Bakers Pride PX-14 User manual

ULUL
C
UL
S
I
F
S
I
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BAKERS PRIDE OVEN CO., INC.
30 Pine Street
New Rochelle, NY 10801
[phone] Phone [phone] US & Canada
[phone] Fax www.bakerspride.com WebAddress
INSTALLATION AND OPERATING INSTRUCTIONS
COUNTER TOP ELECTRIC
OVENS
INTENDED FOR OTHER THAN HOUSEHOLD USE
Models: PX-14, PX-16, P-18, BK-18, P-22S, P-22BL,
P-24S, P-44S, P-44BL, P-46S, P-48S, DP-2
RETAIN THIS MANUAL FOR FUTURE REFERENCE
OVEN MUST BE KEPT CLEAR OF COMBUSTIBLES AT ALL TIMES
FOR YOUR SAFETY
Do not store or use gasoline or other flammable vapors
and liquids in the vicinity of this or any other appliance.
WARNING
Improper installation, adjustment, alteration, service or maintenance can cause property
damage, injury or death. Read the Installation, Operating and Maintenance Instructions
thoroughly before installing or servicing this equipment.
Initial heating of oven may generate smoke or fumes and must be done in a well
ventilated area. Overexposure to smoke or fumes may cause nausea or dizziness.
Note: Only Pizza or Bread can have direct contact with ceramic decks. All other food
products must be placed in a pan or container to avoid direct contact with ceramic
decks.
This equipment has been engineered to provide you with year round dependable service
when used according to the instructions in this manual and standard commercial kitchen
practices.
11/00 Form #U4008A
1
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INDEX
INSTALLATION INSTRUCTIONS
SECTION ITEM PAGE
1 Location 3
2 Electrical Connections 3
3 Requirements for Installation 3
4 Initial Start Up 4
OPERATING INSTRUCTIONS
SECTION ITEM PAGE
1 General Baking 5
2 General Baking Tips 5
3 Special Features 6
4 Cleaning 6
5 Service and Trouble Shooting 7
6 Installation of Decks 7
7 Wiring Diagrams 8-12
2
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INSTALLATION INSTRUCTIONS
Minimum Clearance for Installation
From combustible or non-combustible construction:
Right side, Left side and Back: 3” (76mm)
!LOCATION
Due to the heat a counter-top oven may produce, it must be placed on a non-combustible
surface. Do not store combustible materials on top of any oven.
!ELECTRICAL CONNECTIONS
Suitable means, which will disconnect all ungrounded conductors of the circuit simultaneously,
must be provided by the installer.
Make sure electrical supply corresponds with that specified on the rating plate located in the rear
of the oven.
When installed, the unit must be connected by an earthing cable to all other units within the
complete installation and thence to an independent earth connection.
Use copper conductors only, rated at 90° C.
If a line cord is used for the installation of the unit in Europe, it should be a minimum of H07RN-F
type conforming to EN60 335-1 and/or local codes.
Use minimum conductor size as below:
!For models PX-14, PX-16, P-18, BK-18 and P-24S:
14 Gauge (1.5mm) for 220-240V, single phase supply.
!For models P-22S, P-22BL, P-44S, P-44BL, P-46S, P-48S and DP-2:
10 Gauge (2.5mm) for 220-240/380-415V, 3 phase supply.
!REQUIREMENTS FOR INSTALLATION
For portable units (Model PX-14 and PX-16) there are no special requirements.
For shipping purposes the 4” (100mm) legs are not mounted. For mounting legs, follow steps a.
through g.
a. Remove the outer shipping carton and paper and place the oven on the floor or other flat
surface.
b. Remove legs, baking decks and any other materials from inside the unit.
c. With sufficient help, tilt the unit back far enough to mount the two front legs and tighten
with an adjustable wrench.
3
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d. After the front legs are tight, lift rear of unit approximately 5” (125mm) off the surface and
block in position using wood or some other solid material. Now mount the two rear legs and
tighten.
!Using the proper lifting equipment, move the unit to its final location.
!Adjust the bottom portion of legs to make level.
!Slide baking decks into each shelf. (View on Page 7)
4. INITIAL START UP
After the electrical connections have been made, the oven will need approximately 2 to 3 hours to
burn off. Initial heating of the oven may generate smoke or fumes and must be done in a well
ventilated area.
CAUTION: OVEREXPOSURE TO SMOKE OR FUMES MAY CAUSE NAUSEA AND DIZZINESS.
