Bailey infi 90 Modular Power System II User manual

®
®
Process Control and
Automation Solutions
from Elsag Bailey Group
E96-610
INFI-NET to Computer Interfaces
(INICI01/03)

WARNING notices as used in this instruction apply to hazards or unsafe practices that could result in
personal injury or death.
CAUTION notices apply to hazards or unsafe practices that could result in property damage.
NOTES highlight procedures and contain information that assists the operator in understanding the
information contained in this instruction.
WARNING
INSTRUCTION MANUALS
DO NOT INSTALL, MAINTAIN, OR OPERATE THIS EQUIPMENT WITHOUT READING, UNDERSTANDING,
AND FOLLOWING THE PROPER Elsag Bailey INSTRUCTIONS AND MANUALS; OTHERWISE, INJURY OR
DAMAGE MAY RESULT.
RADIO FREQUENCY INTERFERENCE
MOST ELECTRONIC EQUIPMENT IS INFLUENCED BY RADIO FREQUENCY INTERFERENCE (RFI). CAU-
TION SHOULD BE EXERCISED WITH REGARD TO THE USE OF PORTABLE COMMUNICATIONS EQUIP-
MENT IN THE AREA AROUND SUCH EQUIPMENT. PRUDENT PRACTICE DICTATES THAT SIGNS
SHOULD BE POSTED IN THE VICINITY OF THE EQUIPMENT CAUTIONING AGAINST THE USE OF POR-
TABLE COMMUNICATIONS EQUIPMENT.
POSSIBLE PROCESS UPSETS
MAINTENANCE MUST BE PERFORMED ONLY BY QUALIFIED PERSONNEL AND ONLY AFTER SECURING
EQUIPMENT CONTROLLED BY THIS PRODUCT. ADJUSTING OR REMOVING THIS PRODUCT WHILE IT IS
IN THE SYSTEM MAY UPSET THE PROCESS BEING CONTROLLED. SOME PROCESS UPSETS MAY
CAUSE INJURY OR DAMAGE.
AVERTISSEMENT
MANUELS D’OPÉRATION
NE PAS METTRE EN PLACE, RÉPARER OU FAIRE FONCTIONNER L’ÉQUIPEMENT SANS AVOIR LU,
COMPRIS ET SUIVI LES INSTRUCTIONS RÉGLEMENTAIRES DE Elsag Bailey. TOUTE NÉGLIGENCE À
CET ÉGARD POURRAIT ÊTRE UNE CAUSE D’ACCIDENT OU DE DÉFAILLANCE DU MATÉRIEL.
PERTURBATIONS PAR FRÉQUENCE RADIO
LA PLUPART DES ÉQUIPEMENTS ÉLECTRONIQUES SONT SENSIBLES AUX PERTURBATIONS PAR
FRÉQUENCE RADIO. DES PRÉCAUTIONS DEVRONT ÊTRE PRISES LORS DE L’UTILISATION DU MATÉ-
RIEL DE COMMUNICATION PORTATIF. LA PRUDENCE EXIGE QUE LES PRÉCAUTIONS À PRENDRE
DANS CE CAS SOIENT SIGNALÉES AUX ENDROITS VOULUS DANS VOTRE USINE.
PERTURBATIONS DU PROCÉDÉ
L’ENTRETIEN DOIT ÊTRE ASSURÉ PAR UNE PERSONNE QUALIFIÉE EN CONSIDÉRANT L’ASPECT
SÉCURITAIRE DES ÉQUIPEMENTS CONTRÔLÉS PAR CE PRODUIT. L’AJUSTEMENT ET/OU L’EXTRAC-
TION DE CE PRODUIT PEUT OCCASIONNER DES À-COUPS AU PROCÉDÉ CONTRÔLE LORSQU’IL EST
INSÉRÉ DANS UNE SYSTÈME ACTIF. CES À-COUPS PEUVENT ÉGALEMENT OCCASIONNER DES
BLESSURES OU DES DOMMAGES MATÉREILS.
NOTICE
The information contained in this document is subject to change without notice.
Elsag Bailey, its affiliates, employees, and agents, and the authors and contributors to this publication specif-
ically disclaim all liabilities and warranties, express and implied (including warranties of merchantability and
fitness for a particular purpose), for the accuracy, currency, completeness, and/or reliability of the information
contained herein and/or for the fitness for any particular use and/or for the performance of any material and/
or equipment selected in whole or part with the user of/or in reliance upon information contained herein.
Selection of materials and/or equipment is at the sole risk of the user of this publication.
This document contains proprietary information of Elsag Bailey, Elsag Bailey Process Automation, and
is issued in strict confidence. Its use, or reproduction for use, for the reverse engineering, development
or manufacture of hardware or software described herein is prohibited. No part of this document may be
photocopied or reproduced without the prior written consent of Elsag Bailey.

