Bajaj Platina 100 User manual

Foreword
Dear Customer,
Congratulations on becoming the proud owner of a “Platina”, one of the most value for money
motorcycles in the country.
Your safety and the safety of others is extremely important. Hence, before you ride the bike,
please read this Owner's Manual carefully and familiarize yourself with the operating mechanism,
controls and maintenance requirements. This will ensure you a long and trouble free ownership
experience.
To keep your bike in perfect running condition and deliver consistent performance, we have
specially programmed the periodic maintenance services which includes 3 Free and subsequent
Paid services. We earnestly advise you to avail all these services at any of our Vehicle Dealers or
Authorised Service Dealers (ASD) as per the schedule contained in this booklet
Your “Platina” comes with a warranty of 5 Years or 75,000 Kms. whichever occurs earlier from
the date of sale. For details please refer to “Warranty: Scope & Limits” given in this manual.
We urge you to entrust all your service needs to a Bajaj Dealer or Authorised Service Centers
only. They are well equipped with all necessary facilities / genuine parts / oil and trained
manpower will ensure the best care for your bike.
Should you require any additional information feel free to contact us on our helpline numbers or
e-mail us at: [email protected] or visit the Bajaj Auto website www.bajajauto.com
Thank you for choosing a Bajaj “Platina” & wish you unlimited miles of happy riding!!
SERVICE DEPARTMENT
BAJAJ AUTO LIMITED

Notice:
The description and illustration in this booklet
are not to be taken as binding on the
manufacturers. The essential features of the
type described and illustrated herein remaining
unaltered. Bajaj Auto Limited reserves the
right to carry out at any moment without
being obliged to bring this booklet upto-date
& to do modifications on the vehicle, parts or
accessories as may be convenient and
necessary.
Safety and Warning information :
Table of Contents
Caution : This indicates that a potential
hazard that could result in vehicle
damage. Follow the Advice provided with
the caution.
Warning : This indicates that a potential
hazard or injury to you or other persons &
to the vehicle can happen if advice
provided is not followed.
Description
1. Technical Specifications....................................... 1
2. Identification Data................................................. 4
3. Location of Parts.................................................. 5
4. Steering/Ignition lock, Tank Cap / Fuel Tap...... 6
5. Speedometer Details............................................ 7
6. Control Switches.................................................. 10
7. Removal & Fitment of Side Cover..................... 12
8. Removal & Fitment of Seat................................ 13
9. Location of Battery / Tool kit / First Aid Kit..... 14
10. Daily Safety Checks............................................ 15
11. How to ride your Bike........................................ 16
12. Safe Riding Tips................................................. 20
13. Engine Oil............................................................ 21
14. Wheels - Tyre..................................................... 22
15. Periodic Maintenance Information..................... 23
16. Combined Braking System (CBS)..................... 25
17. Free Service Guidelines...................................... 26
18. Periodic Maintenance & Lubrication Chart....... 27
19. Non Use Maintenance........................................ 32
20. Delivery Certificate.............................................. 33
21. Warranty Scope & Limit..................................... 34
22. Battery Warranty Card

Engine 4 stroke, Natural air cooled 4 stroke, Natural air cooled
Bore x Stroke 47 mm x 58.8 mm 50 mm x 58.8 mm
Displacement 102 cc 115.45 cc
Idling Speed 1400 +/- 100 rpm 1400 + 100 rpm
Max. Net Power 7.9 PS @ 7500 rpm 8.6 PS @ 7000 + 250 rpm
Max. Net Torque 8.34 Nm @ 5500 rpm 9.81 Nm @ 5000 + 250 rpm
Ignition System DC CDI DC, CDI
Starting Aid Kick / Self Kick / Self
Spark Plug (2 nos.) Champion or BOSCH Champion or BOSCH
Spark Plug Gap 0.7 to 0.8 mm 0.7 to 0.8 mm
Transmission 4 speed (All down) 4 Speed (All down) Drum-Drum
5 Speed (All down) Disc-Drum
Lubrication Force Lubrication Force Lubrication
Front Brake Drum Drum-Drum / Disc-Drum
Rear Brake Drum Drum
Tyre Front 2.75 X 17”, 41P 80/100-17, 46P, Tubeless
Tyre Rear 3 X 17”, 50P 80/100-17, 53P, Tubeless
Platina 100 Platina 110
Technical Specifications
1