For initial heating of the new oven, follow the steps below:
!Place the oven in a well ventilated area.
!Open the oven doors and remove any instructions or samples shipped within the unit. Make sure
the oven cavity is empty and the baking decks are properly installed.
!With the oven doors open, turn the temperature knobs to 400° F (205° C) for one hour.
!Close the oven door. Increase the temperature to 500° F (260° C) for at least 1 ½ hours.
This procedure will dry out the insulation and deck material and will help to insure optimum baking
results thereafter.
4
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OPERATING INSTRUCTIONS
Note: Only Pizza or Bread can have direct contact with ceramic decks. All other food products
must be placed in a pan or container to avoid direct contact with ceramic decks.
!GENERAL BAKING
Models: P-18, BK-18, P-22S, P-22BL, P-24S, P-44S, P-44BL, P-46S, P-48S, PX-14 and PX-16
Preheat the oven by setting the thermostat to the desired temperature. When the thermostat
light goes out and has cycled three times, the oven is ready for use.
These ovens have been designed to bake both fresh and frozen products. Frozen fruit pies
should be taken directly from the freezer and placed into the oven. Cooking time will vary with
the size of the pie, but under normal conditions a frozen pie should bake approximately in the
same time as a fresh pie.
These ovens work well for toasting, melting cheese, baking frozen entrees, roasting small meat
items, etc.
The temperature range for pizza baking is usually between 500° F (260° C) and 575° F (300° C)
depending on the individual product.
Allow the pizza to bake until the cheese bubbles and the bottoms are evenly brown. (Rotate if
necessary)
The design of the PX-14 and PX-16 is such that normal baking temperature may be too high for
good results. Set the thermostat approximately 25° F (15° C) BELOW normal setting. Adjust
temperature as needed.
Do not keep the oven door open too long when loading since heat will escape, resulting in
slower baking.
When production requirements are low, keep the temperature low to prevent the bottoms from
burning.
As demand increases, temperature should be raised for faster recovery.
Fresh dough generally requires a slightly lower baking temperature and longer bake time than
defrosted pre-baked crusts.
!GENERAL BAKING TIPS
!Pizza crusts should be fully defrosted before baking.
!Wet areas on the bottom of a pizza will cause them to stick to the deck. Avoid spills.
!For fresh dough pizza, flour or corn meal on the peel will prevent sticking and ease placement
of the pizza on the deck.
!Increasing bake temperature during heavy production assists in maintaining temperature.
After the rush is over, reduce temperature to prevent burning.
!Heavily topped pizzas require longer bake times at lower temperatures.
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!Placing a screen under pizza will allow the top to cook without overcooking the bottom.
!Frequently scrape and brush off decks to remove burned residue which can cause an off flavor
to the product. Residue build-up can slow bake times. A deck scraper/brush specifically
designed for this is available from BAKERS PRIDE.
!Clean heavily soiled pizza decks by scraping down, brushing off, removing from oven, turning
over and putting back. This procedure will burn off the decks and should be repeated
every six months. DO NOT USE WATER TO CLEAN THE DECKS as this could cause the
decks to crack.
!Using shiny pans or screens will produce products with light bottom color. We strongly suggest
that all pans and screens be seasoned before use.
!SPECIAL FEATURES
Timer: An electric timer is provided to give an audible, continuous signal at the end of a preset
time up to 15 minutes (18 minutes with 50Hz supply) on pizza ovens, or 60 minutes (72 minutes
with 50Hz supply) on bake ovens,
Optional Electronic Timer: A Digital electronic 99 minute timer can be provided on all models to
give an audible signal at the end of a pre-set time.
Note: TIMER DOES NOT CONTROL THE OVEN.
For PX-14 and PX-16 only: Individual switches are provided to turn off the top or the bottom
heating element. This allows baking items that do not require direct top or bottom heat.
For DP-2 only: Optional infinite control switches can be provided for fine balancing of top and
bottom heat.
!CLEANING
Periodic cleaning is suggested to keep your oven in good shape.
ALWAYS CLEAN THE OVEN WHEN IT IS COLD.
WHEN CLEANING STAINLESS STEEL, ALWAYS WIPE IN THE DIRECTION OF THE GRAIN.
Scrapers, brushes and stainless steel cleaner can be ordered from BAKERS PRIDE for this
purpose.
From time to time the spillage should be scraped out. For hard to clean spillage, the following is
suggested:
!Turn the thermostat up to the highest setting and let the oven run for ½ hour with the door
closed.
!Allow the oven to cool down.
