Baja sportub series User manual

UB
UB
SPOR
SPORSPOR
America's Get Away Spa!
UL
®
UNDERWRITER'S
LABORATORIES
NOTE: Important Safety Instructions. Please read and follow all instructions
before installing, operating or enjoying your spa.
Please refer to the operational video that is supplied with spa.
Save these instructions for future reference.
REV03/05
Spa Owner'sSpa Owner's
ManualManual
FORFOR
HOTTUBS.COM

A Brief History of Spas
SAFETY INSTRUCTIONS.........................................................................................................................................PAGES 2-4
120 Volt OZONE GENERATOR...................................................................................................................................PAGE 4
INSTALLATION GUIDELINES.....................................................................................................................................PAGE 5
ELECTRICAL ...........................................................................................................................................................PAGE 6
EQUIPMENT FEATURES.............................................................................................................................................PAGE 7
INITIAL START UP........................................................................................................................................................PAGE 8
ST 1050-54-56 CONTROLLER OPERATIONS ......................................................................................................PAGE 9
ST 1057-58 CONTROLLER OPERATIONS............................................................................................................PAGE 10
QUICK PROGRAMMING NOTES..............................................................................................................................PAGE 11
ST 1057-58 WIRING DIAGRAM ….........................................................................................................................PAGE 11
INSTALLING YOUR PURIFICATION DISPENSER.................................................................................................PAGE 12
JET & FILTER OPERATION.......................................................................................................................................PAGE 12
CABINET INSTALLATION..........................................................................................................................................PAGE 13
CABINET DRAIN INSTALLATION.............................................................................................................................PAGE 13
SPA SHIMMING..........................................................................................................................................................PAGE 14
SPA MAINTENANCE SCHEDULE............................................................................................................................PAGE 14
REGULAR SPA MAINTENANCE...............................................................................................................................PAGE 15
WINTERIZING YOUR SPA.........................................................................................................................................PAGE 16
TROUBLESHOOTING.................................................................................................................................................PAGE 17
3 DOT CONTROL PANEL ALARMS.........................................................................................................................PAGE 18
3 DOT ERROR IDENTIFICATION..............................................................................................................................PAGE 19
SPA DELIVERY CHECKLIST...............................................................................................................PAGE 20
DIRECTORY
During the 5th century B.C., the mineral springs in Greece and the Aegean Islands served as
healing clinics. At one particular clinic on the Island of Cos, a Greek physician Hypocrites
practiced medicine while writing extensively on hydrotherapy.
In the province of Leige, Belgium mineral springs were favored for centuries by notables and
royalty, including Russian Czar Peter the Great and German Kaiser William II. Mineral springs
in those days were very similar to today's spas in that both were used for therapeutic and
recreation purposes.
The ancient Romans, after a day of conquering the world, retreated to the pleasures of their
mineral springs. In fact, many well-preserved mineral springs built by the ancient Romans still
exist today in places as far off as Bath, England and Tiberias, Israel. After the fall of the
Roman Empire in the 5th century A.D., the number of mineral springs decreased. It was not
until the renaissance, mysteriously enough that they again became popular. This raises an
interesting question: Does the use of mineral springs or spas result in great thinking, or do
great thinkers resort to the use of mineral springs or spas?
Your new SPORTUB™ is the modern machine for today's great thinkers and athletes of any
age. The spa blends many advanced features to help you enjoy the complete benefits of
heated, moving and filtered water for therapy and relaxation. Baja Products, Ltd. is the
originator of the acrylic spa, and has built world class products since 1969. We wish you
years of enjoyment and relaxation with your new Baja spa. Please take a few minutes to read
the valuable safety instructions and operating features described in this manual.
Date _____Model #____________________________
Serial Number
1

