electrical
Code, CSA 1.6-2007.
3. Before each use, check grill, hoses, tanks, and other equipment for abrasions, cracks,
frays, wear, or cuts. Replace damaged equipment as specied in the parts list before
using the grill.
4. Before each use, perform a leak test.
Warnings

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Table of Contents
1. Tools and Parts
2. Hardware
3. Assembly Instrucons
4. Care and Maintenance
6. Frequently Asked Quesons
5. Warranty Informaon

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2
1
Description
Screwdriver
(not provided)
Description
Adjustable wrench
(not provided)
Tools Required
Tools Required
Tools Required
Tools Required
5
2
1
Description
Screwdriver
(not provided)
Description
Adjustable wrench
(not provided)
Tools Required
Tools Required
Tools Required
Tools Required
5
Required Tools
Hardware List
Adjustable wrench (Not Included) Philips head screwdriver (Not Included)

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Parts List

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Assembly Instrucons
Step 1
Assemble the boom shelf (23) to
the legs (20) using BOLT M6*50 (AA)
- 4 PCS and NUT M6 FLANGE LOCK
(EE) - 4 PCS.
Step 2
Assemble the long fence rails (21) to
both legs using BOLT M6*12 (BB) - 8
PCS.

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Assembly Instrucons
Step 3
Assemble the threaded casters (22)
to legs by twisng clockwise unl
ght.
Turn over the boom assembly
when completed and lock all
casters to prevent from moving.
Step 4
Assemble the boom hinges (14) - 4
PCS to the back of body (15) using
BOLT M6*40 (CC) - 8 PCS.

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Assembly Instrucons
Step 5
Align and place body on top of the
legs. Using BOLT M6*12 (BB) - 10
PCS, aach the triangular bracket
le (19) and right (18) to back of
body and legs as shown in Fig. 1.
Secure front of body to legs using
M6*12 (BB) - 2 PCS with M6 SPACER
(JJ) - 2 PCS.
Step 6
Aach the accessory holder (17) to
body using BOLT M6*12 (BB) - 4 PCS.

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Assembly Instrucons
Step 7
Assemble gas tank holder (24) and
gas tank hook (25) on the le leg
using BOLT M6*12 (BB) - 4 PCS.
Step 8
Screw in BOLT M6*12 (BB) - 2 PCS
halfway on the upper corners of the
side burner body (27) as shown in
Fig. 2a.
Slide in the two screws in opening
(Fig. 2b) to hold the side burner body
in posion. Using M6*12 (BB) - 4 PCS,
fasten the side burner body in place
and ghten all screws.

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Assembly Instrucons
Step 9
Mount knob base (26) to front of
side burner body using BOLT M4*8
(HH) - 2 PCS.
Push knob (36) into side burner
controller.
Step 10
Assemble the side burner (29) by
sliding it on the top center of the
side burner body.
Secure burner to body using BOLT
M4*8 (HH) - 2 PCS.
Ax the terminal to gas controller as
shown in Fig. 3.

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Assembly Instrucons
Step 11
Assemble back panel (1) to back
side of gas side using BOLT M6*12
(BB) - 3 PCS.
Step 12
Assemble lid hinges (8) - 2 PCS on
charcoal lid (4) using M6*40 (CC) - 4
PCS. and NUT M6 FLANGE LOCK (EE)
- 4 PCS.
Aach the charcoal stack (2) - 1 PC on
charcoal lid using BOLT M6*12 (BB) -
2 PCS and NUT M6 FLANGE LOCK (EE)
- 2 PCS.
Assemble the lid handle (7) to
charcoal lid using the preinstalled
screw that comes with the handle.
Remove screw from lid handle then
place lid handle base (6) as shown.

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Assembly Instrucons
Step 13
Assemble lid hinges (8) - 2 PCS on
gas lid (3) using M6*40 (CC) - 4 PCS
and NUT M6 FLANGE LOCK (EE) - 4
PCS.
Step 14
Assemble the rebox handles (32)
and handle bases (31) to rebox lid
and body (right) using BOLT M6*25
(DD) - 4 PCS.