!Brush the residue from deck.
Note: DO NOT USE WATER TO CLEAN DECKS. CRACKING MAY RESULT.
6
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Stainless steel surfaces should be cleaned with BAKERS PRIDE STAINLESS STEEL
CLEANER.
!SERVICE AND TROUBLE SHOOTING
The ovens are designed to be as trouble free as possible. Keeping the oven clean is all that is
normally required. All servicing should be performed by a factory authorized technician only.
However, if your oven stops operating, please check the following:
!Power supply cord is plugged into the supply receptacle.
!Power supply fuse/circuit breaker has not tripped.
If the oven still does not operate, take the following steps:
!Disconnect the power supply to the unit by removing the supply cord and/or turning off the
main switch.
b. Contact the factory, factory representative or an authorized service agency.
Note: Infinite control switches must be in a set position (other than off) in model DP-2 with
optional infinite switches, for elements to operate.
A system wiring diagram is a part of this manual and is provided on the back of the unit.
For further information and to purchase the deck scraper/brush, or stainless steel cleaner, call
BAKERS PRIDE at: [phone].
6. INSTALLATION OF DECKS
DECK
DECK
7
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BR17
21 WT
WT 21
AMPERE
25.3
24.3
22.0
18.7
20.7
21.5
25.0
27.6
28.8
31.3
34.6
36.0
34.6
38.2
39.8
NO L.
22.3
24.7
25.7
21.9
21.1
29.4
28.2
36.8
35.4
40.6
39.0
19.0
25.5
32.1
35.3
L1 L2
TERMINAL
BLOCK
1 PHASE
BR1
BK2
WT22
WT11
BR23 BK10
BK10BR23
BK16
BR1 BK2
WT11
WT22
BK4BK4
WT22
ELECTRONIC
TIMER 250V
(OPT)
BR17
BK18
BR17
BK18
2 3 5 62 3 5 6
BK16
BR17
BK26
BK20
BR3 BR3
BR25
BR19
BK16
BK18
BK18
BR15
BR15
BK28
BR27
BK14
WT24
WT13
BR5
BR29
BR27
BK28
WT11
BK30
BK2
BR1
L3 200V 1 OR 3
208V 1 OR 3
240V 1 OR 3
.
.
.
.
.
.
N.T.S.
BAKERS PRIDE
APP'D
BY
DATE
DESCRIPTION OF CHANGE
REV.
-
+
-
+
-
+
REV.
DRAWING NO.
DATE:
DR BY:
AP BY:
SCALE:
UNLESS OTHERWISE NOTED, TOLERANCES ARE:
3 DEC.(.000): .015"
FRACTIONS: 1/32"
BEND ANGLES 1
00-10-09
MODESCO
P-SERIES - 2 CHAMBER - 1 PH 2 W OR 3 PH - 3 W
ELECTRICAL WIRING DIAGRAM & TABLES
1012-120
TERMINAL
BLOCK
3 PHASE
LOWER HEATING COILS UPPER HEATING COILS
LB
LC
LT UT
UC
UB
L2
L1
THERMOSTAT
EGO 3 POLE
THERMOSTAT
EGO 3 POLE
CIRCUIT
BREAKER
CIRCUIT
BREAKER
PILOT
LIGHT
PILOT
LIGHT
LIGHT
SWITCH
(OPT)
LIGHT
SWITCH
(OPT)
2, 3 OR 4 AS REQUIRED
250V LAMPS (OPT)
BUZZER
BUZZER
TIMER 250V
TIMER 250V
LOWER
BAKE
CHAMBER
UPPER
BAKE
CHAMBER
L3
L2
22.0
18.7
18.7
18.7
24.3
25.327.9
26.9
24.3
20.7
21.526.1
25.0
22.7
20.7
21.518.6
17.9
16.2
20.7
21.511.2
10.7
9.7
25.3
24.3
22.011.4
12.5
13.0
AMP - W. LIGHT
L1
L3
24.3
22.7
16.2
9.7
26.9
27.925.3
24.3
22.0
25.0
26.121.5
20.7
18.7
17.9
18.621.5
20.7
18.7
10.7
11.221.5
20.7
18.7
13.0
12.5
11.422.0
24.3
25.3
WATT PER HEATING COIL & TOTAL WATT PER UNIT
COIL LOCATION
MODEL NO: DP2
UC - UPPER CTR
UT - UPPER TOP
UB - UPPER BOTT
LT - LOWER TOP
LC - LOWER CTR
LB - LOWER BOTT
TOTAL NO LIGHT
TOTAL W. LIGHT
1,075
- - -
1,450
1,075
- - -
1,450
5,050
5,080
P48S
1,075
- - -
1,075
1,075
- - -
1,075
4,300
4,330
P46S
1,075
1,450
1,075
1,075
- - -
1,075
5,750
5,795
P44S
1,075
1,450
1,075
1,075
1,450
1,075
7,200
7,260
P44SH
1,075
1,450
1,450
1,075
1,450
1,450
7,950
8,010
VOLT A/C
200
AMP - NO LIGHT
240
208
UNIT COILS L1 L2
200
208
230
12.6
12.1
11.0
MODEL
DP2
11.0
12.1
12.6
200
208
P48S
200
208
240 230 9.3
10.3
10.8 10.8
10.3
200
208
P46S
200
208
240 230 15.7
17.3
18.0 18.0
17.3
200
208
P44S
200
208
240 230 22.0
24.3
25.3 25.3
24.3
200
208
P44SH
200
208
240 230 23.6
26.1
27.1 27.1
26.1
9.3
15.7
22.0
23.6
BR7
BK8
BK16
3 PHASE - 3 WIRE
I PHASE - 2 WIRE
PLUG & NO.
