Banner DXMR110-8K User manual

DXMR110-8K IO-Link Master Instruction Manual
April 10, 2023
© Banner Engineering Corp. All rights reserved.

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Contents
Chapter: 1 IO-Link Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
IO-Link Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
IO-Link Port/Operating Modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Combining IO-Link Devices with Different Specifications . . . . . . . . . . . . . . . . . . . . . . . 2
Chapter: 2 DXMR110-8K Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
DXMR110-8K Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Automation Protocols for the DXMR110-8K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
DXMR110-8K Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Chapter: 3 Quick Start Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Apply Power to the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Wiring for the DXMR110-8K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Configuration Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
DXM Configuration Software . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Configuring the DXMR110-8K Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Modify Multiple Registers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Set the IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Save and Upload the Configuration File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Installing the DXMR110-8K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Chapter: 4 Controller Connections for the DXMR110-8K . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Status Indicators for the DXMR110-8K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Ethernet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Internal Local Registers (Modbus ID 199) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Connecting to Remote IO-Link Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Replacing an IO-Link Device During Operation (Backup/Restore Mode) . . . . . . . . . . . . 16
Configuring Connected Banner IO-Link Devices (DXMR110-8K) . . . . . . . . . . . . . . . . . . 16
Chapter: 5 Configuration Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Set the Controller to use Authentication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Set the Web Services to Use Authentication . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Controller Configuration Authentication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Register Flow and Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Basic Approach to Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Troubleshooting a Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Saving and Loading Configuration Files . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Uploading or Downloading Configuration Files . . . . . . . . . . . . . . . . . . . . . . . . . 20
EtherNet/IP™ Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Configuring the Host PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Configuring the Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Commissioning and Connecting IO-Link Devices to a Rockwell PLC with Add-On Instructions . . . 21
Push Retries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Chapter: 6 PROFINET® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
General Station Description Markup Language File . . . . . . . . . . . . . . . . . . . . . . . . . 23
DXM PROFINET IO Data Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Configure the DXM Controller for a PROFINET IO Connection . . . . . . . . . . . . . . . . . . . 23
Save and Upload the Configuration File . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Slots and Modules for DXM PROFINET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Example Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Configuration Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Install the GSD File . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Change the Device IP Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

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Change the Device Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Chapter: 7 Accessories for the DXMR110-8K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Chapter: 8 Product Support and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Specifications for the DXMR110-8K . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
File System and Archive Process . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Update Your DXM Processor Firmware Using the Configuration Software . . . . . . . . . . . . . 33
DXM Support Policy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Firmware Updates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Website Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Feature Requests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Potential DXM Issues . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
DXM Security . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Contact Us . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
Banner Engineering Corp Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
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IO-LINK OVERVIEW
1. IO-Link Overview
IO-Link is an open standard serial communication protocol that allows for the bi-directional exchange of data from IO-Link-supported devices,
such as sensors, that are connected through IO-Link.
Advantages to an IO-Link system include standardized wiring, remote configuration, simple device replacement, advanced diagnostics, and
increased data availability. Because IO-Link is an open standard, the devices can be integrated in almost any fieldbus or automation system.
An IO-Link system consists of an IO-Link master and an IO-Link device such as a sensor, lighting product, IO-Link hub, or actuator.
The functions and parameters of the IO-Link devices are represented in a device description file (IODD). IODD files contain information about
identification, device parameters, process and diagnostic data, communication properties, and other details. The IODD files for Banner IO-link
devices can be downloaded for free on www.bannerengineering.com.
1.1. IO-Link Systems
At least one IO-Link master and one IO-Link device are required for IO-Link communication.
The IO-Link master and IO-Link device are connected using a 3-wire standard unshielded cable. The IO-Link master establishes the connection
between IO-Link device and the higher-level control system. An IO-Link master can have several IO-Link ports, and only one IO-Link device can
be connected to each port.
IO-Link hubs such as Banner's R90C-4B21-KQ or IO-link converters make it possible to integrate devices without an IO-Link output in automation
systems via IO-Link.
Figure 1: IO-Link map
1.2. IO-Link Port/Operating Modes
The operating mode can be configured for any port on the IO-Link master. The following modes can be used:

