Banner Surecross dx80n2-6s-p8-kr User manual

SureCross Performance Node

Configurable Node with up to 12 sourcing discrete inputsor outputs

The SureCross® wireless system is a radio frequency network with integrated I/O that can

operate in most environments and eliminate the need for wiring runs. Wireless networks are

formed around a Gateway, which acts as the wireless network master device, and one or

more Nodes.

• Wireless industrial I/O device with up to 12 sourcing discrete inputs or outputs. Default

configuration is set to 6 inputs and 6 outputs (without bit-packing).

• Selectable transmit power levels of 250 mW or 1 Watt for 900 MHz models and 65 mW

for 2.4 GHz models

• 10 to 30V dc power input

• DIP switches for user configuration

• Frequency Hopping Spread Spectrum (FHSS) technology and Time Division Multiple

Access (TDMA) control architecture ensure reliable data delivery within the unlicensed

Industrial, Scientific, and Medical (ISM) band

For additional information, updated docu-

mentation, and accessories, refer to Ban-

ner Engineering's website, www.banner-

engineering.com/surecross.

• Transceivers provide bidirectional communication between the Gateway and Node, in-

cluding fully acknowledged data transmission

• Lost RF links are detected and relevant outputs set to user-defined conditions

Models Frequency I/O

DX80N2X6S-P8-KR 2.4 GHz ISM Band

Discrete I/O: Up to 12 PNP inputs or up to 12 PNPoutputs (for a total of 12 I/O)

(Default configuration is 6 IN and 6 OUT, without bit-packing)

DX80...C (IP20; NEMA 1) models are also available. To order this model with an IP20 housing, add a C to the end of the

model number: DX80N9X6S-P8C.

WARNING: Not To Be Used for Personnel Protection

Never use this device as a sensing device for personnel protection. Doing so could lead to serious

injury or death. This device does not include the self-checking redundant circuitry necessary to allow its

use in personnel safety applications. A sensor failure or malfunction can cause either an energized or de-

energized sensor output condition.

CAUTION: Never Operate 1 Watt Radios Without Antennas

To avoid damaging the radio circuitry, never power up SureCross Performance or SureCross MultiHop (1

Watt) radios without an antenna.

SureCross User Configuration Tool

The User Configuration Tool (UCT) offers an easy way to link I/O points in your wire-

less network, view I/O register values graphically, and set system communication pa-

rameters when a host system is not part of the wireless network.

The UCT requires a special USB to RS-485 (model number BWA-UCT-900 for 1 Watt

radios, BWA-HW-006 can be used for all other radios) converter cable to pass infor-

mation between your computer and the Gateway. Download the most recent revi-

sions of the UCT software from Banner Engineering's website: http://www.banneren-

gineering.com/wireless.

P/N 158215-KR

Rev. C 10/2013

SureCross Performance Node

www.bannerengineering.co.kr

P/N 158215-KR

Rev. C

Setting Up Your Wireless Network

To set up and install your wireless network, follow these steps.

Disconnect the power from your SureCross devices.

1. Configure the DIP switches of all devices.

2. Connect the sensors to the SureCross devices.

3. Apply power to all devices.

On the Gateway, LED 1 is solid green. On the Node, LED 2 flashes red to indicate there is no radio link to the Gateway.

4. Form the wireless network by binding the Nodes to the Gateway. If the binding instructions are not included in the datasheet, refer to

the product manual for binding instructions.

5. Observe the LED behavior to verify the devices are communicating with each other.

On the Gateway, LED 1 is solid green. On the Node, LED 1 flashes green to indicate it is communicating with the Gateway.

6. Conduct a site survey between the Gateway and Nodes. If the site survey instructions are not included in this datasheet, refer to the

product manual for detailed site survey instructions.

7. Install your wireless sensor network components. If installation instructions are not included in this datasheet, refer to the product

manual for detailed installation instructions.

For additional information, including installation and setup, weatherproofing, device menu maps, troubleshooting, and a list of accesso-

ries, refer to one of the following product manuals.