I-E96-610A
Preface
The INICI01 and INICI03 INFI-NET®to Computer Interfaces
provide a host computer or console with access to an INFI-NET
communication loop. State-of-the-art INFI 90®modules are
used in these interfaces.
The INNIS01 Network Interface Slave Module (NIS) is a part of
all INFI-NET to computer interfaces. It provides the intelligent
link between a node and an INFI-NET loop. One NIS module
and one INICT01 INFI-NET to Computer Transfer Module make
up an INICI01 INFI-NET to Computer Interface. One NIS mod-
ule, one INICT03 INFI-NET to Computer Transfer Module, and
one IMMPI01 Multi-Function Processor Interface Module make
up an INICI03 INFI-NET to Computer Interface.
This instruction explains INFI-NET to computer interface fea-
tures, specifications, and operation. It also includes installa-
tion and troubleshooting procedures for each module.
® INFI-NET and INFI 90 are registered trademarks of Elsag Bailey Process Automation.

I-E96-610A
®
List of Effective Pages
Total number of pages in this instruction is 94, consisting of the following:
Page No. Change Date
Preface Original
List of Effective Pages Original
iii through ix Original
1-1 through 1-8 Original
2-1 through 2-6 Original
3-1 through 3-20 Original
4-1 through 4-12 Original
5-1 through 5-6 Original
6-1 through 6-4 Original
7-1 through 7-2 Original
8-1 Original
A-1 through A-3 Original
B-1 through B-3 Original
C-1 through C-5 Original
D-1 through D-5 Original
E-1 through E-4 Original
F-1 through F-4 Original
Index-1 through Index-2 Original
When an update is received, insert the latest changed pages and dispose of the super-
seded pages.
NOTE: On an update page, the changed text or table is indicated by a vertical bar in the outer mar-
gin of the page adjacent to the changed area. A changed figure is indicated by a vertical bar in the
outer margin next to the figure caption. The date the update was prepared will appear beside the
page number.

viii I-E96-610A
Safety Summary
®
GENERAL
WARNINGS Equipment Environment
All components, whether in transportation, operation or storage,
must be in a noncorrosive environment.
Electrical Shock Hazard During Maintenance
Disconnect power or take precautions to insure that contact with
energized parts is avoided when servicing.
Special Handling
This module uses electrostatic sensitive devices (ESD).
SPECIFIC
WARNINGS Disconnect power before installing dipshunts on the module mount-
ing unit backplane. Failure to do so will result in contact with cabinet
areas that could cause severe or fatal shock. (p. 3-8, 3-12, 3-20)
Wear eye protection whenever working with cleaning solvents.
When removing solvents from printed circuit boards using com-
pressed air, injury to the eyes could result from splashing solvent as
it is blown off the printed circuit board. (p. 6-1)
SPECIFIC
CAUTIONS Never operate the ICT module with the machine fault timer circuit
disabled (jumper pins connected). Unpredictable module outputs
may result. These unpredictable module outputs may adversely
affect the entire communication system. (p. 3-16)
To avoid potential module damage, evaluate your system for com-
patibility prior to module installation. This module uses connections
to the module mounting unit backplane that served other functions
in early Network 90 systems. (p. 3-19)

I-E96-610A ix
Sommaire de Sécurité
AVERTISSEMENT
D'ORDRE
GENERAL
Environment de l'Equipement
Nes pas soumettre les composants à une atmosphère corrosive
lors du transport, de l'entreposage ou l'utilisation.
Possibilité de Chocs Électriques Durant l'Entretien
Débrancher l'alimentation ou de prende les précautions pour éviter
tout contact avec des composants sours tension durant l'entretien.
Précautions de Manutention
Ce module contient des composantes sensibles aux décharges
électrostatiques.
AVERTISSEMENT
D'ORDRE
SPECIFIQUE
Interrompez l'alimentation avant d'installer des dipshunts sur le fond
de panier du châssis de montage des modules. Sinon, tout contact
avec cette zone entraîne des risques d'électrocution sérieuse ou
fatale. (p. 3-8, 3-12, 3-20)
Portez toujours des lunettes de protection lorsque vous utilisez des
solvants de nettoyage. L'air comprimé servant à enlever le solvant
des cartes de circuits imprimés provoque des éclaboussures qui ris-
quent d'atteindre les yeux. (p. 6-1)
ATTENTION
D'ORDRE
SPECIFIQUE
Ne jamais faire fonctionner le module ICT alors que le circuit MFT
(Machine Fault Timer) est hors-circuit. Il pourrait en résulter des sor-
ties imprévisibles. Ces sorties imprévisibles pourraient affecter trés
défavorablement le systéme entier de communication. (p. 3-16)
Pour éviter d'endommager des modules, évaluez la compatibilité de
votre système avante de les y brancher. L'usage que fait ce module
de certaines connexions au fond de panier du châssis de montage
diffère de l'assignation prévue par le système Network 90 original.
(p. 3-19)

