Bailey Infi 90 IIOIS12 User manual



Process Control and
Automation Solutions
from Elsag Bailey Group
E96-107-2
Operator Interface Station (IIOIS12)
Hardware Manual

WARNING notices as used in this instruction apply to hazards or unsafe practices that could result in
personal injury or death.
CAUTION notices apply to hazards or unsafe practices that could result in property damage.
NOTES highlight procedures and contain information that assists the operator in understanding the
information contained in this instruction.
WARNING
INSTRUCTION MANUALS
DO NOT INSTALL, MAINTAIN, OR OPERATE THIS EQUIPMENT WITHOUT READING, UNDERSTANDING,
AND FOLLOWING THE PROPER Elsag Bailey INSTRUCTIONS AND MANUALS; OTHERWISE, INJURY OR
DAMAGE MAY RESULT.
RADIO FREQUENCY INTERFERENCE
MOST ELECTRONIC EQUIPMENT IS INFLUENCED BY RADIO FREQUENCY INTERFERENCE (RFI). CAU-
TION SHOULD BE EXERCISED WITH REGARD TO THE USE OF PORTABLE COMMUNICATIONS EQUIP-
MENT IN THE AREA AROUND SUCH EQUIPMENT. PRUDENT PRACTICE DICTATES THAT SIGNS
SHOULD BE POSTED IN THE VICINITY OF THE EQUIPMENT CAUTIONING AGAINST THE USE OF POR-
TABLE COMMUNICATIONS EQUIPMENT.
POSSIBLE PROCESS UPSETS
MAINTENANCE MUST BE PERFORMED ONLY BY QUALIFIED PERSONNEL AND ONLY AFTER SECURING
EQUIPMENT CONTROLLED BY THIS PRODUCT. ADJUSTING OR REMOVING THIS PRODUCT WHILE IT IS
IN THE SYSTEM MAY UPSET THE PROCESS BEING CONTROLLED. SOME PROCESS UPSETS MAY
CAUSE INJURY OR DAMAGE.
NOTICE
The information contained in this document is subject to change without notice.
Elsag Bailey, its affiliates, employees, and agents, and the authors and contributors to this publication specif-
ically disclaim all liabilities and warranties, express and implied (including warranties of merchantability and
fitness for a particular purpose), for the accuracy, currency, completeness, and/or reliability of the information
contained herein and/or for the fitness for any particular use and/or for the performance of any material and/
or equipment selected in whole or part with the user of/or in reliance upon information contained herein.
Selection of materials and/or equipment is at the sole risk of the user of this publication.
This document contains proprietary information of Elsag Bailey, Elsag Bailey Process Automation, and
is issued in strict confidence. Its use, or reproduction for use, for the reverse engineering, development
or manufacture of hardware or software described herein is prohibited. No part of this document may be
photocopied or reproduced without the prior written consent of Elsag Bailey.

I-E96-107-2N
Preface
The Operator Interface Station (IIOIS12) provides the INFI 90 ®
OPEN Strategic Process Management System with integrated
operations interface and data acquisition and reporting capa-
bilities. The OIS12 permits monitoring and control of the pro-
cess through dynamic, interactive color graphics displays.
This manual explains how to install and maintain the OIS12
through supportive text and diagrams. It provides introductory
information and specific instructions for installation, mainte-
nance and troubleshooting for the station.

I-E96-107-2N
®
List of Effective Pages
Total number of pages in this instruction is 169, consisting of the following:
Page No. Change Date
Preface Original
List of Effective Pages Original
iii through xii Original
1-1 through 1-9 Original
2-1 through 2-4 Original
3-1 through 3-13 Original
4-1 through 4-31 Origina
5-1 through 5-17 Original
6-1 through 6-7 Original
7-1 through 7-2 Original
8-1 through 8-8 Original
9-1 through 9-2 Original
A-1 through A-33 Original
B-1 through B-15 Original
C-1 Original
D-1 through D-10 Original
E-1 through E-2 Original
Index-1 through Index-3 Original
When an update is received, insert the latest changed pages and dispose of the super-
seded pages.
NOTE: On an update page, the changed text or table is indicated by a vertical bar in the outer mar-
gin of the page adjacent to the changed area. A changed figure is indicated by a vertical bar in the
outer margin next to the figure caption. The date the update was prepared will appear beside the
page number.