When installing and using this electrical equipment, basic safety precautions should
always be followed, including the following:
1. READ AND FOLLOW ALL INSTRUCTIONS.
2. WARNING - To reduce the risk of injury, do not permit children to use this product
unless they are closely supervised at all times.
3. A wire connector is provided on this unit to connect a minimum No. 8 AWG (8.4
2
mm ) slide copper conductor between this unit and any metal equipment, metal
enclosures of electrical equipment, metal water pipe, or conduit within 5 feet
(1.5 mm) of the unit.
4. For Cord-Connected/Convertible Units
a) Replace damaged cord immediately.
b) Do not bury cord.
c) Connect to a grounded, grounding type receptacle only.
d) NEVER use an Extension Cord of any type.
5. If the supplied cord and plug are not used, the electrical supply for this product
must include a suitably rated switch or circuit breaker to open all ungrounded
supply conductors to comply with section 422-20 of the National Electrical Code,
ANSI/NFPA 70. The disconnecting means must be readily accessible to the spa
occupant but installed at least 5 ft. (1.5 m) from spa water. (See GFCI Warning pg. 4)
6. DANGER - Risk of Accidental Drowning. Extreme caution must be exercised
to prevent unauthorized access by children. To avoid accidents, ensure that
children do not use this spa unless they are supervised at all times.
7. DANGER - Risk of Injury. The suction fittings in this spa are sized to match the
specific water flow created by the pump. Should the need arise to replace the
suction fittings or the pump, be sure that the flow rates are compatible.
Never operate spa if the suction fittings are broken or missing. Never replace a
suction fitting with one rated less than the flow rate marked on the original suction
fitting.
8. DANGER - Risk of Electric Shock. Install at least 5 feet (1.5 m) from all metal
surfaces. As an alternative, a spa may be installed within 5 feet of metal
surfaces if each metal surface is permanently connected by a minimum No. 8
2
AWG (8.4 mm ) solid copper conductor to the wire connector on the terminal box
that is provided for this purpose.
9. DANGER - Risk of Electric Shock. Do not permit any electric appliance, such
as a light, telephone, radio, or television, within 5 feet (1.5 m) of a spa.
10. Always enter and exit the spa slowly and cautiously. Wet surfaces can be
slippery.
SAFETY INSTRUCTIONS
2

11. Do not use the spa alone.
12. People with infections, skin sores or open wounds should not use the spa.
13. It is recommended that people shower before and after using the spa in order to
keep spa operating cleaner, and to rinse off spa water chemicals.
14. Disconnect all electrical power before attempting any kind of service to the
electrical module.
15. Always use unbreakable containers around the spa. Never use glass.
16. Never walk, climb, play or jump on the insulated cover of your spa. Never use
the spa unless the cover has been completely removed. Do not rely on the cover
as a safety cover for children. Children must be supervised when they are in or
around the spa.
17. A fence around your spa with a self-closing and self-latching gate can be the
best protection against unauthorized use. If your spa is indoors, lock the door to
the room to keep out unauthorized users.
18. Install to provide drainage of compartment with electrical components.
19. WARNING - To reduce the risk of injury:
a) The water in a spa should never exceed 40°C(104°F). Water temperature
between 38°C (100°F) and 40°C(104°F) are considered safe for a healthy adult.
Lower water temperatures are recommended for young children and when spa
use exceeds 10 minutes.
b) Since excessive water temperatures have a high potential for causing fetal
damage during the early months of pregnancy, pregnant or possibly pregnant
women should limit spa water temperatures to 38°C(100°F).
c) Before entering a spa, the user should measure the water temperature with
an accurate thermometer since the tolerance of water temperature-regulating
devices varies.
d) The use of alcohol, drugs, or medication before or during spa use may lead to
unconsciousness with the possibility of drowning.
e) Persons using medication should consult a physician before using a spa since
some medication may induce drowsiness while other medication may affect
heart rate, blood pressure, and circulation.
f) Persons suffering from obesity or with a medical history of heart disease, low
or high blood pressure, circulatory system problems, or diabetes should consult a
physician before using a spa.
SAFETY INSTRUCTIONS
3

20. Hyperthermia occurs when the internal temperature of the body reaches a level
several degrees above the normal body temperature of 98.6 °F. The symptoms
of hyperthermia include an increase in the internal temperature of the body,
dizziness, lethargy, drowsiness and fainting. The effects of hyperthermia include
(1) failure to perceive heat, (2) failure to recognize the need to exit spa, (3)
physical inability to exit spa, (4) fetal damage in pregnant women, (5)
unawareness of impending hazard, (6) unconsciousness resulting in the danger
of drowning. WARNING: The use of alcohol, drugs, or medication can
greatly increase the risk of fatal hyperthermia.
21. Inform all occasional users of these precautions.
23. SAVE THESE INSTRUCTIONS!
22. For units with an Integral GFCI (ST 1050-54-56): Warning - This product is
provided with a ground fault circuit-interrupter at the end of the cord. The GFCI
must be tested before each use with the product operating. Push the test button on
the GFCI and the product should not operate. Push the reset button on the GFCI
and the product should operate normally. If the product fails to operate in this
manner, there is a ground current flowing indicating the possibility of an electrical
shock. Disconnect the power until the fault has been identified and corrected.
SAFETY INSTRUCTIONS
120 VOLT OZONE GENERATOR
4
120 VOLT OZONE GENERATOR INSTALLATION (optional)
The Sportub series are equipped with an ozone feed line ready for the addition of
optional ozone generator.
Located under the spa lip and above the equipment pack please find the coiled ozone
feed line with built in check valve. Connect this line to the barb fitting provided on the
ozone generator leaving the excess tubing coiled under lip. This line is connected to a
dedicated ozone injection spa jet.
The yellow 4-prong plug located on the equipment pack supplies power to the ozonator.
Make sure the electrical pin configuration is matching and then plug in the ozonator.
This receptacle is ON (hot) at all times. Ozone will be injected into spa automatically
whenever the pump is operating on low speed mode (Filtration) or High Speed.
WE RECOMMEND THAT YOU FOLLOW ALL INSTRUCTIONS PROVIDED BY THE
OZONE GENERATOR MANUFACTURER.