Table of Contents
Page
I-E96-610A iii
SECTION 1 - INTRODUCTION....................................................................................................1-1
OVERVIEW ..................................................................................................................1-1
INTENDED USER.........................................................................................................1-1
COMPUTER INTERFACE DESCRIPTION.......................................................................1-1
INICI01 INFI-NET to Computer Interface ................................................................1-1
INICI03 INFI-NET to Computer Interface ................................................................1-1
MODULE DESCRIPTION ..............................................................................................1-2
INNIS01 Network Interface Slave Module................................................................1-2
INICT01 INFI-NET to Computer Transfer Module ....................................................1-3
INICT03 INFI-NET to Computer Transfer Module ....................................................1-3
IMMPI01 Multi-Function Processor Interface Module..............................................1-4
FEATURES...................................................................................................................1-4
INSTRUCTION CONTENT .............................................................................................1-5
HOW TO USE THIS MANUAL .......................................................................................1-5
GLOSSARY OF TERMS AND ABBREVIATIONS .............................................................1-6
REFERENCE DOCUMENTS..........................................................................................1-6
NOMENCLATURE ........................................................................................................1-6
SPECIFICATIONS.........................................................................................................1-7
SECTION 2 - DESCRIPTION AND OPERATION........................................................................2-1
INTRODUCTION...........................................................................................................2-1
MODULE INTEGRITY ...................................................................................................2-1
INNIS01 NETWORK INTERFACE SLAVE MODULE .......................................................2-1
Exception Reports..................................................................................................2-1
Messages ...............................................................................................................2-2
Broadcast ........................................................................................................2-2
Time Synchronization ......................................................................................2-2
Multicast .........................................................................................................2-2
NIS Poll ...........................................................................................................2-2
Message Format ..............................................................................................2-2
Message Transmission.....................................................................................2-3
NIS Data Integrity ..................................................................................................2-3
Retry Logic ......................................................................................................2-3
Node Status Table............................................................................................2-3
Polling .............................................................................................................2-3
INICT01 INFI-NET TO COMPUTER TRANSFER MODULE..............................................2-4
INICT03 INFI-NET TO COMPUTER TRANSFER MODULE..............................................2-4
INFI-NET TO COMPUTER INTERFACE COMMANDS .....................................................2-5
Data Acquisition ....................................................................................................2-5
Configuration.........................................................................................................2-6
Process Control......................................................................................................2-6
System Status........................................................................................................2-6
SECTION 3 - INSTALLATION.....................................................................................................3-1
INTRODUCTION...........................................................................................................3-1
SPECIAL HANDLING ....................................................................................................3-1
UNPACKING AND INSPECTION ....................................................................................3-2
INNIS01 NETWORK INTERFACE SLAVE MODULE CONFIGURATION ...........................3-2
Dipswitch Settings .................................................................................................3-2
Dipswitch SW1 - Node Address ........................................................................3-3
Dipswitch SW2 - Loop Address ........................................................................3-3
Dipswitch SW3 - Loop Mode ............................................................................3-3
Dipswitch SW4 - I/O Module Address and Counters ........................................3-4
Jumper Settings ....................................................................................................3-6
Power System Status .............................................................................................3-7

