Baer Pro Plus User manual

BAER Your Complete Performance Brake Supplier!
Baer, Incorporated 3108 W. Thomas Road, Suite 1201 Phoenix, Arizona 85017
Ph. [phone] Fax. [phone] Email. [email protected]m www.baer.com
Page 1 of 3
Installation Instructions
Product: Pro Plus / GT / Track/ Sport/ SS/ Front Instruction Part Number: 6000063
Vehicle
Make: GM
Model: F body(Camaro/Firebird) and G body ( GN/Monte Carlo/Skylark/Cutlass,etc)
Year(s): F body-70-81 / 73-77 A body / G body-78-88
Notices – Read and Follow BEFORE ATTEMPTING INSTALLATION
•All installations require proper safety procedures and protective eyewear.
•All installations assume basic mechanical skill and a factory service manual for the vehicle on
which the installation is to be performed.
•All references to LEFT side of vehicle always refer to the Driver’s side of the vehicle.
•Any installation requiring you to remove a wheel or gain access under the vehicle requires use of
jack stands appropriate to the weight of the vehicle. In all cases Baer recommends jack stands
rated for at least 2-tons.
•A selection of hand tools sufficient to engage in the installation of these products is assumed and
is the responsibility of the installer to have in his/her possession prior to beginning this
installation. All installations, which require removal of hydraulic hoses and/or bleeding of the
brakes, require appropriate fitting/line wrenches, as well as a safety catch can and protective
eyewear. Other than these items, if unique or special tools are required they are listed in the
section for that step.
•ALWAYS CONFIRM WHEEL FIT PRIOR TO BEGINNING INSTALLATION OF ANY BRAKE
SYSTEM OR “UPSIZED” ROTOR UPGRADE! In addition to already having checked fit
using the Baer Brake Fit Templates available online at www.baer.com, always place the
actual corner assembly or a combination of the caliper assembly fit onto the rotor into the
actual wheel to reconfirm proper clearance is available between the caliper and the wheel
before
p
roceedin
g
with the actual installation.

BAER Your Complete Performance Brake Supplier!
Baer, Incorporated 3108 W. Thomas Road, Suite 1201 Phoenix, Arizona 85017
Ph. [phone] Fax. [phone] Email. [email protected]m www.baer.com
Page 2 of 3
•When installing rotors on any Baer Products be sure to follow the direction of rotation indicated on
•A proper professional wheel alignment is required for any system requiring replacement of the
front spindles, or tie rod ends. Follow factory prescribed procedures and specifications unless
otherwise indicated.
•At all times stop the installation if anything is unclear, or the parts require force to install. Consult
directly with Baer Technical Staff in such instances to confirm details. Please have these
instructions, as well as the part number machined on the component that is proving difficult to
install, as well as the make, model, and year (date of vehicle production is preferred) of your
vehicle available when you call. Baer’s Tech Staff is available from 8:30-am to 5-pm Mountain
Standard Time (Arizona does not observe Daylight Savings Time) at 602 233-1411 Monday
through Friday.
Disconnect the brake hose from the hardline at the frame and cap with the supplied vinyl cap.
Remove the hose lock retaining the hose.
Remove the cotter pins from the ball joints and tie rod end. Loosen the nuts 3 to 4 turns, do not
remove.
With a large (4 lb) hammer,strike the spindle at the tie rod end boss (see photo below for area to
strike) to dislodge the tapered pin. Do not use a pickle fork as this will destroy the boots.
Strike tie rod end boss here with large hammer
the rotor hat area with either
an arrow, or an “L” for left, or
an “R” for right, or both. “L” or
left, always indicates the
driver’s side of US spec
vehicles.
Images shown are “L” left
rotors.

BAER Your Complete Performance Brake Supplier!
Baer, Incorporated 3108 W. Thomas Road, Suite 1201 Phoenix, Arizona 85017
Ph. [phone] Fax. [phone] Email. [email protected]m www.baer.com
Page 3 of 3
Strike the spindle at the ball joint boss (see photo below) to dislodge the ball joints. When the lower
is loose, support the lower arm with a floor jack, strike the top and remove the nuts. Lift the upper
control arm up and out of the way and lift the spindle off of the lower arm.
Strike here to dislodge ball joints.
This is a good time to check the ball joints and tie rods for replacement if necessary.
Place the Baer Brake assembly first onto the lower ball joint then lower the upper into place and
install the nuts. Torque the top to 60 ft-lbs and the lower to 80 ft-lbs. Tighten the nut as needed to
install the cotter pins.
Install the tie rod end into the spindle and torque the nut to 35 ft-lbs. Tighten to install the cotter pin.
Install the steel braid hose with one copper washer on each side of the banjo fitting. Finger tighten the
banjo bolt. Connect the hose to the hardline and install the hose lock. Position the hose to avoid
interference with the wheel and suspension components. Tighten fitting and banjo bolt to 15-20 ft-
lbs.
Repeat these steps for the other side and recheck all attachment points and fittings.
For systems having master cylinder supplied, follow instructions provided with this and install now.
Refer to Bleeding and Rotor Seasoning procedures contained on a separate sheet.
For pad replacement, or other service components and replacement parts contact your Baer Brake
Systems Tech Representative.