1. Locate your spa on a solid, level surface that is structurally strong enough to
support its filled weight.
2. Installations on wooden decks or balconies should be checked to insure that the
floor can support the weight of the full spa and the persons using it.
3. A reinforced poured concrete slab (min. 4" thick) is recommended. However,
wood decking is also acceptable, provided it is constructed so that it meets the
requirements outlined above. (see No. 2)
4. The spa must be installed in such a manner as to provide drainage away from
the spa.
5. Spas which will be installed into a floor or wood deck must be installed to permit
access to the equipment for servicing.
6. Do not install the spa under any electrical wires.
7. In selecting the ideal outdoor, or indoor location for your spa, we suggest you
take into consideration the following:
a) The view you will have from the spa.
b) The proximity to your home for changing and/or shelter (this is very
important in cold weather).
c) A sheltered environment, providing protection from wind and weather if
needed.
d) The overall enhancement of your yard or room.
e) Do not place the spa under an unguttered roof overhang.
f) Indoor installations require provisions for proper ventilation.
g) Check local codes for building and fence requirements.
h) Water is carried and splashed out by the user, be sure the spa is not
located in an area or on a surface that may be damaged by water.
(Examples: Carpeting, 2nd floor in house, etc.)
i) Indoor spas should be installed in rooms constructed of materials that will
not be damaged by high humidity.
INSTALLATION GUIDELINES
5

FIELD
SUPPLIED
WIRING
GROUND
LINE 1
LINE 2
NEUTRAL
FACTORY
SUPPLIED
WIRING
LINE 1 - BLACK
LINE 2 - BLUE
NEUTRAL - WHITE }
}
Blue
Blue
120 VOLT INSTALLATION
The provided power supply cord must be connected to a receptacle with a minimum circuit breaker size
of 15 amperes. No other electrical appliance or fixture should be used on this circuit.
The heater will provide 1100 watts (1.1 kw) of heat when the pump is operating in low speed and
thermostat is calling for heat.
Under no circumstances should an extension cord be used. Use of an extension cord will
seriously degrade the performance of the equipment module and can create an electrical
hazard.
Use copper conductors ONLY!
5
MINIMUM WIRE SIZE FOR GROUND = #10 AWG
*Refer to local codes for exact wiring size required
and / or N.E.C.
MINIMUM WIRE SIZE FOR LINE 1, LINE 2,
NEUTRAL = #8 AWG.
See Page 11 ST1057-58 Wiring Diagram
6

7

IN ORDER TO CHECK FOR POSSIBLE LEAKS, THE FOLLOWING STEPS
ARE PERFORMED WITHOUT THE WOOD SKIRTING IN PLACE. TO
PREVENT RISK OF ELECTRICAL SHOCK, DO NOT USE SPA AT THIS TIME.
WARNING
1. 120 Volt Units: Make sure the power supply cord is "unplugged".
240 Volt Units: Make sure the power supply is "OFF".
2. Check to see that the Drain Valve (located to the left side of Equipment Module) is
closed.
3. The slide valves on each side of the Equipment Module should be open. (The valve
is open when the handle is pulled out, closed when it is pushed in).
NOTE: Valves snap lock into place in both "open" and "closed" positions.
4. Fill the spa water to 1" above the center line of the skimmer located inside spa.
Bleed air from the filter and equipment module by opening the air relief plug (located
on the top of the filter). Tighten plug when finished. (See pg. 15 Cleaning the Filter)
IMPORTANT NOTE: The Equipment Module must never be operated without water in
the spa, or serious damage to the heater and/or pump could result.
5. Check all plumbing connections for water leaks.
6. Familiarize yourself with controller operations (Pages 9-10).
7. Apply power to the Equipment Module.
120 Volt Units: Plug cord into dedicated 15 amp outlet.
240 Volt Units: Turn the main disconnect switch to the "ON" position.
8. Push the JET button located on the topside SPORTUB™ control panel. The pump will
now operate at high speed.
9. Set desired temperature.
IMPORTANT NOTE: It is very important the pump be operated on high speed for
several minutes to assure that all air has been removed from system. The
thermostat may only be "turned up" after full water flow has been established.
10. Check for any leaks.
11. Open valves for operation.
Close valves for maintenance.
FOR YOUR INFO
If your new spa pump does not prime (flow) on the initial start-up...
You may be experiencing “air lock”
This normal occurrence can be easily corrected by loosening the
plumbing union on the left side of the pump’s suction (your left as you
face the equipment) until the water flows into the pump. Then quickly re-
tighten fitting taking care that the O-ring stays in place. Turn on the LOW
SPEED pump setting and you should now have normal flow through the
jets.
Note: OPEN AIR RELIEF VALVE on the top of the filter when filling spa.
INITIAL STARTUP
8