Table of Contents
Page
I-E96-107-2N iii
SECTION 1 - INTRODUCTION....................................................................................................1-1
OVERVIEW ..................................................................................................................1-1
INTENDED USER.........................................................................................................1-1
APPLICATIONS.............................................................................................................1-1
IIOIS12 HARDWARE OVERVIEW..................................................................................1-2
IIOIS12 Console Hardware .....................................................................................1-2
IIOIC12 HARDWARE OVERVIEW .................................................................................1-4
IIOIC12 Console Hardware.....................................................................................1-4
STANDARD AND OPTIONAL HARDWARE .....................................................................1-5
INSTRUCTION CONTENT .............................................................................................1-6
GLOSSARY OF TERMS AND ABBREVIATION ...............................................................1-7
REFERENCE DOCUMENTS..........................................................................................1-7
RELATED EQUIPMENT ................................................................................................1-8
SPECIFICATIONS FOR THE IIOIS12 AND IIOIC12 ........................................................1-8
SECTION 2 - DESCRIPTION AND OPERATION........................................................................2-1
INTRODUCTION...........................................................................................................2-1
IIOIS12 FUNCTIONAL OPERATION...............................................................................2-1
Logic Power............................................................................................................2-3
Multibus Chassis ...................................................................................................2-3
IIOIC12 FUNCTIONAL OPERATION ..............................................................................2-4
SECTION 3 - INSTALLATION.....................................................................................................3-1
INTRODUCTION...........................................................................................................3-1
SPECIAL HANDLING ....................................................................................................3-1
HARDWARE SETUP ELECTROSTATIC DISCHARGE (ESD) CONTROL...........................3-1
UNPACKING AND INSPECTION ....................................................................................3-2
PLANNING AND INSTALLATION ...................................................................................3-2
SAFETY CONSIDERATIONS .........................................................................................3-3
IIOIS12/IIOIC12 PHYSICAL DESCRIPTION ..................................................................3-3
IIOIS12/IIOIC12 SETUP AND PHYSICAL INSTALLATION ..............................................3-3
IIOIS12 /IIOIC12 WIRING CONNECTIONS AND CABLING ............................................3-4
Communication Loop Connections .........................................................................3-7
Peripheral Device Connections ...............................................................................3-7
AC Power ...............................................................................................................3-8
Setup for 240 VAC ...........................................................................................3-9
AC Outlets.....................................................................................................3-10
AC Wiring ......................................................................................................3-10
PRE-OPERATING ADJUSTMENTS ..............................................................................3-13
SECTION 4 - IIOIS12 HARDWARE.............................................................................................4-1
INTRODUCTION...........................................................................................................4-1
IIOIS12 HARDWARE ....................................................................................................4-1
IIOIS12 CONSOLE COMPONENT LOCATIONS ..............................................................4-1
MULTIBUS CHASSIS HARDWARE................................................................................4-3
Multibus Chassis ...................................................................................................4-3
Multibus Module Installation .................................................................................4-5
Multibus Module Removal......................................................................................4-6
Multibus Loop Module ...........................................................................................4-6
Multibus Communication Processor Module...........................................................4-7
Multibus Communication Loop Module ................................................................4-11
Multibus Keyboard Module ..................................................................................4-12

iv I-E96-107-2N
Table of Contents (continued)
Page
®
SECTION 4 - IIOIS12 HARDWARE
(continued)
COMPUTER HARDWARE ........................................................................................... 4-13
HARDWARE SETTINGS ............................................................................................. 4-14
COMPUTER DISK CONTROLLER ............................................................................... 4-15
COMPUTER GRAPHICS CONTROLLER CARD ............................................................ 4-16
INTELLICON-2 SERIAL PORT CARD .......................................................................... 4-17
NETWORK CONTROLLER CARD................................................................................ 4-18
OPERATOR INTERFACE HARDWARE ........................................................................ 4-18
Keyboard Interface Panel ..................................................................................... 4-18
Operator Engineering Keyboard ........................................................................... 4-19
Operator Mylar Keyboard..................................................................................... 4-21
Trackball (Option)................................................................................................ 4-22
Colour Monitor .................................................................................................... 4-22
Printer................................................................................................................. 4-23
1200 C/PS PostScript Graphics Printer ......................................................... 4-24
IIOIS12 POWER ENTRY PANEL.................................................................................. 4-24
AC POWER ................................................................................................................ 4-26
IIOIS12 MAIN POWER SUPPLY .................................................................................. 4-26
ANNUNCIATOR DISPLAY PANEL................................................................................ 4-29
COMPUTER............................................................................................................... 4-30
OPTICAL DISK DRIVE OPTION .................................................................................. 4-31
SECTION 5 - IIOIC12 HARDWARE.............................................................................................5-1
INTRODUCTION .......................................................................................................... 5-1
IIOIC12 HARDWARE.................................................................................................... 5-1
IIOIC12 CONSOLE COMPONENT LOCATIONS ............................................................. 5-1
KEYBOARD INTERFACE MODULE (IIMKM01) ............................................................. 5-3
KEYBOARD MODULE INSTALLATION.......................................................................... 5-3
KEYBOARD MODULE REMOVAL................................................................................. 5-4
MULTIBUS KEYBOARD MODULE................................................................................ 5-4
IIOIC12 COMPUTER HARDWARE ................................................................................ 5-5
HARDWARE SETTINGS ............................................................................................... 5-5
Computer Graphics Controller Card ...................................................................... 5-6
Network Controller Card........................................................................................ 5-6
OPERATOR INTERFACE HARDWARE .......................................................................... 5-8
Keyboard Interface Panel ....................................................................................... 5-8
Operator Engineering Keyboard ............................................................................. 5-9
Trackball (Option)................................................................................................ 5-11
Colour Monitor .................................................................................................... 5-11
Printer................................................................................................................. 5-12
IIOIC12 POWER ENTRY PANEL ................................................................................. 5-12
AC POWER ................................................................................................................ 5-14
IIOIC12 MAIN POWER SUPPLY .................................................................................. 5-14
ANNUNCIATOR DISPLAY PANEL................................................................................ 5-16
COMPUTER............................................................................................................... 5-17
SECTION 6 - TROUBLESHOOTING...........................................................................................6-1
INTRODUCTION .......................................................................................................... 6-1
TROUBLESHOOTING................................................................................................... 6-1
DIAGNOSTIC POWER-UP TESTS ................................................................................. 6-2
AC POWER TEST ......................................................................................................... 6-2
IIOIS12 DC POWER TEST ............................................................................................ 6-3