Tyre Pressure
2 2
Front 1.75 kg/cm (25 PSI) 1.75 kg/cm (25 PSI)
2 2
Rear (Solo) 2 kg/cm (28 PSI) 2 kg/cm (28 PSI)
2 2
Rear (Pillion) 2.25 kg/cm (32 PSI) 2.25 kg/cm (32 PSI)
Fuel Tank
Full 11.5 Liters 11.5 Liters
Reserve 2 Liters 2 Liters
Length 2003 mm 2006 mm
Width 704 mm 704 mm
Height 1069 mm 1069 mm
Wheel base 1255 mm 1255 mm
Ground Clearance 200 mm 200 mm
Electrical System DC (12 Volts) DC (12 Volts)
Head Lamp 35/35W, Blue Tinge 35/35W, Blue Tinge
Tail Lamp/Stop Lamp 10/5W 10/5W
Side Indicator 10W 10W
Horn 12V, 2A 12V, 2A
Technical Specifications
2
Platina 100 Platina 110

Technical Specifications
3
Neutral Indicator 2W (Green) For Drum-2W (Green), For Disc-LED
Turn Signal Indicator 2W (Green) For Drum-2W (Green), For Disc-LED
Hi-Beam Indicator 2W (Blue) For Drum-2W (Blue), For Disc-LED
Speedometer Lamp 2W For Drum-2W, For Disc-LED
Battery 12V 3 Ah VRLA 12V 3 Ah VRLA
Vehicle Kerb Weight 111 kg. - 100 KS Drum-Drum-117 kg.
116 kg. - 100 ES Disc-Drum- 119 kg.
Vehicle Gross Weight 241 kg. - 100 KS Drum-Drum-247 kg.
246 kg. - 100 ES Disc-Drum- 249 kg.
Platina 100 Platina 110
Note :
• All dimensions are under UNLADEN condition.
• Above information is subject to change without any notice.
• This vehicle complies to BS IV standards.
• Day Time Running Light (DRL) is a Government regulation.

Identification Data- (Frame Number & Engine Number)
The Frame and Engine serial numbers are used to register the motorcycle. They are the unique
alpha-numeric codes to identify your particular vehicle from others of the same model and type.
Frame Number Location
On Side of Steering Tube
(Alpha-Numeric - 17 Digits)
Engine Number Location
On LH Side Crankcase Near Gear
Change Lever (Alpha-Numeric - 11 Digits)
4

Location of Parts
5
Silencer
Fuel Tank Cap
Brake Pedal
Engine Oil Level
Window
Grab Handle
Note:-Photograph is of “Platina 100”.
Rear Shock
absorber
Kick Lever
Speedometer
Tail Lamp
Manual Choke
Blue Tinge
Headlamp Bulb
Brake Lever
Day Time
Running Light
(DRL)

6
Steering cum Ignition Lock / Fuel Tank Cap / Fuel Tap
Fuel Tank Cap
• To open : Insert the key in the lock and turn
it clockwise and lift fuel tank cap.
• ‘Fuel Tank Cap’ gets locked when pushed
back into the place.
• Don’t attach metallic ‘Key chain’ as it may
damage paint of petrol tank.
Fuel Tap
Fuel Tap
Fuel tap lever has following positions.
ON : When fuel level is above
reserve position.
RES : When fuel level is below
reserve position.
OFF : When fuel supply is to be cut
off.
Fuel Tank Cap
To Lock the Steering : To lock the steering,
turn the handle bar to the left or right. Push
the key inside & turn toward ‘LOCK’ position.
Match the lock position & turn key to ‘LOCK
position. Lock the steering & remove the key.
To Unlock the Steering : To unlock steering,
insert the key in steering cum ignition lock &
turn it clockwise to “OFF” or “ON” position.
Key : A common key is used for ‘Steering
cum Ignition lock’, ‘Fuel tank cap’ & ‘Side
cover RH lock’.
Steering cum
Ignition Lock :
It has three positions.
LOCK: Steering locked. Ignition OFF.
OFF: Steering unlock. Ignition OFF.
ON: Steering unlock. Ignition ON.