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Assembly Instrucons
Step 15
Screw in BOLT M6*12 (BB) - 2 PCS
halfway on the rebox (35) as
shown in Fig. 5a.
Slide in the two screws in opening
(Fig. 5b) to hold the rebox in
posion. Using M6*12 (BB) - 9 PCS,
fasten the rebox in place and
ghten all screws.
Step 16
Align and place gas lid on top of the
body (le side). Place PIN ROLL (GG)
- 2 PCS though the hinges and secure
with COTTER PIN (FF) - 2 PCS.
Align and place charcoal lid on top of
the body (right side). Place PIN ROLL
(GG) - 2 PCS through the hinges and
secure with COTTER PIN (FF) - 2 PCS.

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Assembly Instrucons
Step 17
Aach liing handles (12) - 2 PCS to
charcoal pan (13).
Lower liing system to body
(charcoal side) as on Fig. 6.
Aach ame tamers (11) - 3 PCS to
gas side of body.
Step 18
Assemble the warming rack (9) - 2
PCS by inserng the top two ends
into the lids and the boom side
into the body.
Secure th top part of warming rack
with COTTER PIN (FF) - 4 PCS.

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Assembly Instrucons
Step 19
Place cooking grates (33) - 2 PCS
and charcoal pan (34) into rebox.
Step 20
Insert cooking grates (10) - 4 PCS
into body.
Aach “S” hooks (5) - 4 PCS to
accessory holder.

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Assembly Instrucons
FULLY ASSEMBLED
Step 21
Slide drip trays (16) - 2 PCS
underneath each side of the body.
Connect baery to ignion buon
by gently removing the cap, placing
baery (II) and pung back the cap.

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Care and Maintenance: Gas Grill
GENERAL INFORMATION AND INSTRUCTIONS:
Your new Outdoor GourmetTM Grill has been designed and manufactured to high quality
standards. It will provide you with many years of enjoyment with a minimal amount of
maintenance. Please keep in mind the following FOR YOUR SAFETY.
OPERATION:
1. Grill requires reasonable care and will be hot during cooking and cleaning.
2. Never leave grill unaended or move it when it is being used.
3. Children should never use this grill.
4. Keep younger children and pets away when in use.
5. Only use outside; do not use this grill indoors.
6. Do not use grill underneath ammable canopy or overhang.
7. Ensure grill is on level ground and its casters are locked before using.
8. If the burners go out when cooking, turn o all gas valves, open the lid, and wait ve
minutes before reigning.
9. Do not lean on or over the grill or touch the rebox or lid when in use.
10. Keep venlaon openings and cylinder enclosure clear of debris.
11. Keep cooking area free of extra gas tanks, combusble materials, gasoline, and other
ammable vapors and liquids.
12. Do not place a barbecue cover or other ammable material in storage area.
13. Do not use in or on a recreaonal vehicle and / or boats.
14. Maintain 24” clearance on all sides; do not use under combusble or ammable surfaces
15. Do not use near electrical supply cords
LP GAS AND CYLINDER INFORMATION:
1. This grill uses LP (liquid petroleum) gas, which is given the odor of
roen food for easy leak detecon.
2. This grill comes with the newest and safest gas cylinder with an
Overll Protecon Device; an interior oat shuts o the intake at
80% capacity.
a. A triangular hand wheel (pictured) disnguishes this type of tank.
3. An OCC1 Type 1 quick connect valve allows easy hose hookup and is ghtened by hand.
ADDITIONAL LP CONTAINER REQUIREMENTS:
If you use an LP cylinder that is not included with your purchase, it must meet these criteria:
1. Measurements: 12 1/2” diameter, 18 1/2” height
2. 20 lbs. (9.1 kg.)
3. Marked with U.S. Department of Transportaon approval for U.S. or Canada
4. A safety release valve
5. A means for vapor withdrawal