I-E96-107-2N v
Table of Contents (continued)
Page
SECTION 6 - TROUBLESHOOTING
(continued)
IIOIC12 DC POWER TEST ............................................................................................6-4
DIAGNOSTIC LEDS (IIOIS12 MASTER AND STAND-ALONE CONSOLES ONLY) ............6-5
Restarting the OIS12’s CIU ....................................................................................6-6
NIU (TALK 90) DIAGNOSTIC TEST (IIOIS12 CONSOLES ONLY) .....................................6-6
SECTION 7 - MAINTENANCE.....................................................................................................7-1
INTRODUCTION...........................................................................................................7-1
HARDWARE PREVENTIVE MAINTENANCE ..................................................................7-1
SOFTWARE PREVENTIVE MAINTENANCE ...................................................................7-1
SECTION 8 - REPAIR/REPLACEMENT PROCEDURES...........................................................8-1
INTRODUCTION...........................................................................................................8-1
PART REPLACEMENT PROCEDURES...........................................................................8-1
Colour Monitor ......................................................................................................8-1
3.5-Inches Floppy Disk Drive (IIOIS12 Consoles Only)............................................8-2
Multibus Chassis (IIOIS12 Consoles Only)..............................................................8-3
Power Entry Panel..................................................................................................8-4
Computer ..............................................................................................................8-5
Computer Cards ....................................................................................................8-7
Hard Disk Drive .....................................................................................................8-8
SECTION 9 - SUPPORT SERVICES...........................................................................................9-1
INTRODUCTION...........................................................................................................9-1
REPLACEMENT PARTS AND ORDERING INSTRUCTIONS ............................................9-1
TRAINING ....................................................................................................................9-1
TECHNICAL DOCUMENTATION ...................................................................................9-1
REPLACEMENT PARTS ................................................................................................9-1
APPENDIX A - INSTALLING SOFTWARE ................................................................................A-1
INTRODUCTION.......................................................................................................... A-1
STEPS IN THE INSTALLATION PROCESS .................................................................... A-1
INSTALLING DOS........................................................................................................ A-2
How to Start the MS-DOS FDISK Program............................................................. A-2
Remove Current Partition...................................................................................... A-3
Create a Primary DOS Partition............................................................................. A-3
Create DOS Bootable Disk .................................................................................... A-5
DOS UTILITIES - EXAMPLES ...................................................................................... A-5
Adapter Card Utilities ........................................................................................... A-5
Adaptec 2940AU Installation and Configuration .................................................... A-7
Network Controllers .............................................................................................. A-8
HP On-Board Ethernet.................................................................................... A-8
WinStar-16..................................................................................................... A-9
ALTA EtherCombo-16 T/C .............................................................................A-10
INSTALLING QNX.......................................................................................................A-11
INSTALLING QNX FOR OIS12 (SOFTWARE RELEASE 5.1A or 5.2) .............................A-11
Assumptions........................................................................................................A-12
Installation ..........................................................................................................A-12
INSTALLING OIS12 SOFTWARE (SOFTWARE RELEASE 5.1A or 5.2) ..........................A-16
Overview..............................................................................................................A-17
Client vs. Server...................................................................................................A-17