TEMPERATURE PROGRAM KEYS: The
Up/Down Temperature Program keys are
used to set the desired water temperature.
Press the Up or Down keys to Increase (or
decrease) the desired temperature setting. The temperature
can be adjusted in 1ºF increments from 59ºF to 104ºF (or 15ºC
to 40º C). The desired temperature setting will remain in the
display for 5 seconds as confirmation of the new value, after 5
seconds the display will return to display the present water
temperature. NOTE: The Temperature Program Indicator will
appear to indicate that the temperature in the display is the
desired-programmed temperature and not the actual water
temperature.
HEATER OPERATION: When the water temperature drops
1ºF lower than the desired temperature, the heater will be
turned on until the water temperature reaches the desired
temperature plus 1ºF. The Heater On Indicator will appear on
the function panel when it is on. The Heater On Light Indicator
will blink on the function panel whenever there is a call for heat
and the heater has not yet been activated.
FREEZE PROTECTION: When the system senses cold
temperatures, it will automatically engage the freeze protection
mode for a monitoring period of 24 hours. During this time, the
pump will operate for 1 minute every 2 hours to circulate warm
water through the plumbing. When the pump is running due to
this feature, the Filter Cycle Indicator on the spaside panel will
blink. Filter Cycles will operate as determined by the program-
ming and will not be affected by the Freeze Protection Mode.
HIGH TEMPERATURE PROTECTION: If the water temper-
ature exceeds 122ºF at the High Temperature probe, the
system will display the message HL and will turn the heater off.
After the water temperature has cooled down, pressing any
key on the spaside panel control will allow the system to
restart. If the spa water temperature does not seem to be
elevated, the HL reading may have been caused by poor water
flow or electrical line interference (e.g. thunderstorms, voltage
surges, etc.). Simply reset and monitor the system. See
Troubleshooting, page 17. NOTE: The Freeze Protection
Circuit is in effect at all times that there is power applied to the
system and will automatically engage if needed.
DEFAULT SYSTEM OPERATIONS: When power is applied, or
there is a temporary loss of power, the system will initiate it's
default programming. The filter cycle starts 24 hours after the
system has been powered up, filters for one hour, and then
repeats every 24 hours. The maintained temperature will
default to 100º F. The freeze protection feature will stay in
effect. If a power loss condition is experienced, the spaside
display will blink until any key is pressed. This feature is to let
the user know that a power failure has occurred and that the
Temperature Program point has returned to the default value.
JETS KEY: The Jets key is used to turn the
pump on or off at selected speeds. The first
press will turn on the pump HIGH speed, the
second press will change the pump to LOW
speed, the third press will turn the pump off or return to a
heat or filtration mode (see note). A built-in timer will
shut the pump off 20 minutes after it has been started
unless the user does so manually. When the pump is on,
the Jets On Indicator will appear above the Jets key.
NOTE: You may not be able to turn the pump off if it has
started a filtration cycle or if the spa is calling for
additional heating. This is easily identified by observing
the status of the "Heater On Indicator" or the "Filter
Cycle Indicator".
LIGHT KEY: The Light key is used to turn the
light on or off. The first press of the Light key
will turn the light on. A second press will turn
the light off. The light will automatically turn
itself off after 2 hours. When the light is on, the Light On
Indicator will appear above the Light key.
PROGRAMMING FILTER CYCLES: You may choose to
filter your spa 1, 2, or 3 times daily as required to
maintain clean, sanitary water. At the same time, press
and release both the Jets key and the Up Arrow key.
The current setting for filtration cycle frequency will be
displayed. Do nothing and the control will revert to the
Default System Operation Mode, OR, to change the
frequency, press the Up or Down Arrow key. Pressing
the Jets key and Up Arrow key at the same time again
will start a Filtration Cycle, otherwise, the first cycle will
start 24 hours from the programming time. NOTE: The
cycles will repeat every 24, 12, or 8 hours within a 24
hour period, starting from the time programmed. It is
recommended that the system be powered up at a time
when the programmed cycles do not interfere with
sleeping hours.
PROGRAMMING CYCLE DURATION: You may choose
to filter your spa 60, 120, or 180 minutes per cycle as
required to maintain clean, sanitary water. At the same
time, press and release both the Light key and the Up
Arrow key. The current setting for filtration cycle duration
will be displayed (60,120,180). Do nothing and the
control will revert to the Default System Operation Mode,
OR, to change the frequency, press the Up or Down
Arrow key.
IMPORTANT PROGRAMMING NOTES: (1) If a program
change is not made within 5 seconds, the system will
default back to the monitoring mode. (2) While
programming, the Pump and Light features may have
been activated. Either can be turned off in the normal
way after programming is complete. The display will
return to indicate water temperature 5 seconds after the
keys are released.
9
SPORTUB 1050-54-56 Controller Operations
ADDITIONAL PROGRAMMING:To set temperature unit
( F or C) press and hold the light key for 5 seconds. This will
switch the system to the temperature that you prefer. Once the
selection has been made simply wait until the spaside control
reverts back to the temperature made.