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Care and Maintenance: Gas Grill
LP CONTAINER CAUTIONS:
1. Do not aempt to aach this cylinder to any non-compable hoses
2. Do not aempt to use a cylinder that does not meet the above criteria
LP CYLINDER FILLING AND EXCHANGE:
If you are in an area that permits cylinder rells:
1. Only use licensed dealers
2. Dealer must purge cylinder before relling
3. Never accept a cylinder lled past 80% capacity
a. A properly lled cylinder weighs approximately 38 lbs
b. A frosty cylinder indicates over-lling; contact your dealer immediately
4. Ensure dealer checks for leaks
5. Do not permit gas to be vented in open air; it may ignite
6. Only use licensed dealers to empty a cylinder
If you are not in an area that permits cylinder rells:
1. Only exchange your cylinder with one that meets the above criteria
CYLINDER STORAGE:
1. Do not store cylinders near your grill
2. Keep cylinders out of direct sunlight and high heat
3. Never ll your cylinder past 80% capacity
4. Immediately contact your dealer and re department if you hear, smell, or see
escaping gas
5. Do not insert foreign objects into valve outlet
6. Gas supply must be turned o at cylinder when not in use
7. Cylinder must be disconnected when in storage
8. Cylinder must be stored outdoors and out of reach of children
a. Cylinders may not be stored in an enclosed area
CYLINDER LEAK TEST:
1. Do not smoke or use open ames when tesng
2. Test in a well-venlated area
3. Mix a soluon of 50% liquid soap and 50% water
a. Do not use dedicated cleaning agents as they may damage
cylinder parts
4. Use a paintbrush to cover areas specied in image
5. Growing bubbles indicate a leak
a. In the event of a leak, contact your dealer and re department
6. Do not use this cylinder or grill if a leak is found

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TRANSPORTATION:
1. Always transport in an upright posion
2. Ensure your cylinder is secure
3. Do not smoke when transporng your cylinder
REGULATOR AND LP CYLINDER CONNECTIONS :
1. A regulator must be used when a cylinder is connected to your grill
2. Regulator stops gas ow unl a posive seal is made
3. Regulator stops gas ow if temperatures reach 240°
Fahrenheit (115° C)
4. Regulator restricts gas ow to 10 cu. . per hour (0.28 cu.
meters per hour)
5. Before each use, check gas hose for abrasion, wear, or cuts
CONNECTING CYLINDER AND HOSE:
1. Ensure cylinder is OFF by turning handle wheel clockwise
2. Place cylinder on hook beside grill with valve facing
outward
3. Turn o all grill burners
4. Remove safety cap from cylinder
5. Center nipple of regulator with cylinder valve
6. Turn black nut clockwise unl it stops
a. Hand ghten only. Do not use a wrench
7. Do not connect this grill to the LP source of a mobile home, motor home, or trailer
Care and Maintenance: Gas Grill

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Care and Maintenance: Gas Grill
LIGHTING:
1. Always visually inspect your grill before lighng and replace any components as needed
2. Look for venlaon blocks or other harmful debris
3. Aer lighng, inspect ames along burner
4. If burner will not light in 5 seconds, turn o burner, wait ve minutes, and try again
a. If your burner will not light, turn o gas and inspect your grill, cylinder, and hose
ELECTRIC MAIN BURNER IGNITION:
This grill is equipped with connuous ignion. Light only one burner at the beginning, and
turn desired burners to High for ignion.
1. Open lid
2. Ensure burner knobs are in O posion
3. Turn on gas by turning hand wheel on cylinder valve
4. Turn main burner knob to High
5. Press electronic ignion buon and hold; you should
hear a series of clicks
6. If burner does not light, turn burner controls to O, close lid, and retry aer ve
minutes
7. When lit, turn control knob to desired seng
ELECTRIC SIDE BURNER IGNITION:
1. Open side burner cover
2. Ensure side burner knob is in O posion
3. Turn on gas by turning hand wheel on cylinder valve
4. Turn side burner knob to High
5. Press electronic ignion buon and hold; you should hear a series of clicks
6. If burner does not light, turn burner controls to O, close lid, and retry aer ve
minutes
7. When lit, turn side burner knob to desired seng
MANUAL MAIN BURNER IGNITION:
1. Open lid
2. Ensure burner knobs are in O posion
3. Slowly turn on gas at LP tank
4. Place a match in the match holder at the top center drawer of the cabinet, underneath
the primary right burner
5. Use the holder to slide the match through the cooking grates