vi I-E96-107-2N
Table of Contents (continued)
Page
®
APPENDIX A - INSTALLING SOFTWARE
(continued)
Upgrading ........................................................................................................... A-17
Saving Historical Data Files...........................................................................A-17
Saving Configuration and Data Files.............................................................. A-19
Assumptions ....................................................................................................... A-19
Installation of Security Key .................................................................................. A-20
Installation.......................................................................................................... A-20
ADDING A NEW CONSOLE ........................................................................................A-25
Changing a Stand-Alone Console to a Networked Console .................................... A-27
Changing the Ethernet Card in Your Console.......................................................A-27
Connecting Two OIS12 Networks Together ...........................................................A-29
Power Down Option....................................................................................... A-31
Physically Switch Networks Option................................................................A-31
Operational Option........................................................................................ A-31
Error Recovery .............................................................................................. A-32
Initial Configuration ............................................................................................ A-33
APPENDIX B - HARDWARE VARIATIONS............................................................................... B-1
INTRODUCTION ..........................................................................................................B-1
DIGITAL EQUIPMENT, CELEBRIS GL 6200 DESKTOP .................................................B-1
DIGITAL EQUIPMENT, CELEBRIS GL 6200 DESKTOP .................................................B-2
HEWLETT-PACKARD, VECTRA VA 6200 ......................................................................B-2
HEWLETT-PACKARD, VECTRA VA 6200 ......................................................................B-3
HEWLETT-PACKARD, VECTRA VL5 5133, 5166 ..........................................................B-3
HEWLETT-PACKARD, VECTRA VL5 5133, 5166 ..........................................................B-4
DIGITAL EQUIPMENT, VENTURIS FX 5133, 5166 Low Profile ......................................B-4
DIGITAL EQUIPMENT, VENTURIS FX 5133, 5166........................................................B-5
DIGITAL EQUIPMENT CORPORATION, VENTURIS FP 590, 5120 .................................B-5
DIGITAL EQUIPMENT CORPORATION, VENTURIS FP 590, 5120 .................................B-6
HEWLETT-PACKARD, VECTRA XM4 5133, 5166 .........................................................B-6
HEWLETT-PACKARD, VECTRA XM4 5133, 5166 .........................................................B-7
HEWLETT-PACKARD, VECTRA XU/C 590, 5120 .........................................................B-8
HEWLETT-PACKARD, VECTRA XU 590 .......................................................................B-9
HEWLETT-PACKARD, VECTRA VL3 Pentium .............................................................B-10
HEWLETT-PACKARD, VECTRA VL2 4/66 ..................................................................B-11
DIGITAL EQUIPMENT CORPORATION, CELEBRIS 590FP DECpc ..............................B-12
DIGITAL EQUIPMENT CORPORATION, CELEBRIS FP590 ..........................................B-13
DIGITAL EQUIPMENT CORPORATION, VENTURIS 486 DX FP ...................................B-14
DIGITAL EQUIPMENT CORPORATION, MODEL 560 LPX ...........................................B-14
DIGITAL EQUIPMENT CORPORATION, MODEL 4100 LPV+ .......................................B-15
APPENDIX C - NETWORK PLANNING FORM .........................................................................C-1
NETWORK PLANNING FORM.......................................................................................C-1
APPENDIX D - QNX BACKGROUND INFORMATION..............................................................D-1
QNX BACKGROUND INFORMATION ............................................................................D-1
THE SYSTEM INITIALIZATION FILE .............................................................................D-1
What Happens When You Boot ..............................................................................D-1
USING THE SYSTEM INITIALIZATION FILE..................................................................D-3
Base-Level Services ...............................................................................................D-3
Optional Services...................................................................................................D-5
Supporting Non-USA Keyboards ............................................................................D-6

I-E96-107-2N vii
Table of Contents (continued)
Page
APPENDIX D - QNX BACKGROUND INFORMATION
(continued)
TIME ZONES AND THE REAL-TIME CLOCK ................................................................ D-6
Establishing the Time Zone................................................................................... D-7
Getting the Date and Time from the Real-Time Clock ............................................ D-7
LICENSING ................................................................................................................. D-8
Operating System Licensing .................................................................................. D-8
Application Licensing ............................................................................................ D-9
Expanding Your License........................................................................................ D-9
APPENDIX E - INTECOLOR SERVICE CENTERS.................................................................... E-1
INTECOLOR AUTHORIZED WARRANTY SERVICE CENTERS....................................... E-1
INTECOLOR AUTHORIZED SERVICE AGENTS ............................................................ E-2
List of Figures
No. Title Page
1-1. IIOIS12 Communication Levels ..............................................................................1-3
2-1. IIOIS12 Block Diagram ..........................................................................................2-2
2-2. IIOIC12 Block Diagram ..........................................................................................2-3
3-1. IIOIS12/IIOIC12 Cabinet Dimensions ....................................................................3-3
3-2. IIOIS12/IIOIC12 Anchoring Dimensions.................................................................3-4
3-3. IIOIS12/IIOIC12 Keyboard Table............................................................................3-5
3-4. IIOIS12/IIOIC12 (15-Degree) Wedge Table Dimensions ...........................................3-5
3-5. IOIS12/IIOIC12 (45-Degree) Wedge Table Dimensions ............................................3-6
3-6. IIOIS12 Wiring Connections, Power Supply P/N 6638553A6...................................3-8
3-7. IIOIS12 Wiring Connections, P/N 6638553V5 ........................................................3-9
3-8. IIOIS12/IIOIC12 Power Entry Panel (PEP) AC Input Terminal ..............................3-11
3-9. IIOS12/IIOC12 Power Entry Panel AC Wiring .......................................................3-12
4-1. IIOIS12 Console Front and Rear View.....................................................................4-2
4-2. Multibus Chassis ...................................................................................................4-3
4-3. Multibus Card Chassis Wiring P/N 6638553A6 ......................................................4-4
4-4. Multibus Card Chassis Wiring P/N 6638553V5 ......................................................4-5
4-5. Removing Multibus Chassis Cards .........................................................................4-6
4-6. IIMLM01 Multibus Loop Module.............................................................................4-7
4-7. IIMCP01 Multibus Communication Processor Module ............................................4-9
4-8. IIMCL01 Multibus Communication Loop Module ..................................................4-11
4-9. IIMKM01 Multibus Keyboard Module ...................................................................4-12
4-10. Computer Front View ...........................................................................................4-13
4-11. Computer Back View............................................................................................4-13
4-12. Adaptec 1540CF Computer Disk Controller ..........................................................4-15
4-13. Computer Graphics Controller Card.....................................................................4-16
4-14. Computer Serial Interface Card............................................................................4-17
4-15. OIS12 Network Card ............................................................................................4-18
4-16. Keyboard Interface Panel .....................................................................................4-19
4-17. Engineering Keyboard Connector .........................................................................4-20
4-18. Operator Engineering Keyboard ...........................................................................4-20
4-19. Operator Keyboard (English Above, French Below) ...............................................4-21
4-20. Colour Monitor (Rear View) ..................................................................................4-22