iv I-E96-610A
Table of Contents (continued)
Page
®
SECTION 3 - INSTALLATION
(continued)
INNIS01 MODULE INSTALLATION ............................................................................... 3-7
INICT01 INFI-NET TO COMPUTER TRANSFER MODULE CONFIGURATION ................. 3-8
Dipswitch Settings................................................................................................. 3-9
Dipswitch U72 - Options ................................................................................. 3-9
Dipswitch U73 - Serial Port Communication Rate .......................................... 3-10
Dipswitch U75 - Diagnostics ......................................................................... 3-11
INICT01 MODULE INSTALLATION ............................................................................. 3-11
INICT03 INFI-NET TO COMPUTER TRANSFER MODULE CONFIGURATION ............... 3-13
Dipswitch Settings............................................................................................... 3-13
Dipswitch SW1 - Serial Port Communication Rate ......................................... 3-14
Dipswitch SW2 - Diagnostics......................................................................... 3-14
Dipswitch SW3 - SCSI Port............................................................................ 3-14
Dipswitch SW4 - Options .............................................................................. 3-15
Jumper Settings .................................................................................................. 3-16
HW SETUP Socket Jumper .................................................................................. 3-17
IMMPI01 MULTI-FUNCTION PROCESSOR INTERFACE MODULE CONFIGURATION .. 3-17
JUMPER SETTINGS................................................................................................... 3-18
INICT03 AND IMMPI01 MODULE INSTALLATION....................................................... 3-19
SECTION 4 - OPERATING PROCEDURES................................................................................4-1
INTRODUCTION .......................................................................................................... 4-1
INNIS01 NETWORK INTERFACE SLAVE MODULE START-UP PROCEDURES .............. 4-1
Event Counters ..................................................................................................... 4-1
Error Counters ...................................................................................................... 4-1
INICT01 INFI-NET TO COMPUTER TRANSFER MODULE LEDs AND CONTROLS ......... 4-1
Status LED............................................................................................................ 4-2
CPU LEDs ............................................................................................................. 4-2
Memory LEDs........................................................................................................ 4-2
Stop Switch ........................................................................................................... 4-3
Reset Switch.......................................................................................................... 4-3
INICT03 INFI-NET TO COMPUTER TRANSFER MODULE LEDS AND CONTROLS ......... 4-4
Status LED............................................................................................................ 4-4
CPU LEDs ............................................................................................................. 4-5
Stop/Reset Pushbutton ......................................................................................... 4-5
INICI01 AND INICI03 MODES OF OPERATION............................................................. 4-5
Execute Mode........................................................................................................ 4-5
Error Mode ............................................................................................................ 4-5
SECURITY FUNCTIONS ............................................................................................... 4-5
Hardware Checks .................................................................................................. 4-6
Software Checks.................................................................................................... 4-6
UTILITIES.................................................................................................................... 4-6
TALK90 Option...................................................................................................... 4-6
Configure/View Callup Password Option ............................................................... 4-9
Computer Command/Reply Sequences Option ...................................................... 4-9
Set Local Time and Date Option............................................................................. 4-9
Monitor Mode Option........................................................................................... 4-10
Real Value Conversion Option ............................................................................. 4-10
Port Address Option ............................................................................................ 4-12
Dump On Halt Option ......................................................................................... 4-12
Time Sync Accuracy Option ................................................................................. 4-12

I-E96-610A v
Table of Contents (continued)
Page
SECTION 5 - TROUBLESHOOTING...........................................................................................5-1
INTRODUCTION...........................................................................................................5-1
ERROR COUNTERS .....................................................................................................5-1
INNIS01 MODULE ERROR CODES...............................................................................5-1
INICT01 AND INICT03 MODULE ERROR CODES .........................................................5-2
SECTION 6 - MAINTENANCE.....................................................................................................6-1
INTRODUCTION...........................................................................................................6-1
PREVENTIVE MAINTENANCE SCHEDULE ...................................................................6-1
EQUIPMENT/TOOLS REQUIRED .................................................................................6-2
PREVENTIVE MAINTENANCE PROCEDURES...............................................................6-2
Printed Circuit Board Cleaning ..............................................................................6-2
General Cleaning and Washing ........................................................................6-3
Edge Connector Cleaning.................................................................................6-3
Checking Connections ...........................................................................................6-4
SECTION 7 - REPAIR/REPLACEMENT PROCEDURES...........................................................7-1
INTRODUCTION...........................................................................................................7-1
MODULE REPLACEMENT PROCEDURE ......................................................................7-1
TERMINATION UNIT OR MODULE REPLACEMENT PROCEDURES ..............................7-2
SECTION 8 - SUPPORT SERVICES...........................................................................................8-1
INTRODUCTION...........................................................................................................8-1
REPLACEMENT PARTS AND ORDERING INFORMATION ..............................................8-1
TRAINING ....................................................................................................................8-1
TECHNICAL DOCUMENTATION ...................................................................................8-1
APPENDIX A - NTCL01 TERMINATION UNIT CONFIGURATION...........................................A-1
INTRODUCTION.......................................................................................................... A-1
APPENDIX B - NICL01 TERMINATION MODULE CONFIGURATION.....................................B-1
INTRODUCTION.......................................................................................................... B-1
APPENDIX C - NTMF01 TERMINATION UNIT CONFIGURATION...........................................C-1
INTRODUCTION.......................................................................................................... C-1
APPENDIX D - NIMF01/NIMF02 TERMINATION MODULE CONFIGURATION.......................D-1
INTRODUCTION.......................................................................................................... D-1
APPENDIX E - NTMP01 TERMINATION UNIT CONFIGURATION........................................... E-1
INTRODUCTION.......................................................................................................... E-1
APPENDIX F - NIMP01/NIMP02 TERMINATION MODULE CONFIGURATION....................... F-1
INTRODUCTION...........................................................................................................F-1

