B&R Industries Provit 5000 User manual

PROVIT 5000
User’s Manual
Perfection in Automation
P R O V I T 5 0 0 0 U s e r ‘ s M a n u a l

Provit 5000 User’s Manual 1
Provit 5000
USER'S MANUAL
Version: 4.5 (February 2002)
Mod. No.: MAPRV5000-E
We reserve the right to change the contents of this manual without warning. The information
contained herein is believed to be accurate as of the date of publication, however, Bernecker +
Rainer Industrie-Elektronik Ges.m.b.H. makes no warranty, expressed or implied, with regards
to the products or the documentation contained within this book. Bernecker + Rainer Industrie-
Elektronik Ges.m.b.H. shall not be liable in the event of incidental or consequential damages in
connection with or arising from the furnishing, performance or use of these products. The
software names, hardware names and trademarks used in this document are registered by the
respective companies.

2 Provit 5000 User’s Manual

Provit 5000 User’s Manual 3
Chapter 1: General Information
Chapter 2: Controllers
Chapter 3: Display Units
Chapter 4: Display Kits
Chapter 5: Keypad Modules
Chapter 6: Software

4 Provit 5000 User’s Manual

Provit 5000 User’s Manual 5
Chapter 7: Accessories
Chapter 8: Technical Appendix

6 Provit 5000 User’s Manual

Provit 5000 User’s Manual 7
Table of Contents
Chapter 1: General Information ..................................................... 19
1. Manual History .................................................................................................................... 19
2. Information for Using the Manual ........................................................................................ 21
2.1 Legend .......................................................................................................................... 21
3. Chapter Overview ............................................................................................................... 21
4. Terminology ........................................................................................................................ 21
5. Provit 5000 Industrial PCs .................................................................................................. 22
6. Contents of Delivery ........................................................................................................... 23
7. Model Numbers .................................................................................................................. 23
7.1 Bus Units ....................................................................................................................... 23
7.2 System Units ................................................................................................................. 25
7.3 Processors .................................................................................................................... 26
7.4 Mass Memory ................................................................................................................ 27
7.5 Main Memory ................................................................................................................. 28
7.6 Interface Boards ............................................................................................................ 29
7.7 Display Units ................................................................................................................. 29
7.8 Display Kits .................................................................................................................... 31
7.9 Accessories ................................................................................................................... 32
7.10 Software ...................................................................................................................... 34
7.11 Documentation ............................................................................................................ 36
Chapter 2: Controllers .................................................................... 37
1. Technical Data .................................................................................................................... 37
1.1 Controllers ..................................................................................................................... 37
1.2 Bus Units ....................................................................................................................... 38
1.2.1 IPC5000 and IPC5000C ....................................................................................... 38
1.2.2 IPC5600 and IPC5600C ........................................................................................ 39
1.3 System Units ................................................................................................................. 39
1.3.1 IPC5000 and IPC5600 ........................................................................................... 39
1.3.2 IPC5000C and IPC5600C ....................................................................................... 40
1.4 Processors .................................................................................................................... 42
1.4.1 IPC5000 and IPC5600 ........................................................................................... 42
1.4.2 IPC5000C and IPC5600C ....................................................................................... 42
1.5 Hard Disks .................................................................................................................... 43
1.6 Silicon Disks ................................................................................................................. 43
1.7 Main Memory ................................................................................................................. 44
1.7.1 IPC5000 and IPC5600 ........................................................................................... 44
1.7.2 IPC5000C and IPC5600C ....................................................................................... 44
1.8 Interface Boards ............................................................................................................ 44
1.9 Arcnet Interface Boards ................................................................................................. 44
2. Dimensions ......................................................................................................................... 45
2.1 IPC5000 and IPC5000C (2 slot design) ....................................................................... 45
2.2 IPC5000 and IPC5000C (4 slot design) ....................................................................... 46
2.3 IPC5000 and IPC5000C (5 slot design) ....................................................................... 47
2.4 IPC5000 and IPC5600C (4 slot design) ....................................................................... 48
2.5 IPC5000 and IPC5600C (5 slot design) ....................................................................... 49