List of Figures (continued)
No. Title Page
®
viii I-E96-107-2N
4-21. Colour Monitor Cabling ....................................................................................... 4-23
4-22. IIOS12 Power Entry Panel.................................................................................... 4-25
4-23. IIOIS12 Main Power Supply ................................................................................. 4-26
4-24. IIOS12 DC Distribution Board ............................................................................. 4-27
4-25. IIOIS12 Power Connections, Power Supply P/N 6638553A6 ................................. 4-28
4-26. IIOIS12 Power Connections, Power Supply P/N 6638553V5 ................................. 4-29
4-27. IIADP02 Annunciator Display Panel..................................................................... 4-30
5-1. IIOIC12 Console Front and Rear Views .................................................................. 5-2
5-2. IIMKM01/01A Card Wiring Diagram ...................................................................... 5-3
5-3. IIMK01/01A Multibus Keyboard Module................................................................ 5-4
5-4. Computer Front View ............................................................................................ 5-5
5-5. Computer Back View ............................................................................................. 5-5
5-6. Computer Graphic Controller Card ........................................................................ 5-6
5-7. OIC12 Network Card ............................................................................................. 5-7
5-8. OIC12 Network Card (For Diskless DEC LPV 4100 PC Only) .................................. 5-7
5-9. Ethernet Network (Typical) .................................................................................... 5-7
5-10. Keyboard Interface Panel ....................................................................................... 5-8
5-11. Engineering Keyboard Connector........................................................................... 5-9
5-12. Operator Engineering Keyboard ............................................................................. 5-9
5-13. Operator Keyboard (English Above, French Below) ............................................... 5-10
5-14. Colour Monitor (Rear View) .................................................................................. 5-11
5-15. Colour Monitor Cabling ....................................................................................... 5-12
5-16. IIOIC12 Power Entry Panel .................................................................................. 5-13
5-17. IIOIC12 Main Power Supply ................................................................................. 5-15
5-18. IIOIC12 Power Connections ................................................................................. 5-16
5-19. IIADP02 Annunciator Display Panel..................................................................... 5-17
6-1. Main Circuit Breaker, CBI ..................................................................................... 6-2
6-2. IIOIS12 Main Power Supply ................................................................................... 6-4
8-1. Colour Monitor Removal ........................................................................................ 8-1
8-2. Floppy Disk Removal ............................................................................................. 8-3
8-3. Multibus Chassis Removal..................................................................................... 8-4
8-4. Power Entry Panel (PEP) Removal .......................................................................... 8-5
8-5. Computer Removal ................................................................................................ 8-5
8-6. Computer Cable Connections ................................................................................ 8-6
8-7. Computer Card Removal........................................................................................ 8-7
A-1. Fdisk Disk Options Menu ......................................................................................A-2
A-2. Fdisks Create DOS Partition or Logical DOS Drive Menu .......................................A-3
A-3. Fdisks Create Primary DOS Partition Menu ...........................................................A-3
A-4. Fdisks Create Primary DOS Partition Menu ...........................................................A-4
A-5. Fdisks Set Active Partition Menu ...........................................................................A-4
A-6. OIS12 Introduction Screen .................................................................................. A-21
A-7. Network Card Query............................................................................................A-21
A-8. First Node Query ................................................................................................. A-21
A-9. Hardware Configuration ...................................................................................... A-22
A-10. Adding a Node to the Network..............................................................................A-23
A-11. Copying Volumes ................................................................................................. A-24