• SureCross Quick Start Guide: Banner part number 128185

• SureCross Wireless I/O Network Manual: 132607

• Web Configurator Manual (used with "Pro" and DX83 models): 134421

• Host Configuration Manual 132114

Configuring the DIP Switches

Before making any changes to the DIP switch positions, disconnect the power. DIP switch changes will not be recognized if power isn't

cycled to the device.

For parameters not set via DIP switches, use the User Configuration Tool (UCT) to make configuration changes. For parameters set

using the DIP switches, the DIP switch positions override any changes made using the User Configuration Tool.

Accessing the Internal DIP Switches

To access the internal DIP switches, follow these steps:

1. Unscrew the four screws that mount the cover to the bottom housing.

2. Remove the cover from the housing without damaging the ribbon cable or the pins the cable plugs into.

3. Gently unplug the ribbon cable from the board mounted into the bottom housing.

4. Remove the black cover plate from the bottom of the device's cover.

The DIP switches are located behind the rotary dials.

DIP Switch Settings

After making the necessary changes to the DIP switches, place the black cover plate back into position and

gently push into place. Plug the ribbon cable in after verifying that the blocked hole lines up with the missing

pin. Mount the cover back onto the housing.

Switches

Device Settings 12345678

Transmit power level: 1 Watt (30 dBm) OFF*

Transmit power level: 250 mW (24 dBm), DX80 com-

patibility mode ON

Modbus or UCT configured (overrides switches 5-8) OFF*

SureCross Performance Node

P/N 158215-KR

Rev. C

www.bannerengineering.co.kr

Switches

Device Settings 12345678

DIP switch configured (Uses 5-8 for I/O configuration)

12 inputs, 0 outputs

OFF* OFF* OFF* OFF*

11 inputs, 1 output OFF OFF OFF ON

10 inputs, 2 outputs OFF OFF ON OFF

9 inputs, 3 outputs OFF OFF ON ON

8 inputs, 4 outputs

OFF ON OFF OFF

7 inputs, 5 outputs OFF ON OFF ON

6 inputs, 6 outputs OFF ON ON OFF

5 inputs, 7 outputs OFF ON ON ON

4 inputs, 8 outputs ON OFF OFF OFF

3 inputs, 9 outputs ON OFF OFF ON

2 inputs, 10 outputs ON OFF ON OFF

1 input, 11 outputs ON OFF ON ON

0 inputs, 12 outputs ON ON OFF OFF

6 inputs, 6 outputs (non bit-packed) ON ON OFF ON

8 bit-packed inputs, 4 non bit-packed outputs

ON ON ON OFF

4 non bit-packed inputs, 8 bit-packed outputs

ON ON ON ON

* Default configuration

For the 6 IN/6 OUT non bit-packed configuration, the discrete INs use I/O points 1 through 6 and the discrete OUTs use I/O points 9

through 14. For the 8 bit-packed IN/4 non bit-packed OUT configuration, all discrete INs use I/O point 1 and the discrete OUTs use I/O

points 9 through 12. For the 4 non bit-packed IN/8 bit-packed output configuration, the discrete INs use I/O points 1 through 4 and all bit-

packed outputs use I/O point 9.

Modbus/UCT Configured or DIP Switch Configured for I/O Configuration

In the OFF position, this device is configured for six discrete inputs and six discrete outputs (non-bit packed) for products built after May

2011. For products built before May 2011, this default position configures the device for 12 inputs and zero outputs (bit packed). In the

OFF position, users can send commands directly from the host system to the devices to select custom I/O configuration. Users may also

use the User Configuration Tool (UCT) to write custom configuration

In the ON position, use DIP switches 5 through 8 to select one of the pre-programmed discrete I/O configurations shown in the DIP

Switch Settings table.

Transmit Power Levels

The 900 MHz radios can be operated at 1 watt (30 dBm) or 250 mW (24 dBm). While the radios operate in 1 Watt mode, they cannot

communicate with 150 mW DX80 radio devices. To communicate with the 150 mW radio models, operate this radio in 250 mW mode.

For 2.4 GHz radios, this DIP switch is disabled. The transmit power for 2.4 GHz is fixed at about 100 mW EIRP (18 dBm), making the 2.4

GHz Performance models automatically compatible with the DX80 2.4 GHz models.