Speedometer Details-Platina 100, Platina 110 Drum-Drum
1. Odometer : The Odometer shows the total
distance that the vehicle has accumulated.
2. Speedometer : The Speedometer pointer
shows the speed of vehicle.
3. Neutral Indicator (Green) : When the
transmission is in Neutral & Ignition switch
‘ON’, the Neutral indicator will get ‘ON’.
4. Fuel Level Indicator : Fuel level indicator
shows approximate available fuel in fuel
tank.
5. Hi Beam Indicator (Blue) : When Headlight
is ‘ON’ & Hi beam is selected, Hi beam
indicator will get ‘ON’.
6. Turn Signal Indicator (LH & RH) (Green) :
When Turn signal switch is turned to Left or
Right, Turn pilot indicator - LH or RH will
flash.
7

Digital Speedometer Details - Platina 110 Disc-Drum
1. Neutral Indicator : When the transmission is
in Neutral & Ignition switch ‘ON’, the Neutral
indicator will get ‘ON’.
2. Turn Signal Indicator (LH & RH) : When Turn
signal switch is turned to Left or Right, Turn
pilot indicator - LH or RH will flash.
3. Speedometer : The Speedometer pointer
shows the speed of vehicle.
4. Odometer : The Odometer shows the total
distance that the vehicle has traveled.
5. Hi Beam Indicator : When Headlight is ‘ON’
& Hi beam is selected, Hi beam indicator will
get ‘ON’.
8
6. Low Battery : It indicates battery needs
charging.
7. Set Button : It is used to reset trip meter and
clock setting.
8. Fuel Level Indicator : Shows approximate
available fuel in fuel tank in bars.
9. Low Fuel Indicator : It glows when fuel level
is 3 bars & blinks if fuel level is 2 bar or less.
10. Clock : It shows time in HH:MM, 12 hour
format with AM & PM.
11. Service Reminder : Icon of Spanner glows if
Odometer reading reaches 450km, 4450 km,
9450 km, 14450 km & so on after every 5000
kms upto 999450 kms. Bring the vehicle to
authorised Bajaj Dealership. It continues the
same sequence after roll over.
12. Gear Indication : Its having 1,2,3,4,H,N
symbols. (H means hyper economy). These
symbols will blink as per programmed
Engine RPM & vehicle speed in km/hr. Up
arrow & Down arrow will remind rider for up
shifting or down shifting of gears.
13. Trip Meter :The Trip meter shows the
distance traveled since it was last reset to
zero.
11
10
12
13
8
6
7
9
1
2
3
4
5
S

Digital Speedometer Details - Trip meter & Clock Setting
1. Trip Meter Reset : To reset Trip meter follow
the below given steps.
• Press SET button for less than 1 sec.
• Mode changes ODO-TRIP-ODO
• Select ‘Trip’ & press SET button for more than
3 sec but less than 6 sec.
2. Clock Setting :To reset Trip meter follow the
below given steps.
• Press SET button for less than 1 sec.
• Mode changes ODO-TRIP-ODO
• Select ‘ODO’ & press SET button for more
than 7 sec to enter clock setting mode.
• ‘:’ stop blinking & Hour digit start blinking.
9
Action Result
Press SET button for less Increase in hour digit.
than 2 sec
Press SET button continuously Speedy increase in hour digits
No action for less than 5 sec Hour digit will save & minute
digit start blinking for updation.
Press SET button for less Increase in minute digit.
than 2 sec
Press SET button continuously Speedy increase in minute digits
No action for less than 5 sec Minute digit will save & am / pm
start blinking.
No action after entering clock • Auto exit without saving set
mode for more than 10 sec value. (: start blinking & digits
stop blinking)
• If speed input is given, then also
auto exit without saving set value.

Control Switches (LH)
10
D
Left Handle Bar Switches
A. Hi / Lo Beam Switch : When headlight is
ON, High or Low beam can be selected
with the Hi / Lo switch. Hi beam indicator
light in speedo console will glow when
high beam is selected.
: High Beam : Low beam
B. Turn Signal Switch: When the turn signal
switch is turned to Left ( ) or Right ( ),
corresponding turn signals flash on & off.
To stop flashing, press the switch IN.
C. Horn Switch : ( ) Press horn switch for
sounding horn.
D. Pass Switch : ( ) Press the switch to
flash the head light in hi beam mode. It is
used to give signal to vehicles coming
from opposite side while overtaking.
A
B
C