SPORTUB II 1057-58 Controller Operations
JET1 - The JET1 button is used to turn the pump on or off at selected speeds. The first press will
turn the pump to LOW speed. The second press will change the pump to HIGH speed. The third
press will turn the pump off or return to a heat or filtration mode (see note). A built in timer will shut
the pump off 20 minutes after it has been started unless the user does so manually. When the
pump is on, the "Jets On" indicator will appear above the JET1 button.
Note: You may not be able to turn the pump off if it has started a filtration cycle or if the spa is calling for additional
heating. This is easily identified by observing the status of the "Heater On" indicator light or the "Filter Cycle" indicator
light.
JET2 - The JET2 button is used to turn the JET2 booster pump on or off. The first press of the
JET2 button will start the booster pump. A second press will turn the booster pump off. The JET2
booster pump will automatically turn itself off after 20 minutes. When the JET2 booster pump is
on, the JET2 indicator light will appear above the JET2 button.
LIGHT - The LIGHT button is used to turn the light on or off. The first press of the LIGHT button
will turn the light on. The second press of the button will turn the light off. The light will
automatically turn itself off after 2 hours. When the light is on, the indicator light will appear above
the LIGHT button.
TEMPERATURE PROGRAM - The temperature program button is used to set the desired water
temperature. Press and hold this button to increase or decrease the desired temperature setting.
Release and press again to increase/decrease to the desired temperature setting. The
temperature can be adjusted in 1°F increments from 59°F to 104°F (or 15°C to 40°C). The desired
temperature setting will remain in the display box for 5 seconds as confirmation of the new setting.
After 5 seconds, the display will show the current water temperature.
Note: The temperature program indicator will appear to indicate that the temperature in the display is the desired
programmed temperature and not the actual water temperature.
Note: A power outage to the system will erase any programmed settings. If a power outage
should occur, it will then be necessary to re-program the system. Filtering default is 120
minutes, twice a day. Temperature default is 100 degrees.
10
Programming Number of Filter Cycles:
You may choose to filter the spa 1, 2 or 3 times daily as required to maintain clean water. To view
the current number of filter cycles, press & hold the Pump1 button for 5 seconds.
The current number of filtration cycles will be displayed. This setting can be modified by holding
down the Up/Down button until the desired number of cycles is shown. A simultaneous press &
hold of the Pump1 & Up/Down button for an extra 5 seconds will start a new filter cycle.
Programming Cycle Duration
You may choose to filter spa 60, 120, 180 or 480 minutes per cycle as needed to maintain filtered
water. To view the current length of each filter cycle, press & hold the Light button for 5 seconds.
The current length of each filtration cycle will then be shown.
This setting can be modified by holding the Up/Down button until the length of each cycle is shown.
A simultaneous press & hold of the Pump1 & Light button for 5 seconds more will start a new filter
cycle.

HYDRO-QUIP PORTABLE SPA EQUIPMENT
IF YOU APPLY POWER TO SYSTEM AND DO NOTHING ELSE:
1. The primary filter cycle will occur in 24 hours and run for 120 min.
This will repeat every 24 hours.
2. The spa will heat up to and maintain 100º F.
(The freeze protection mode is available if required.)
TO SET OR CHANGE THE FILTER CYCLE START TIMES:
Refer to PROGRAMMING FILTER CYCLES in operating manual.
IF THE FILTER CYCLES ARE NOT RUNNING AT THE BEST TIMES FOR YOUR
SLEEPING SCHEDULE, YOU MUST PROGRAM THE SYSTEM AT A PARTICULAR
TIME OF DAY TO ADJUST THE INTERNAL SYSTEM TIME PATTERN.
Desired Filter Cycles Programming Time Filtering Time
1 Cycle per 24 Hour Period 8:00 PM 8:00 PM
2 Cycles per 24 Hour Period 8:00 PM 8:00 PM & 8:00 AM
3 Cycles per 24 hour Period 2:00 PM 10:00 PM, 6:00 AM
& 2:00 PM
Note: The easiest way to change the internal system time pattern is to simply TURN
OFF ALL POWER to the spa for (10) ten seconds and then promptly start your
programming procedure.
QUICK PROGRAMMING NOTES
11
SPORTUB 1057-58 WIRING DIAGRAM
All Universal systems leave configured 120-Volt input power.
240-Volt electrical service required:
Line 1, Line 2, and Ground. 8AWG. Minimum
L1 GR L2
N
IMPORTANT: Always refer to the
product data label (located on
top of Control Box) for specific
electrical information