List of Tables
No. Title Page
I-E96-107-2N ix
1-1. Standard OIS/OIC Hardware .................................................................................1-6
1-2. Optional OIS/OIC Hardware ..................................................................................1-6
1-3. Glossary of Terms and Abbreviation .......................................................................1-7
1-4. Reference Documents ............................................................................................1-8
1-5. Specifications for the IIOIS12 and IIOIC12 .............................................................1-8
3-1. OIS Wiring Colour Codes........................................................................................3-6
3-2. IIOIS12/IIOIC12 Cable Connections.......................................................................3-7
4-1. Standard OIS Hardware .........................................................................................4-1
4-2. Optional OIS Hardware ..........................................................................................4-2
4-3. Multibus Modules ..................................................................................................4-3
4-4. Multibus Wiring Connections .................................................................................4-5
4-5. Loop Module Configuration ....................................................................................4-8
4-6. Multibus Communication Processor Configuration - Switch 0 ................................4-9
4-7. Multibus Communication Processor Configuration - Switch 1 ..............................4-10
4-8. Multibus Communication Processor Configuration - Switch 2 ..............................4-10
4-9. ROM Address.......................................................................................................4-14
4-10. I/O Port Addresses ..............................................................................................4-14
4-11. Interrupts ............................................................................................................4-15
4-12. DMA Channels.....................................................................................................4-15
4-13. Intellicon-2 Serial Card Port Assignments ............................................................4-17
4-14. Connection to Keyboard Interface Panel ...............................................................4-20
4-15. OIS12 Printers .....................................................................................................4-23
4-16. Alarm Relay Specifications ...................................................................................4-25
4-17. Connections to IIADP02 Board .............................................................................4-30
5-1. Standard OIC Hardware.........................................................................................5-1
5-2. Optional OIC Hardware..........................................................................................5-2
5-3. Alarm Relay Specifications ...................................................................................5-14
5-4. Connections to IIADP02 Board .............................................................................5-17
6-1. Troubleshooting Guide...........................................................................................6-1
6-2. IIOIS12 DC Voltages ..............................................................................................6-4
6-3. IIOIC12 DC Distribution Board Voltages ................................................................6-5
6-4. IMMCP01 Failure Codes.........................................................................................6-5
6-5. IIMLM01 Failure Codes ..........................................................................................6-6
7-1. Preventive Maintenance .........................................................................................7-1
9-1. Recommended Spare Parts List ..............................................................................9-2
9-2. Recommended Spare Parts List for Computer Subcomponents ...............................9-2
A-1. Menu Options ....................................................................................................... A-7
A-2. Boot Device Configuration..................................................................................... A-7
A-3. SCSI Device Configuration .................................................................................... A-8
A-4. Advanced Configuration Options ........................................................................... A-8
A-5. WinStar-16 Configuration ..................................................................................... A-9
A-6. ALTA EtherCombo-16 T/C Configuration .............................................................A-10
A-7. ALTA EtherCombo-16 T/C Configuration .............................................................A-11
A-8. Standard OIS12 Volumes.....................................................................................A-24
A-9. Optional OIS12 Volumes......................................................................................A-25
C-1. Network Planning Form ........................................................................................ C-1

xI-E96-107-2N
Safety Summary
®
GENERAL
WARNINGS Equipment Environment
All components, whether in transportation, operation or storage,
must be in a noncorrosive environment.
Electrical Shock Hazard During Maintenance
Disconnect power or take precautions to insure that contact with
energized parts is avoided when servicing.
SPECIFIC
WARNINGS If changing the power source from 120 VAC to 240 VAC, make sure
main power breaker is off before changing operating voltage setting.
Make sure that all labels on the power supply and the power entry
panel are changed to show 240 VAC operation. (p. 3-9)
The switch settings on the Keyboard Interface Panel must be open.
Any other setting may cause damage to the keyboard interface on
the PC. (p. 4-19, 5-9, 5-14)
The CRT will slide out the rear of the cabinet by itself when the
mounting bolts are removed. Support the CRT before removing the
rear two bolts. (p. 8-2)
If you forget to power down even one node you will experience
problems. (p. A-31)
SPECIFIC
CAUTIONS Do not plug modules or peripherals such as an optical disk drive or
printer into the OIS with power applied. A current surge or voltage
spike could damage sensitive components on the unit. (p. 3-10)
Do not operate the OIS with doors or covers opened or removed.
Figure 5-1 and Figure 4-1 is only for illustrative purposes. (p. 4-3,
5-2)
Failure to turn off the main power circuit breaker before removing or
inserting modules into the chassis may result in equipment failure.
(p. 4-6, 4-25, 5-3, 5-4)
Disconnect the system from electrical supply before attempting
repair or replacement. (p. 8-1)
Before installing any software, verify that the revision level of the
software on the disks matches the revision level stated in the sec-
tion describing the installation of the software. (p. A-1)

I-E96-107-2N xi
Safety Summary(continued)
SPECIFIC
CAUTIONS
(continued)
If you are upgrading an OIS12 system, you must back up your con-
figuration and data before you begin. If you have stored any other
files, you should also back them up. The OIS12 will only back up its
own files. (p. A-12)
QNX must be installed on each computer on the network that has its
own hard disk. (p. A-12)
Ensure that the same time zone is used on all computers. (p. A-14)
You MUST choose to make every node a “Network Boot Server” in
order for the installation program to properly configure the network.
(p. A-15)
Do not press <Esc> unless you want to abort the installation. After
aborting, you will need to re-install QNX and OIS12 software so that
the software is correctly installed. (p. A-20)
Before installing or removing the security key, the computer MUST
be turned off and proper anti-static safety precautions must be fol-
lowed. (p. A-20)
Before connecting or disconnecting a printer to the security key, the
printer MUST be turned off. (p. A-20)
Never use the “vedit” editor to modify system files. Use of this editor
can result in system corruption. Instead use the “qed” editor. (p. D-2)

xii I-E96-107-2N
®
Trademarks and Registrations
Registrations and trademarks in this document include:
® Checkit Delux Registered trademark of Touchtone Software Corporation.
® Elsag Bailey Registered trademark of Elsag Bailey Process Automation.
™ Ethernet Trademark of Xerox Corporation.
® INFI 90 Registered trademark of Elsag Bailey Process Automation.
® Intel Registered trademark of Intel Corporation.
® Intellicon Registered trademark of Connect Tech, Inc.
® MS-DOS Registered trademark of the Microsoft Corporation.
™ Pentium Trademark of Intel Corporation.
® PostScript Registered trademark of the Adobe Systems, Inc.
® QNX Registered trademark of QNX Software Systems.