USA CAN
W. L.
6-30P 6-30P
6-30P6-30P
6-30P 6-50P
6-50P6-50P
6-50P 6-50P
ELECTRONIC
TIMER 250V
(OPT)
ROBERTSHAW
THERMOSTATS
BK2
BR1
WT22 WT11 WT13
WT24
BR5 BK14
BR3
BR7 BK4
8
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BL34,45,45
BR1
BK2
WT11
BK2
WT11
NN
BR1
L3L2
L1
BR54
L1
BL34,45,45
(BL53)
(BL53)
- - -- - -
- - -- - -
- - -- - -
- - -- - -
- - -- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
BL34
BL35
BR39
BK12
BL52
BL52
BL52
BL52
BL33
BL32
WT42
BK40
BK2
BR41
BR1
BL31
1012-124
ELECTRICAL WIRING DIAGRAM & TABLES
P-SERIES - 2 CHAMBER - 3 PH - 4 W - STAR
MODESCO
00-10-11
UNLESS OTHERWISE NOTED, TOLERANCES ARE:
3 DEC.(.000): .015"
FRACTIONS: 1/32"
BEND ANGLES 1
SCALE:
AP BY:
DR BY:
DATE:
DRAWING NO. REV.
+
-
+
-+
-
BAKERS PRIDE
N.T.S. .
.
L3
L2
12.6
9.3
9.3
9.3
12.6
12.6
6.3
0.0
12.6
0.0
AMPERE - W. LIGHT
L1
L3
10.0
10.0
9.9
9.7
12.6
9.3
9.3
9.3
9.712.6
.
.
.
.
APP'D
BY
DATE
DESCRIPTION OF CHANGE
REV.
WATT PER HEATING COIL & TOTAL WATT PER UNIT
COIL LOCATION
MODEL NO: DP2
UC - UPPER CTR
UT - UPPER TOP
UB - UPPER BOTT
LT - LOWER TOP
LC - LOWER CTR
LB - LOWER BOTT
TOTAL NO LIGHT
TOTAL W. LIGHT
1,075
- - -
1,450
1,075
- - -
1,450
5,050
5,080
P48S
1,075
- - -
1,075
1,075
- - -
1,075
4,300
4,330
P46S
1,075
1,450
1,075
1,075
- - -
1,075
5,750
5,795
P44S
1,075
1,450
1,075
1,075
1,450
1,075
7,200
7,260
P44SH
1,075
1,450
1,450
1,075
1,450
1,450
7,950
8,010
VOLT A/C AMPERE - NO LIGHT
230/400
UNIT COILS L1 L2
230 9.3
MODEL
DP2
0.0
P48S
230/400 230 9.3
P46S
230/400 230 9.3
P44S
230/400 230 9.3
P44SH
230/400 230 9.3
0.0
6.3
12.6
12.6
NN
34.6230
230
31.3230
230
25.0230
230
18.7230
230
22.0230
230 22.3
19.0
25.5
32.0
35.3
3.3
- - -
3.0
3.3
3.3
22.0
18.7
25.0
31.3
34.6
2.9
0.4
3.6
3.3
2.6
22.3
19.0
25.5
32.0
35.3
BL35
TERMINAL
BLOCK
1 PHASE
BK16
BR1
BK2
WT11
BK4
ELECTRONIC
TIMER 250V
(OPT)
BL35
BK18
BL35
BK18
2 3 5 62 3 5 6
BK16
BL35
BK 26
BK20
BK16
BK18
BK18
BK28
BL36
BR39
WT24
WT13
BR37
BK28
(230V 1)
400V 3N
TERMINAL
BLOCK
3 PHASE
LOWER HEATING COILS UPPER HEATING COILS
LB
LC
LT UT
UC
UB
THERMOSTAT
EGO 3 POLE
THERMOSTAT
EGO 3 POLE
CIRCUIT