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IO-LINK OVERVIEW
Deactivated
Use deactivated mode for any unused IO-link master ports if a device is not connected.
IO-Link Manual
The IO-Link master only connects IO-Link devices that have a certain vendor ID and device ID (1: IOL_MANUAL).
This mode is also required to for the Backup and Restore or Restore function.
IO-Link Autostart
The IO-Link master connects to every connected IO-Link device (2: IOL_AUTOSTART).
Digital Input
The IO-Link port functions as a standard digital input (3: DI_C/Q).
Digital Output
The IO-Link port functions as a standard digital output (4: DO_C/Q).
1.3. Combining IO-Link Devices with Different Specifications
Any combination of masters and devices is possible. However, if IO-Link devices of a different IO-Link specification are combined, note that:
• Only IO-Link v1.0 devices can be operated on the IO-Link v1.0 masters
• IO-Link v1.0 and v1.1 devices can be operated on the IO-Link v1.1 masters
IO-Link devices with IO-Link specification V1.0 do not support backup and restore features (data storage).

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DXMR110-8K OVERVIEW
2. DXMR110-8K Overview
Banner's DXMR110-8K IO-Link Master consolidates data from multiple sources to provide local data processing as well as accessibility for host
systems as a platform for the Industrial Internet of Things (IIoT).
The DXMR110-8K IO-Link Master 8-port IO-link device serves as the gateway for the connection of up to eight IO-link devices including sensors,
lighting products, IO-link hubs, and more.
The DXMR110-8K contains eight IO-link ports, allowing for concurrent communication to up to eight IO-Link devices. Data is collected into the
internal logic controller to facilitate edge processing, protocol conversion to Industrial Ethernet, Modbus/TCP, and PROFINET, and pushing infor-
mation to web servers. In addition to IO-Link devices, the IO-Link master can be used to transmit up to 16 discrete signals using pin 2 or pin 4 of
the IO-link master ports.
The configurable IO-link master device works with IO-link devices and allows for quick deployment of IO-link data to Ethernet, Modbus/TCP,
and PROFINET networks.
• Local control or connectivity with automation protocols, including EtherNet, Modbus/TCP, and PROFINET1
• Logic processing and problem-solving capable of deploying solutions to process and control data from multiple devices
• Compact housing saves space and weight compared to traditional "block" style form factors
• IP67 housing simplifies installation in any location by eliminating the need for a control cabinet
• Consolidate cable runs to minimize cabling and associated weight, especially in weight-critical applications such as robotics
• Flexible and Customizable—Expanded internal logic controller with action rules and ScriptBasic programming
Logic Controller
Program the DXMR110-8K's logic controller using action rules and/or ScriptBasic programming languages, which can execute concurrently. The control func-
tions allow freedom when creating custom sensing and control sequences. The logic controller supports the Modbus protocol standards for data management,
ensuring seamless integration with existing automation systems. File password protection is an option.
Action Rules
• Thresholds (IF/THEN/ELSE) with timers, minimum on/off time
• Math/Logic Rules (arithmetic and bitwise operators)
• Control Logic (logical operators and SR/T/D/JK flip flops)
• Trending (multiple averaging filters)
• Tracking (counts, on/off times)
• Push data on conditions
Programming Language—ScriptBasic to create variables, arrays, functions, loops, IF/THEN/ELSE, logical and arithmetic operators, API commands, register
access, string functions and operators, time commands
Scheduler
• Time/calendar-based events
• Holiday skips
• One-time events
• Dynamic scheduler updating
• Astronomical clock
Push to the Cloud
Register Mapping
• Cyclical Read rules from wireless devices or local wired Modbus devices that include optional scaling, error conditions, and the ability
to activate a read rule
• Cyclical or Change of State Write rules to local wired Modbus devices with scaling
1. EtherNet/IP™ is a trademark of ODVA, Inc. Modbus® is a registered trademark of Schneider Electric USA, Inc. PROFINET® is a registered trademark of
PROFIBUS Nutzerorganisation e.V. By default, the DXMR110-8K IO-Link Master is set to a static IP address of 192.168.0.1.