User Defined Configuration of Discrete I/O on the 12 I/ODevices

The 12 I/O device can be configured into any combination of 12 discrete inputs or outputs. Inputs are stored in a bit packed form in I/O

point 1, device register 1. Outputs are stored in a bit packed form in I/O point9, device register 9. (See Modbus Register Block table on

previous page.)

Defining Inputs and Outputs

To define which of the 12 I/O points are inputs, adjust the bit field stored as I/O 1’s threshold parameter [15:0]. Set bit 0 of the 16-bit

parameter data word to define I/O 1 as an input, set bit 1 to define I/O 2 as an input, et cetera. Each bit position of the parameter is

associated to a I/O point. In the example below, the first five I/O points are defined as inputs.

SureCross Performance Node

www.bannerengineering.co.kr

P/N 158215-KR

Rev. C

Input Param-

eter Bit 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00

Input Point # 12 11 10 9 8 7 6 5 4 3 2 1

Parameter

Data

0 0 0 0 0 0 0 1 1 1 1 1

Define outputs the same way by adjusting the bit field stored in I/O 9's threshold parameter [15:0]. Verify the bit pattern for outputs does

not overlap the input pattern. In the example below, I/O points 6-12 are set as outputs.

Input Param-

eter Bit 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00

Input Point # 12 11 10 9 8 7 6 5 4 3 2 1

Parameter

Data

1 1 1 1 1 1 1 0 0 0 0 0

For inputs, the first I/O point selected as an input is placed in bit position 0 in register 1. The second input point is in bit position 1, et

cetera. Likewise, for outputs, the first I/O point selected as an output is placed in bit position 0 in register 9, the second input point is in bit

position 2. The bit-packed values are stored in right-justified format.

Input Param-

eter Bit 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01 00

Input Point # 0 0 0 0 0 0 0 IN 5 IN 4 IN 3 IN 2 IN 1

Parameter

Data

0 0 0 0 0 OUT

7 OUT

6 OUT

5 OUT

4 OUT

3 OUT

2 OUT

Defining Inputs and Outputs Using the UCT

To configure either a Gateway or Node, select the Gateway or specific Node from the dropdown list. To configure a DX85 Remote I/O

model, set the DX85's Slave ID to 01 and select the Gateway from the dropdown list.

To define which of the 12 I/O points are inputs for the selected device, adjust the threshold parameter for I/O point 1. Set bit 0 of the 16-

bit parameter data word to define I/O 1 as an input, set bit 1 to define I/O 2 as an input, et cetera. Each bit position of the parameter is

associated to a I/O point. In the example below, the first five I/O points are defined as inputs (0000 0001 1111 = 0x001F = 0031).

To define which of the 12 I/O points are outputs for the selected device, adjust the threshold parameter for I/O point 9. In the example

below, bits 11 through 5 are used to set seven outputs (1111 1110 0000 = 0x0FE0 = 4064)

SureCross Performance Node

P/N 158215-KR

Rev. C

www.bannerengineering.co.kr

Mixing Performance and Non-Performance Radiosin the Same Network

To comply with federal regulations, the 150 mW radios and 1 Watt radios communicate differently. To mix Performance radios with non-

Performance radios:

• Performance radios must operate in 250 mW mode, not 1 Watt mode (DIPswitch 1 ON)

• Non-Performance radios must be set to use Extended Address Mode (DIP switch 1 ON)

For more detailed instructions about setting up your wireless network, refer to the Quick Start Guide, Banner document number 128185.

For more information about using Performance and non-Performance radios within the same network, refer the technical note titled

Mixing Performance Radios and 150 mW Radios in the Same Networklisted on the FAQ/Knowledgebase section of Banner's Wireless

Sensor Networks website.

Wiring Your SureCross® Device

Use the following wiring diagrams to first wire the sensors and then apply power to theSureCross devices.

5-pin Euro-Style Wiring (Nodes)

Wiring the 5-pin Euro-style connector depends on the model and power requirements of the device. Connecting dc power to the commu-

nication pins will cause permanent damage. For FlexPower devices, do not apply more than 5.5V to the gray wire.