vi I-E96-610A
No. Title Page
List of Figures
®
1-1. INICI01 and INICI03 INFI-NET to Computer Interfaces ........................................... 1-2
3-1. INNIS01 Module Dipswitch and Jumper Locations ................................................. 3-2
3-2. INNIS01 Module Jumper Settings .......................................................................... 3-7
3-3. INICT01 Module CPU Circuit Board Dipswitch Locations ....................................... 3-9
3-4. INICT03 Module Dipswitch and Jumper Locations ............................................... 3-13
3-5. IMMPI01 Module Jumper Locations ..................................................................... 3-18
3-6. IMMPI01 Module Jumper J1 Settings .................................................................. 3-18
3-7. IMMPI01 Module Jumper J2 Settings .................................................................. 3-19
4-1. INNIS01 Module Faceplate LEDs ........................................................................... 4-2
4-2. INICT01 Module Faceplate LEDs and Controls ....................................................... 4-3
4-3. INICT03 Module Faceplate LEDS and Controls ...................................................... 4-4
4-4. Example INICT03 Module Utilities Menu................................................................ 4-7
4-5. Example INICT01 Module Utilities Menu................................................................ 4-7
4-6. Example TALK90 Command Menu ........................................................................ 4-8
4-7. RESTART and DEMAND MODULE STATUS Commands and Replies .................... 4-10
4-8. Example Time Utilities Menu ............................................................................... 4-11
A-1. NTCL01 Connector and Jumper Locations (Revision F or Greater) ..........................A-1
A-2. NTCL01 Coaxial Cable Connections to INNIS01 Modules .......................................A-2
A-3. NTCL01 Twinaxial Cable Connections to INNIS01 Modules ....................................A-2
B-1. NICL01 Connector and Jumper Locations (Revision D or Greater) ..........................B-1
B-2. NICL01 Coaxial Cable Connections to INNIS01 Modules ........................................B-2
B-3. NICL01 Twinaxial Cable Connections to INNIS01 Modules .....................................B-2
C-1. NTMF01 Dipshunt Configuration for Direct Connection to a Host Computer ..........C-1
C-2. NTMF01 Dipshunt Configuration for Direct Connection to a Modem ......................C-2
C-3. NTMF01 Dipshunt Configuration for Direct Connection to Mainframe Computer ...C-3
C-4. NTMF01 Dipshunt Configuration for Diagnostic Terminal ......................................C-4
C-5. NTMF01 DB-25 Connector Pin Assignments and RS-232-C Signals .......................C-5
D-1. NIMF01/02 Dipshunt Configuration for Direct Connection to a Host Computer .....D-1
D-2. NIMF01/02 Dipshunt Configuration for Direct Connection to a Modem .................D-2
D-3. NIMF01/02 Dipshunt Configuration for Direct Connection
to Mainframe Computer.........................................................................................D-3
D-4. NIMF01/02 Dipshunt Configuration for Diagnostic Terminal .................................D-4
D-5. NIMF01/02 DB-25 Connector Pin Assignments and RS-232-C Signals ..................D-5
E-1. DTE Jumper Configuration for NTMP01 Termination Unit .....................................E-1
E-2. DCE Jumper Configuration for NTMP01 Termination Unit .....................................E-2
E-3. NTMP01 Nonhandshake Jumper Configuration .....................................................E-2
E-4. NTMP01 Loopback Jumper Configuration..............................................................E-3
E-5. NTMP01 Jumpers J3 through J10 Configuration ...................................................E-3
E-6. NTMP01 Jumpers J14 through J17 Configuration .................................................E-4
E-7. NTMP01 Connector Assignments and Jumper Locations........................................E-4
F-1. DTE Jumper Configuration for NIMP01 Termination Module .................................. F-1
F-2. DCE Jumper Configuration for NIMP01 Termination Module ................................. F-2
F-3. NIMP01 Nonhandshake Jumper Configuration ...................................................... F-2
F-4. NIMP01 Loopback Jumper Configuration............................................................... F-2
F-5. NIMP01 Jumpers J5 through J10 Configuration .................................................... F-3
F-6. NIMP01 Jumpers J14 through J17 Configuration .................................................. F-3
F-7. NIMP01 Connector Assignments and Jumper Locations......................................... F-4