INSTALLING YOUR PURIFICATION DISPENSER
There are several ways that the water chemistry can been maintained in your Baja Spas. As the
photo's indicate below, Baja’s built in KLEEN H20 dispenser incorporates the filter lid for either chlorine
/ bromine tablets or Nature 2 purification system. The Nature 2 purification system, is only
recommended for personal use or family spa installation. Chlorine/Bromine or similar is recommended
for regular and heavy bather installation. It is very important to maintain proper PH levels between
7.2 - 7.6.
Nature 2
Insert Cartridge
Replace every 4
months
CAUTION:
CONSULT YOUR NATURE2 OWNER'S MANUAL
BEFORE INSTALLING PURIFICATION SYSTEM.
ALWAYS CONSULT YOUR DEALER FOR
RECOMMENDATION AND MAINTENANCE
DETAILS.
FILTER REMOVAL:
JET OPERATION:
Open air control fittings when in HIGH
speed Jets mode.
Turn outer ring to direct flow from
TurboStream® to Magna Jets. Each
TurboStream® jet controls bucket
seat jets.
Pull tab and turn lock ring counterclockwise. Remove filter
lid and cartridge. After cleaning filter, bleed air out of the filter
cavity by opening the air relief valve & turn on Circulation Pump.
Note: See Page 13 for cleaning instructions before removing filter.
JET & FILTER OPERATION
ON
OFF ON
OFF
12
To install (optional)
Euro'ssage™, turn Magna Jet
counterclockwise and pull
straight out then turn
Euro’ssage™ slightly
clockwise until you feel it click
into place.

13
CABINET INSTALLATION
INSTALLATION INSTRUCTIONS FOR CABINET DRAIN VALVE BAJA SPA'S EQUIPPED WITH THE THRU
CABINET DRAIN VALVE WILL INCLUDE:
!Cabinet panel with removable 1 ½” black plug .
!Place this panel in the LEFT CORNER position on
models # 1043/44/54/57/58/67/68and in LEFT SIDE panel position on
Models # 1040/42/46/50/56.
!Black drain valve located to the left of the equipment pack, attached to clear
hose with a ¾ hose clamp.
PLEASE FOLLOW THESE INSTALLATION INSTRUCTIONS, PRIOR TO SKIRT ASSEMBLY AND FILLING THE
SPA WITH WATER:
!Remove / slide clamp with pliers and take out drain valve from clear hose.
!Discard black cabinet plug and install drain thru hole and secure back nut.
!Place panel in place, making sure there are no crimps in line.
!Secure valve to cabinet.
!Re-attach clear hose completely over barbs and re-secure with clamp.
!Complete cabinet installation.
TO DRAIN SPA- MAKE SURE EQUIPMENT IS IN OFF POSITION
!Simply remove the drain cap.
!Attach a garden hose to threads.
!Turn front face counter-clockwise and pull outwards.
There should be a slow but steady flow of water which originates from the gravity drain
located in bottom of the Baja spa.
CABINET DRAIN INSTALLATION
_
_
Secure Nut
to Cabinet
Clamp to
Hose/Barb
Pull Out & Turn
Counter Clockwise
_
3/4” Clear Hose to Spa Gravity Drain
Attach coupling blocks to one end
of side panel with toggle bolts and
tool supplied with cabinet.
(PS 1042, WW 1067/ 68)
1Align with another side panel.
Insert bolts and tighten securely.
2Position side panels under spa
lip with black kickboard on the
bottom.
3
4Install corner posts (pay attention to "up"
arrows) to side panels, then small panels to
each corner post around spa using panel
bolts and bolt driver.
5Completed Baja spa.