BREAKER
CIRCUIT
BREAKER
PILOT
LIGHT
PILOT
LIGHT
LIGHT
SWITCH
(OPT)
LIGHT
SWITCH
(OPT)
BUZZER
BUZZER
TIMER 250V
TIMER 250V
LOWER
BAKE
CHAMBER
UPPER
BAKE
CHAMBER
BK12
BK8
BK16
ELECTRONIC
TIMER 250V
(OPT)
ROBERTSHAW
THERMOSTATS
1 OR 2 AS REQUIRED
BK2
BR1
WT13
WT24
BR37 BK8
BL36
2, 3 OR 4 AS REQUIRED
250V LAMPS (OPT)
9
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BL31,32,34
BR1
BK2
WT22
BK2
WT22
NN
BR1
L3L2
L1
BR54
L1
BL31,32,34
(BL53)
P22SH
4,005
3,975
1,450
1,450
1,075
3,630
3,600
1,075
1,450
1,075
P22S
.
.
N.T.S.
BAKERS PRIDE
APP'D
BY
DATE
DESCRIPTION OF CHANGE
REV.
-
+
-
+
-
+
REV.
DRAWING NO.
DATE:
DR BY:
AP BY:
SCALE:
UNLESS OTHERWISE NOTED, TOLERANCES ARE:
3 DEC.(.000): .015"
FRACTIONS: 1/32"
BEND ANGLES 1
00-10-11
MODESCO
P-SERIES - 1 CHAMBER - 3 PH - 4 W - STAR
ELECTRICAL WIRING DIAGRAM & TABLES
1012-128
WATT PER HEATING COIL & TOTAL WATT PER UNIT
COIL LOCATION
MODEL NO:
TE - TOP ELEMENT
BE - BOT ELEMENT
TOTAL NO LIGHT
TOTAL W. LIGHT
P18S
850
1,000
1,000
2,850
2,880
P24S
1,075
- - -
1,075
2,150
2,1651,715
1,700
850
- - -
850
BK18
BR37
WT24
BR1
ROBERTSHAW
THERMOSTAT
ELECTRONIC
TIMER 250V
(OPT)
BK16
TIMER 250V
BUZZER
250V LAMPS (OPT)
1 OR 2 AS REQUIRED
LIGHT
SWITCH
(OPT)
PILOT
LIGHT
CIRCUIT
BREAKER
CIRCUIT
BREAKER
THERMOSTAT
EGO 3 POLE
TE
CE
BE
HEATING COILS
BK28
BK18
BK16
BK 26
6532
BK18
BL35
WT22
BK2
BR1
BL35
BR12
- - -- - -
- - -- - -
- - -- - -
- - -- - -
- - -- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
- - -
BL34
BL52
BL52
BL32
L3
L2
6.3
4.7
4.8
4.3
6.7
6.7
0.2
4.7
3.7
0.2
AMPERE - W. LIGHT
L1
L3
4.7
4.7
4.8
3.7
6.3
4.7
4.7
4.3
3.73.7
VOLT A/C AMPERE - NO LIGHT
230/400
UNIT COILS L1 L2
230 3.7
MODEL
BK18
0.0
P18S
230/400 230 3.7
P24S
230/400 230 4.7
P22S
230/400 230 4.7
P22SH
230/400 230 4.7
4.3
0.0
6.3
6.3
NN
17.3230
230
15.7230
230
9.3230
230
12.4230
230
7.4230
230 7.6
12.7
9.5
16.0
17.6
0.0
0.6
0.0
1.4
1.6
7.4
12.4
9.3
15.7
17.3
0.2
1.0
0.2
2.0
2.0
7.6
12.7
9.5
16.0
17.6
TERMINAL
BLOCK
1 PHASE
BL36 WT24
BR37
(230V 1)
400V 3N
TERMINAL
BLOCK
3 PHASE
BK12
BL31
BK4
10
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