OVERVIEW
I-E96-107-2N 1 - 1
SECTION 1 - INTRODUCTION
OVERVIEW
This document contains procedures for installing and servicing
the IIOIS12 Operator Interface Station and the IIOIC12 Opera-
tor Interface Console.
Read all of this manual to get the greatest benefit of the infor-
mation it contains. Read each procedure before doing the task.
Call the local Elsag Bailey sales office for answers to any ques-
tions. This section contains an overview of the IIOIS12.
INTENDED USER
This manual is a reference for installers with installation and
maintenance experience in process monitoring equipment. It is
not a tutorial.
APPLICATIONS
The Operator Interface Station IIOIS12 is an integrated opera-
tor console providing a window into the process. The IIOIS12
provides the INFI 90 OPEN Strategic Process Management sys-
tem with an integrated operations interface, data acquisition
and reporting capabilities.
The IIOIC12 Operator Interface Console is a remote operator
interface for the IIOIS12. The OIS12 is used to process trend
data and control the process.
Features of the IIOIS12 and IIOIC12 include:
•Monitoring and process control via flexible, dynamic, inter-
active colour graphics for 5000 tags.
•Advanced alarm management capabilities to optimize oper-
ator response.
•A trending package offering a historical perspective of pro-
cess conditions for analysis of current operations.
•A logging function providing a paper history of process
operations and customized operations summaries.
•An (optional) archiving function, using optical disk, provid-
ing a history of process operations for subsequent analysis
and process improvement studies (IIOIS12 only).
•On-line troubleshooting and diagnostics for the process
through process status displays.

INTRODUCTION
IIOIS12 HARDWARE OVERVIEW
1 - 2 I-E96-107-2N
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•Process monitoring and tuning capabilities over the com-
munication highway.
•A simplified mylar-style user keyboard that is small and
lightweight for laptop use.
•A 32-key Annunciator Display Panel (ADP).
•A mouse as a pointing device for the operator.
•Optional Quality Analysis & Control software.
•Fast display call-up times.
•A video display that is a standard 1024x768 (or higher)
VGA monitor.
•The IIOIS12 offers a computer using the Intel ®586DX
microprocessor, zero wait state 32 megabytes of RAM
memory, built-in math coprocessor, 2 serial port and 1
parallel port on board, an AT style keyboard and an Intelli-
con 2-port serial card. A 340 Mbyte (minimum) SCSI hard
disk drive is also included.
•The IIOIC12 offers a computer using the Intel 486DX
microprocessor, zero wait state 16 megabytes of RAM
memory, IDE hard drive, built-in math coprocessor, 2
serial ports, 1 parallel port on-board and an AT style key-
board. Early models did not include IDE hard disk drives.
•A double-sided 3.5-inches floppy disk drive that features
1.44-megabytes high density with 220-kilobytes read and
formatted write capability.
•An optional Alta Ethernet™card for network communica-
tions.
IIOIS12 HARDWARE OVERVIEW
The IIOIS12 interfaces to INFI 90 OPEN, INFI-NET®and Plant
Loop communication highways. The IIOIS12 provides the
INFI 90 OPEN strategic process management system with inte-
grated operations interface, data acquisition and reporting
capabilities.
IIOIS12 Console Hardware
NOTE: See also Appendix B.
The CRT, 3.5-inches disk and I/O panel for the keyboard are
in the upper section of the console cabinet.

INTRODUCTION
IIOIS12 HARDWARE OVERVIEW
I-E96-107-2N 1 - 3
The lower section of the cabinet contains the computer, power
entry panel and multibus chassis. Figure 1-1 shows the com-
munication levels of the OIS.
The IIOIS12 console cabinet contains:
•1.44 megabytes, 3.5-inches floppy disk drive.
•24 megabytes (minimum) of dynamic RAM memory.
•19-inches colour CRT (1024 x 768 (or higher) pixel resolu-
tion).
•60 MHz, 32-bit Intel 586 processor (minimum) with
built-in, math coprocessor.
•SCSI hard disk drive.
•Battery-backed real-time clock.
•Adaptec 1540CF SCSI controller card.
•Graphics processor card.
•INFI-NET/Plant Loop Network Interface Unit (NIU).
Figure 1-1. IIOIS12 Communication Levels
IIOIS12
COMMUNICATION
MODULES
COMMUNICATION HIGHWAY (INFI-NET OR PLANT LOOP)
CONTROLWAY
MASTER
MODULE
MASTER
MODULE
SLAVE EXPANDER BUS
IIOIC12
GS940122