DAILY - CHECK WATER LEVEL, REFILL IF NECESSARY TO
LINE ON SKIMMER PLATE.
- CHECK CHEMICAL READING AND ADJUST AS NEEDED.
- FOR PROPER FILTRATION, THE WATER SHOULD BE
CIRCULATING FOR AT LEAST FOUR HOURS A DAY.
WEEKLY - WIPE DOWN THE WATER LINE.
- CHECK WATER FLOW AND CLEAN FILTER IF NECESSARY.
MONTHLY - CLEAN FILTER CARTRIDGE.
- CLEAN THE INSULATED SPA COVER.
- TEST THE GFCI.
THREE MONTHS - DRAIN THE SPA COMPLETELY, REFILL WITH WATER
AND REPLENISH CHEMICALS.
- WHILE THE SPA IS EMPTY, CLEAN WITH A NONABRASIVE
ACRYLIC CLEANER AND RINSE.
NOTE: NEVER WAX THE SURFACE AS THE WATER WILL
DISSOLVE THE WAX AND CLOG THE FILTER.
SIX MONTHS: - CLEAN, RESTAIN AND TREAT REDWOOD SKIRT.
SPA MAINTENANCE SCHEDULE
14
CLEANING THE FILTER:
Your Baja Spa comes complete with a 50 Sq. Ft. filter cartridge that is
designed to work under pressure. With normal use, this filter should be removed
a minimum of once every 30 days, or anytime you notice an appreciable decrease of the
flow from the spa jets. You should take time to clean the filter.
TO CLEAN THE FILTER:
1. TURN OFF THE POWER.
2. REMOVE THE COVER FROM THE FILTER UNIT.
3. OPEN AIR RELIEF PLUG.
4. DEPRESS LOCK SPRING ON FILTER AND REMOVE LOCK RING
BY TURNING COUNTERCLOCKWISE (LEFT).
5. REMOVE CARTRIDGE FROM THE FILTER HOUSING AND CLEAN
THOROUGHLY WITH THE PRESSURE SPRAY FROM A NOZZLE ON
A GARDEN HOSE.
6. REPLACE THE CLEANED FILTER AND TIGHTEN THE LOCKING RING.
7. TURN ON POWER.
8. WHEN THE WATER COMES OUT OF THE AIR RELIEF PLUG, CLOSE IT.
9. WHEN WATER IS FLOWING FULL, SET THERMOSTAT TO DESIRED
WATER TEMPERATURE.

WOOD CABINET:
Your modular cabinet has been treated with a stain at the factory. It is suggested that the
cabinet be treated annually with an additional coat of stain for maximum weather
protection. Contact your Baja Spa Retailer for advice on which stain and oil work
best in your area.
DRAINING THE SPA (SEE PAGE 13):
It is recommended to completely drain the spa at least four times a year.
More frequent draining may be required depending on usage. The spa should
also be drained if it is not going to be used for a long period.
An empty spa MUST be covered. Direct sunlight on the acrylic surface can cause severe damage
or blemishing of the acrylic spa surface, and can result in the voiding of the spa surface warranty.
TO DRAIN THE SPA, COMPLETE THE FOLLOWING STEPS:
1. Turn off the main circuit breaker or disconnect panel.
2. Attach a garden hose to the drain hose bib, and then open hose bib allowing the
water to drain from the spa by gravity. For complete draining, place outlet end of
hose below bottom of spa.
CLEANING:
When the acrylic surface becomes soiled, it can be cleaned with a soft cloth or
sponge. DO NOT US ANY ABRASIVE CLEANERS, as they can scratch or dull
the brilliant acrylic surface.
Your insulated cover can be cleaned with a non-abrasive household cleaner. A non
silicone based vinyl restorer will help protect the surface from sun damage.
REGULAR SPA MAINTENANCE
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If the spa is to be left unused for an extended period of time in areas where freezing
temperatures DO NOT OCCUR, it may be desirable to turn the heater OFF. To keep
the spa water clean and sparkling, set the timer to filter the water several times each
day. When preparing the spa for use, check the water chemistry to assure correct
chlorine and pH levels.
If it is desired to keep water in the spa during the time of year when freezing may occur,
the heater will operate as required to prevent the water from freezing.
However, CAUTION MUST BE USED WITH THIS APPROACH. In the event of
electrical power interruptions, regardless of cause, the heater and pump will stop
operating and freeze protection will be lost. This could result in freeze damage to the
spa, spa plumbing/and or Equipment Module components. Such damage is not
covered by the Equipment Module Warranty.
If the spa is to be drained for an extended period of time, consult your local retailer for
winterizing your spa completely due to potentially extreme weather conditions.
WINTERIZING YOUR SPA

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TROUBLESHOOTING
Air lock plumbing system.
“Bleed” the system, see start-up procedure page 8.
Restricted flow