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DXMR110-8K OVERVIEW
• Modbus/TCP Controller/Primary Read or Write rules for external devices on the network
Wired Connectivity
Ethernet: Modbus/TCP (client/server), Ethernet/IP, or PROFINET
User Interface
API Interface—Host Initiated control and Web service integration
2.1. DXMR110-8K Models
2.2. Automation Protocols for the DXMR110-8K
The DXMR110-8K IO-Link Master supports the following automation protocols.
EtherNet/IP
By default, EtherNet/IP is enabled. Configure the DXMR110-8K Local Registers as EtherNet/IP input or output registers using the DXM Configuration Software.
A single register can only be set as either an EtherNet/IP input or output register.
EtherNet/IP registers are limited to 228 read registers set as E/IP Originator to DXM and 228 write registers set as DXM to Originator
Modbus TCP/IP
A host system acting as a Modbus master (Client) can access the DXMR110-8K using the Modbus TCP/IP protocol over Ethernet. Standard Modbus TCP port
502 is used by the DXMR110-8K for all Modbus TCP/IP requests.
All internal local registers are available to the host system concurrently with Modbus TCP.
By default, the DXMR110-8K is configured as a Modbus TCP/IP Server.
PROFINET
By default, PROFINET is disabled on the DXMR110-8K. To enable and configure the DXMR110-8K for PROFINET communications, use the DXM Configuration
Software.
The DXMR110-8K uses fixed slot sizes and locations in the Local Registers for the input and output values. Supported module sizes are 64, 128, 256, and 512
bytes, which range from 32 to 256 in the DXMR110-8K's Local Registers.
2.3. DXMR110-8K Dimensions
All measurements are listed in millimeters, unless noted otherwise.
Model Ethernet Connection IO-Link Master Connections Other Connections
DXMR110-8K
Two female M12 D-Code Ethernet
Connectors for daisy chaining and
communication to a higher-level control
system
Eight female M12 connections for
IO-Link master connections
One male M12 for incoming power, one female M12
for daisy chaining power

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DXMR110-8K OVERVIEW
Figure 1: DXMR110-8K Dimensions
145.0 mm
[5.71”]
91.1 mm
[3.59”]
11 X M12 x 1.0
2 X Ø4.5
M12 x 1.0
30 mm
[1.18”]
25 mm
[0.98”]
25 mm
[0.98”]
25 mm
[0.98”]
25 mm
[0.98”]
40 mm
[1.57”]
35 mm
[1.38”]

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QUICK START GUIDE
3. Quick Start Guide
3.1. Apply Power to the Controller
Follow these instructions to apply 12–30 V DC power to the DXMR110-8K using a wall plug.
PREREQUISITE:
Required equipment:
• DXMR110-8K IO-Link Master
•PSW-24-1 Wall plug power supply; 24 V DC, 1 A (or equivalent 24 V DC M12 power supply)
1. Connect the PSW-24-1 power supply to the male M12 connector on the DXMR110-8K, Port 0.
2. Plug in the PSW-24-1 wall plug power supply.
3.1.1. Wiring for the DXMR110-8K
Figure 1: DXMR110-8K IO-Link Master ports
Table 1: Ports 1-8 female connector
Port 1–8 5-pin M12 Connector (female) Pin Wire Color Description
1 Brown (bn) 18 V DC to 30 V DC
2 White (wh) I/Q (digital in-out)
3 Blue (bu) DC common (GND)
4 Black (bk) C/Q (communications/digital in-out)
5 Gray (gy) Not used/reserved
Table 2: 4-pin M12 male connector
4-pin M12 Power Connector (male) Pin Wire Color Description
1 Brown (bn) 18 V DC to 30 V DC
2 White (wh) 18 V DC to 30 V DC
3 Blue (bu) DC common (GND)
4 Black (bk) DC common (GND)
4132
8576
DXMR110-8K
1
2
P
o
P
i
Device LEDs (x16)
M12 Power Port
(Male)
D-Coded Ethernet
(Female)
D-Coded Ethernet
(Female)
IO-Link Master Ports 1-4
(Female)
IO-Link Master Ports 5-8
(Female)
M12 Power Port
(Female)
2
3
4
1
5
1
4
3
2

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QUICK START GUIDE
3.2. Configuration Instructions
3.2.1. DXM Configuration Software
Configure the DXMR110-8K using the configuration software. Use this software to customize your configuration and to process data from the
Controller.
Download the latest version of all configuration software from http://www.bannerengineering.com. For more information on using the DXM
Configuration Software, refer to the instruction manual (p/n 209933).
Table 3: 4-pin M2 female connector
4-pin M12 Power Connector (female) Pin Wire Color Description
1 Brown (bn) 18 V DC to 30 V DC
2 White (wh) 18 V DC to 30 V DC
3 Blue (bu) DC common (GND)
4 Black (bk) DC common (GND)
Table 4: D-coded industrial Ethernet connectors
4-pin Industrial Ethernet Connectors
(female) Pin Wire Color Description
1 Black (bk) +Tx
2 Red (rd) +Rx
3 Green (gn) –Tx
4 White (wh) –Rx
2
3
4
1
1
43
2