INTRODUCTION
IIOIC12 HARDWARE OVERVIEW
1 - 4 I-E96-107-2N
®
•Ethernet Network Card.
•One 32-key ADP panel.
•One parallel port.
•One serial port (COM1).
•One mouse.
•Operator mylar style keyboard with 16 user-defined keys.
•Serial interface card (2-port) (CTI Intellicon-2).
•Engineering (AT style) keyboard.
The OIS12 console hardware is located in the operator console
cabinet. The power entry panel, computer and multibus card
cage are in the lower half of the cabinet. The CRT and operator
keyboard interface panel with the 3.5-inches diskette drive are
located in the upper half of the cabinet.
The keyboard interface panel is located beside the CRT on the
front of the cabinet. It is made up of the diskette drive and con-
nections for the operator OIS keyboard, mouse and an engi-
neering keyboard. Refer to Section 3 for the installation
dimensions. Refer to Section 4 for the layout of the multibus
chassis, computer and the power entry panel.
IIOIC12 HARDWARE OVERVIEW
The IIOIC12 is a “slave” node which provides a remote operator
interface for display graphics, alarm summaries, INFI 90 OPEN
status, logs, trends and control stations. The OIC allows more
than one operator to use a single “master” OIS.
The IIOIC12 is networked to the IIOIS12 “master” through a
Network card and cable between the OIS master and the OIC
slave.
Refer to Figure 1-1 for the communication layout.
IIOIC12 Console Hardware
The CRT, and I/O panel for the keyboard are in the upper sec-
tion of the console cabinet. The lower section of the cabinet
contains the computer, power entry panel and multibus key-
board controller card.
The IIOIC12 console cabinet contains:
•1.44 megabytes 3.5-inches floppy disk drive.

INTRODUCTION
STANDARD AND OPTIONAL HARDWARE
I-E96-107-2N 1 - 5
•16 megabytes (minimum) of dynamic RAM memory.
•19-inches colour CRT (1024 x 768 pixel resolution).
•66 MHz, 32-bit Intel 486 DX processor (minimum) with
built-in math coprocessor.
•IDE hard disk drive (not included in early versions).
•Battery-backed real-time clock.
•Graphics processor card.
•Ethernet Network card.
•One 32-key ADP panel.
•One parallel port.
•Two serial ports.
•One mouse.
•Operator keyboard with 16 user-defined keys.
•Engineering (AT style) keyboard.
OIC12 console hardware is located in the operator console cab-
inet. The power entry panel, computer, and the multibus key-
board controller card are in the lower half of the cabinet. The
CRT and operator keyboard interface panel are located in the
upper half of the cabinet. The 3.5-inches diskette drive is
located in the computer.
The keyboard interface panel is located beside the CRT on the
front of the cabinet. It is made up of the connections for the
operator OIS keyboard, mouse and engineering keyboard.
Refer to Section 3 for the installation dimensions. Refer to
Section 5 for the layout of the IIOIC12 hardware.
STANDARD AND OPTIONAL HARDWARE
NOTE: See also Appendix B.
Table 1-1 lists the hardware used in the Operator Interface
Station (OIS) and Operator Interface Console (OIC). The
optional hardware is listed in Table 1-2.

INTRODUCTION
INSTRUCTION CONTENT
1 - 6 I-E96-107-2N
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INSTRUCTION CONTENT
Introduction Presents an overview of the IIOIS12/IIOIC12 and associated
hardware. It also provides a list of system specifications.
Description and
Operation Describes the physical attributes of the IIOIS12/IIOIC12 and
related hardware.
Installation Gives instructions on installation and wiring AC power to the
power entry panel.
IIOIS12 Hardware Describes the available hardware components and their con-
figuration and installation procedures. Be sure to read and fol-
low all warnings and cautions.
IIOIC12 Hardware Describes the available hardware components and their con-
figuration and installation procedures. Be sure to read and fol-
low all warnings and cautions.
Troubleshooting Lists troubleshooting steps and information.
Maintenance Contains preventive maintenance information.
Repair/Replacement
Procedures Contains procedures to replace components.
Table 1-1. Standard OIS/OIC Hardware
Nomenclature Description
1948623A6/A9 Colour monitor.
6638353A_ Power entry panel.
6638554A_ Keyboard interface panel.
6639514A_ Operator mylar keyboard.
— QWERTY auxiliary (engineering) AT type keyboard.
L700796_11 Computer with an Intel 60 MHz, 32-bit 586 Pentium processor (minimum) (IIOIS12 only).
L700796_13 Computer with an Intel 66 MHz, 32-bit, 486DX processor (minimum) (IIOIC12 only).
L700806_1 Six slot multibus card cage (IIOIS12 only).
IIADP02 Annunciator Display Panel.
IIMCL01 Multibus Communication Loop Module (IIOIS12 only).
IIMCP01 Multibus Communications Processor Module (IIOIS12 only).
IIMKM01 Multibus Keyboard Module.
IIMLM01 Multibus Loop Module (IIOIS12 only).
Table 1-2. Optional OIS/OIC Hardware
Nomenclature Description
IIATB
IIPRT02
L700794_1
L700906_1
L750069D2
Trackball
Printer (text)
Sony Optical Disk Drive (IIOIS12 only)
PostScript®graphics printer
Network card (Ethernet)