11
Control Switches (RH)
Right Handle Bar Switch
E. Starter Button : It operates the electric
starter when clutch lever is depressed with
t r a n s m i s s i o n i n a n y g e a r . I t i s
recommended to start engine with
transmission in neutral.
Day Time Running Light Feature :
• Day Running light is provided above
headlamp. (as applicable to model)
• Day running light gets ON (High intensity)
when ignition switch turned to ON position.
• After headlight is turned to ON position,
intensity of DRL LED’s will get reduced.
: All lamps 'OFF'. DRL ON (High Intensity).
: Head lamp, Tail lamp, & Speedometer
lamps will glow. DRL r e m a i n s ON
(Low intensity)
F. Head Light Switch : It has 2 positions.
F
E
Igntion
Switch
ON
ON
DRL
ON High Intensity
ON Low Intensity
Light
Switch
OFF
ON
Head
Light
OFF
ON
Day Time
Running Light
(DRL)

Removal & Fitment of Side Cover RH
CAUTION : Remove cover as described
above, Otherwise the lugs may break.
12
Fitment of Side Cover RH
• Match rear side (D) of ‘Side Cover’ lug
with hole (E) provided on ‘Seat Cowl’ &
slide ‘Side Cover’.
• Match Lug (F) provided on front side of
‘Side Cover’ with hole provided on ‘Fuel
Tank’ (G) and press ‘Side Cover’ inside.
• Match the ‘Side Cover’ lock (H) properly
with hole provided on ‘Chassis’ (I) & Lock
(A) the ‘Side Cover’.
Removal of Side Cover RH
• Insert the key into the cover lock (A) and
turn the key clockwise.
• Hold cover with both hands & pull front
side first (B) & Slide rear side (C) towards
front wheel side.
• Take out ‘Side cover’.
CAUTION : Fit cover as described above
to ensure proper fitment.
A
C
D
H
I
F
G
E
B

1
2
Removal & Fitment of Seat
13
Removal of Seat
• Remove ‘Side Cover’ RH.
• Pull the ‘Seat Release Cable’ (A) to release
seat lock.
• Keeping cable pulled, lift the seat from
rear end and slide it towards tail lamp to
remove it.
Fitment of Seat
• Match & insert the bracket ('1' of Fig. 'B')
of seat with slot ('2' of Fig. 'B') provided
below fuel tank rear mounting on chassis.
• Push seat towards fuel tank and align lock
rod ('3’ of Fig.'C') & seat lock ('4' of Fig.
‘C').
• Then press the seat in middle from top to
lock it.
Fig. A
A
Fig. C
3
4
Fig. B

Location of Battery / Tool Kit / First Aid Kit
14
Tool Kit
• It is clamped below seat by rubber strap.
• A rubber strap is provided to hold tool kit.
First Aid Kit
• It is located below seat on rear fender as
shown in figure.
Battery
• It is located below seat assembly.
• Make of battery may be differ from vehicle
to vehicle.
CAUTION : Do not drive/run vehicle in
battery disconnected condition. It may
lead to damage of electrical / electronic
components.
CAUTION : Always fit rubber strap to
hold the tool kit securely.
Loose tool kit would cause rattling noise.
Tool Kit
First Aid Kit
Battery

Daily Safety Checks
• Rear brake pedal free play- 20 to 30 mm.
• Wear lining Indicator within usable range.
No brake dragging, applicable to drum
brake vehicles.
• Drive Chain slack of 20 to 30 mm
adequately lubricated.
• Function of all lights & horn
• Clutch lever free play - 2 to 3 mm
• Smooth steering mo vement without
restriction.
• Both stand return to their fully up position.
• Correct inflation pressure in both tyres
Adequate tyre tread depth - no cracks /
cuts.
• Correct rear viewing span adjustment of
mirror.
Before riding motorcycle be sure to check
following items. Please give proper importance
to these checks and perform all of them
before riding motorcycle.
If any irregularities are found during these
checks, refer to the Maintenance chapter &
see your dealer for the action required to
return the motorcycle to a safe operating
condition.
Warning : Failure to perform these
checks every day before you ride may
result in serious damage or severe
accident.
• Enough fuel level for planned distance of
journey. No fuel leakage in fuel lines.
• Engine oil level (between upper and lower
level mark)
• Throttle cable free play of 2 to 3 mm.
Smooth operation and positive return to
closed position.
• Front brake lever free play - 2 to 3 mm.
15