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SMART WINTER MODE/FREEZE PROTECTION: On
board temperature sensors continuously monitor water and
air temperature. If the temperature inside the control box
falls below 59°F, the system will start a special program
(Smart Winter Mode) to circulate the water in the plumbing.
For the next 24 hours, the components will be automatically
operated for a period of 1 minute every 2 hours to
thoroughly circulate the water throughout the spa. The time
between the 1-minute operations will steadily decrease as
the air temperature inside the control box drops. If the water
temperature sensor falls below 49°F, the heater will be
activated to maintain a temperature above freezing (Freeze
Protection). The Filtration Icon in the upper display will be
flashing when the system has entered either safety mode.
Only while in freeze mode are other functions of the unit
(except the alarms) are disabled. Note: If your area
experiences electrical power outages and the climatic
conditions could result in freezing of the water, we suggest
that you contact your local dealer for assistance in proper
drainage and winterizing of your spa to avoid any damage
that may occur from freezing temperatures.
PRESSURE SWITCH: To assure proper heater operation, a
water pressure switch has been installed to monitor the
system. If 3 flashing dots appear below the temperature in
the LED window, this indicates the need for system service.
Refer to the advanced troubleshooting guide available from
your spa retailer or contact a service technician to correct
the problem.
HIGH TEMPERATURE PROTECTION: If the water
temperature exceeds 119°F, the heater will be turned off and
the High-Limit temperature protection circuit will display 3
flashing dots below the temperature in the LED window. Once
the water has cooled below 110°F power to the system must
be turned off, then back on to allow the system to reset. If this
condition persists, refer to the advanced troubleshooting
guide available from your spa retailer or contact a service
technician to correct the problem
TEMPERATURE SENSOR: To assure proper temperature
maintenance, a temperature probe has been incorporated
into the system. If you notice the displayed temperature
greatly differs from the actual water temperature, or if 32°F
is displayed and the correct water temperature is much
higher, this indicates the need for system service. Refer to
the advanced troubleshooting guide available from your
spa retailer, or contact a service technician to correct the
problem
3 DOT CONTROL PANEL ALARMS

3 flashing dots below the temperature display is an indication that an error has occurred. To
identify the error, follow these procedures:
1) Open the front cover of the systems control box.
2) Verify if the system error LED is illuminated on the printed circuit board.
System Error LED not Illuminated:
With Pump Running
a) Press the Temp. Down Key to lower the temperature below the current water temperature.
b) If the 3 flashing dots go away after the pump has shut off, this is an indication that the pressure or flow switch was not
activated while water was flowing through the heater. Readjust pressure or flow switch.
With Pump Off
a) If 3 flashing dots appear while the pump is off, the pressure or flow switch is activated although no water is flowing
through the heater. Readjust pressure or flow switch.
System Error LED Illuminated:
a) This is an indication of an Over Temperature condition. Ensure that the High-Limit temperature sensor is properly
connected to the printed circuit board.
Temperature display reads 30-39°F Range (No flashing or LED error indication):
a) If the temperature reading is 32°F and this is not the actual water temperature, this indicates a problem with the
temperature sensor. Ensure that the temperature sensor is properly connected to the printed circuit board.
System Error LED
3 DOT ERROR IDENTIFICATION
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Spa Delivery Checklist
Optional equipment delivered:______________________________________________
________________________________________________________________________
________________________________________________________________________
____ Function use and care of above optional equipment reviewed
The above spa was received in good order and the above checklist items were completed
and understood this date by the undersigned.
______________________________ ____________________________________
Spa Purchaser Date Spa Dealer Date
Operational Instruction / Demo
_____ Chemical Kit & Water Testing
_____ Spa Drain and Function
_____ Warranty Information
_____ Filter Start Time and Duration
_____ Time of Day Programming
_____ Economy Programming & Effects
_____ Consumer Lifestyle Programming
_____ Equipment Function (Light)
_____ Filter Maintenance & Air Relief
Owners Manuals/ Warranties
____ Spa Owners Manual
____ Spa Owners Operational Video
____ Owners Manual Reviewed w/ Owner
Spa Condition
Headrest (Condition & Care)
_________________________
_________________________
Spa Cover (Condition & Care)
_________________________
_________________________
Skirting (Condition & Care)
_________________________
_________________________
Overall Spa Appearance:
_________________________
_________________________
_________________________
Other_______________________
____________________________
____________________________
____________________________
____________________________
____________________________
Dealer Name______________________________________________________________
Purchaser Information
Name ___________________________________________________________
Address _________________________________________________________
_________________________________________________________
Phone (______)__________________________________
Spa Information
Model______________________ Serial#________________________
Color_______________________ Equipment serial#______________________
Date of Installation_____________________ Type: w/skirt w/o skirt (circle one)
Color: Redwood Grey (circle one)
Voltage potential on delivery ____________ Voltage drop_______________
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