8 Provit 5000 User’s Manual
Table of Contents
2.6 IPC5000 and IPC5600C (6 slot design) ....................................................................... 50
3. Mounting Instructions .......................................................................................................... 51
4. Operating Temperature ...................................................................................................... 52
4.1 IPC5000 and IPC5600 ................................................................................................. 52
4.2 IPC5000C ...................................................................................................................... 52
4.3 IPC5600C ...................................................................................................................... 52
5. Components Overview ....................................................................................................... 53
5.1 IPC5000 (2 slot design) ................................................................................................. 53
5.2 IPC5000 (4 slot design) ................................................................................................. 53
5.3 IPC5600 (4 slot design) ................................................................................................. 54
5.4 IPC5600 (6 slot design) ................................................................................................. 55
5.5 IPC5000C (2 slot design) .............................................................................................. 55
5.6 IPC5000C (4 slot design) .............................................................................................. 56
5.7 IPC5600C (4 slot design) .............................................................................................. 56
5.8 IPC5600C (6 slot design) .............................................................................................. 57
6. Provit 5600 IPC Configuration Options ............................................................................... 57
6.1 5A5600.01 ..................................................................................................................... 58
6.1.1 Mounting Guidelines for the Controller 5A5600.01 ................................................. 58
6.1.2 Technical Data 5A5600.01 ...................................................................................... 58
6.2 5A5600.02 ..................................................................................................................... 59
6.2.1 Mounting Guidelines for the 5A5600.02 Controller ................................................. 60
6.2.2 Technical Data for the 5A5600.02 Controller .......................................................... 60
6.3 5A5600.03 ..................................................................................................................... 61
6.3.1 Mounting Guidelines for the 5A5600.03 Controller ................................................. 62
6.3.2 Technical Data for the 5A5600.03 Controller .......................................................... 63
6.4 5A5600.04 ..................................................................................................................... 63
6.4.1 Mounting Guidelines for the 5A5600.04 Controller ................................................. 64
6.4.2 Technical Data for the 5A5600.04 Controller .......................................................... 64
6.5 5A5600.05 ..................................................................................................................... 65
6.5.1 Mounting Methods for the 5A5600.05 Controller .................................................... 65
6.5.2 Technical Data for the 5A5600.05 Controller .......................................................... 65
6.6 5A5600.07 ..................................................................................................................... 66
6.6.1 Mounting Methods for the 5A5600.07 Controller .................................................... 67
6.6.2 Technical Data for the 5A5600.07 Controller .......................................................... 67
6.7 Drive Combinations ....................................................................................................... 68
6.8 Operation of 3.5" Floppy Disk Drive ............................................................................. 70
6.9 Operation of LS120 Drives ............................................................................................ 71
6.10 BIOS Settings for Booting an IPC5600/5600C with Different Peripheral Devices ....... 72
6.11 Installation Guidelines ................................................................................................. 73
6.12 Modification Instructions .............................................................................................. 75
7. System Unit with Socket 7 (ZIF) ......................................................................................... 81
7.1 General Information ....................................................................................................... 81
7.2 Technical Data .............................................................................................................. 81
7.3 Mainboard .................................................................................................................... 83
7.4 Processor Socket .......................................................................................................... 84
7.5 Jumper Settings ............................................................................................................ 84
7.6 DRAM Socket ................................................................................................................ 86

Provit 5000 User’s Manual 9
Table of Contents
7.7 Serial Interfaces COM1and COM2 ................................................................................ 87
7.8 Parallel Interface LPT1 .................................................................................................. 88
7.9 Interface for External Floppy Disk Drive ........................................................................ 89
7.10 USB Interface .............................................................................................................. 90
7.11 AT Keyboard Connection (PS/2) ................................................................................. 90
7.12 Mouse Connection (PS/2) ........................................................................................... 91
7.13 VGA Controller ........................................................................................................... 92
7.13.1 FPD Connection: ................................................................................................... 92
7.13.2 CRT Connection: .................................................................................................. 93
7.13.3 Use of an External Graphic Card .......................................................................... 94
7.13.4 Relationship between Resolution, Graphic Memory and Colors ........................... 94
7.14 Fuse ............................................................................................................................ 95
7.15 Status LEDs ................................................................................................................ 95
7.16 Battery ......................................................................................................................... 96
7.17 Reset Button ................................................................................................................ 97
7.18 Recovery Jumper / User Jumper ................................................................................. 97
7.18.1 Recovery Jumper .................................................................................................. 97
7.18.2 User Jumper ......................................................................................................... 98
7.19 Maintenance Controller (MTC) .................................................................................... 99
7.19.1 AT PS/2 Keyboard ................................................................................................ 99
7.19.2 Panelware Keypad Modules ............................................................................... 100
7.19.3 Operating Data Coverage ................................................................................... 101
7.19.4 Temperature Monitoring with Fan Regulation ..................................................... 102
7.19.5 Battery Monitoring ............................................................................................... 102
8. System Units with Socket 370 .......................................................................................... 103
8.1 General Information ..................................................................................................... 103
8.2 Technical Data ............................................................................................................ 103
8.3 Mainboard .................................................................................................................. 104
8.4 Processor Socket ........................................................................................................ 105
8.5 Jumper Settings .......................................................................................................... 105
8.6 DRAM Socket .............................................................................................................. 106
8.7 Serial Interfaces COM1 and COM2 ............................................................................. 106
8.8 Parallel Interface LPT1 ................................................................................................ 107
8.9 Interface for External Floppy Disk Drive ...................................................................... 108
8.10 USB Interface ............................................................................................................ 109
8.11 AT Keyboard Connection (PS/2) ............................................................................... 109
8.12 Mouse Connection (PS/2) ......................................................................................... 110
8.13 VGA Controller ......................................................................................................... 111
8.13.1 FPD Connection: ................................................................................................. 111
8.13.2 CRT Connection: ................................................................................................ 112
8.13.3 Use of an External Graphic Card ........................................................................ 113
8.13.4 Relationship between Resolution, Graphic memory and Colors ......................... 113
8.14 Fuse .......................................................................................................................... 114
8.15 LPT2 (Hardware Security Key) .................................................................................. 114
8.16 Status LEDs .............................................................................................................. 115
8.17 Battery ....................................................................................................................... 115
8.18 Reset Button .............................................................................................................. 116