How to Ride Your Bike
16
• Keep throttle completely closed, press starter
button “ ” / apply kick to start engine.
• Release starter button / kick lever as soon as
engine starts.
Note : Do not let the engine idle longer than 3
minuets otherwise it will overheat.
Caution : Do not operate the starter
continuously for more than 5 seconds
otherwise battery would get discharged.
Wait 15 sec. between each operation of
the starter which will facilitate battery to
recover.
Note : 1. The motorcycle is equipped with a
clutch switch. The engine can be started in any
gear if the clutch lever is pressed.
2. Before starting the engine, in ignition key
off condition, press the clutch lever &
operate kick starter lever all the way down
for 5-6 times. Then release the clutch lever.
This practice ensures lubrication of clutch
components for their longer life.
3. Do not start vehicle without battery
(battery disconnected.)
Starting The Engine :
• Turn the fuel tap knob to ‘ ’ or ‘ ’ position.
• Turn ignition switch key to ‘ ’ position.
• Confirm that transmission is in neutral (must
for Kick start)/press the clutch lever if
transmission is in gear.
• If the engine is cold or when starting for first,
use choke ( ) for quick starting.
Choke
Lever
OFF
ON

Braking :
• Close the throttle completely, leaving the
clutch engaged (except where shifting gears)
so that the engine braking will help slow
down the motorcycle.
• Shift down one gear at a time so that you are
in Neutral when you come to a complete stop.
Warning : When shifting down to lower
gear, do not shift at such high speed that
engine rpm jumps excessively. This may
cause engine damage, & rear wheel may
skid. Downshifting should be done at
recommended speeds as shown in table.
17
How to Ride Your Bike
Shifting Gears :
• Close throttle & depress the clutch.
• Shift into next higher or lower gear.
• Open the throttle and release the clutch
lever slowly and simultaneously.
th rd
From 4 to 3 Gear
th rd
From 4 to 3 Gear
rd nd
From 3 to 2 Gear
rd nd
From 3 to 2 Gear
nd st
From 2 to 1 Gear
nd st
From 2 to 1 Gear
24 ~ 30 km/hr
17 km/hr
th th
From 5 to 4 Gear 21 km/hr
18 ~ 23 km/hr
14 km/hr
13 ~ 16 km/hr
11 km/hr
Recommended Speed for Shifting Down-
Platina 100, Platina 100 Drum-Drum
Recommended Speed for Shifting Down
Platina 110 Disc-Drum
Speed
Speed
Gear
Gear
Gear Shifting Pattern
Platina 100,
Platina 110
drum-drum
All Down
Platina 110
Disc-drum
N
1
2
3
4
N
1
2
3
4
5
Gear Shifting Lever
All Down

Stopping the Vehicle :
• Close the throttle completely.
• Shift the transmission into neutral.
• Bring the vehicle to complete stop.
• Turn the ignition switch off.
Parking the Vehicle :
• Support the motorcycle on a firm level
surface with the center or side stand.
• Lock the steering.
Running IN
Proper running-in is important for the better
life & trouble free performance of the vehicle.
• During first 2000 kms running-in period do
not exceed following speed limits.
• Always keep the speed below the limits
mentioned in the table.
• Do not race the engine excessively.
• Do not start moving or race the engine
immediately after starting. Run the engine
for a minute at idle speed to give the oil a
chance to workup into the engine.
How to Ride Your Bike
18
Kms 1st 2nd 3rd 4th
0 - 1000 10 20 30 40
1000 - 2000 15 30 40 45
CAUTION : Do not park on a soft or steeply
inclined surface or the motorcycle may fall over.
Kms 1st 2nd 3rd 4th 5th
0 - 1000 10 20 30 35 45
1000 - 2000 15 30 40 45 55
Platina 110 Disc-Drum
Platina 100, Platina 110 Drum-Drum
• When stopping, always apply both brakes at
the same time. De-clutch as necessary to
avoid engine stalling.
• Never lock the brakes, or it will cause the
tyres to skid. When cornering, use brakes
judiciously & do not de-clutch. Reduce your
speed before you get into the corner. For
emergency braking, disregard downshifting,
and concentrate on applying brakes as hard
as possible without skidding.