Wire No. Wire Color 10 to 30V dc Powered Nodes Battery Powered Nodes

2 1 Brown 10 to 30V dc

2 White

3 5 1 3 Blue dc common (GND) dc common (GND)

4 Black

4 5 Gray 3.6 to 5.5V dc

SureCross Performance Node

www.bannerengineering.co.kr

P/N 158215-KR

Rev. C

Terminal Blocksand Wiring (12 Sourcing I/O Models)

IP67 Wiring Board (-P8 Models) IP20 Wiring Board (-P8C Models)

PWR

GND

IO7

IO8

IO9

PWR

GND

IO6

IO5

IO4

IO1

IO2

IO3

IO4

IO5

IO6

IO12

IO11

IO10

IO9

IO8

IO7

IO10

IO3

IO11 IO2

IO12 IO1

V+ Tx/+

V- Rx/-

V- V+

IOx. Input or output (depending on configuration)

GND. Ground/dc common connection.

PWR. Power, 10 to 30V dc power connection.

RX/-. Serial comms line for Gateways and DX85s only. No con-

nection for Nodes.

TX/+. Serial comms line for Gateways and DX85s only. No con-

nection for Nodes

V+. Power, 10 to 30V dc power connection.

V-. Ground/dc common connection.

When using the DIP switches to configure the input and output selection, wire the inputs beginning with IO1. After all inputs are wired,

begin using the remaining IOx as outputs. For example, if you are using 10 inputs and 2 outputs, use terminals IO1 through 10 for the

inputs and terminals IO 11 and 12 for the outputs.

For the default configuration of 6 IN and 6 OUT, use IO 1 through 6 to wire the inputs and IO 7 through 12 to wire the outputs.

Discrete Input Wiring for PNP Sensors Discrete Output Wiring (PNP)

10-30V dc

PWR

DIx

PWR

DOx

GND

Load

10-30V dc

dc common

The DIx and DOx of these wiring diagrams

correspond to the IOx on the terminal

block.

DX80...C Wiring

Wiring power to the DX80...C models varies depending the power requirements of the model. Connecting dc power to the communication

pins (Tx/Rx) causes permanent damage. For FlexPower devices, do not apply more than 5.5V to the B+ terminal.

Terminal Label Gateway, DX85 10 to 30V dc Powered Nodes Battery Powered Nodes

V+ 10 to 30V dc 10 to 30V dc

Tx/+ RS485 / D1 / B / +

V- dc common (GND) dc common (GND) dc common (GND)

Rx/- RS485 / D0 / A / -

B+ 3.6 to 5.5V dc

LED Behavior for the Nodes

After powering up and binding the Gateway and its Nodes, verify all devices are communicating properly. A Node will not sample its

inputs until it is communicating with its Gateway. When testing communication between the Gateway and Node, all radios and antennas

should be at least two meters apart or the communications may fail.

SureCross Performance Node

P/N 158215-KR

Rev. C

www.bannerengineering.co.kr

LED 1 LED 2 Node Status

Radio Link Ok

(flashing green)

(flashing red) (flashing red)

(flashing red, 1 per 3 sec)

Device Error

No Radio Link

Modbus Register Table

I/O

Point Modbus Holding Register I/O Type I/O Range Holding Register

Representation Terminal Block

Labels

Gateway or

DX85 Any Node Min.

Value Max.

Value Min.

(Dec.) Max.

(Dec.)

1 1 1 + (Node# × 16) Bit-Packed Discrete IN 0 1 0 1 IO1 to IO12

2 2 2 + (Node# × 16)

Non Bit-Packed Discrete IN (depend-

ing on DIP switch configuration)

3 3 3 + (Node# × 16)

4 4 4 + (Node# × 16)

5 5 5 + (Node# × 16)

6 6 6 + (Node# × 16)

7 7 7 + (Node# × 16) Reserved

8 8 8 + (Node# × 16) Device Message

9 9 9 + (Node# × 16) Bit-Packed Discrete OUT 0 1 0 1 IO1 to IO12

10 10 10 + (Node# × 16)

Non Bit-Packed Discrete OUT (de-

pending on DIP switch configuration)

11 11 11 + (Node# × 16)

12 12 12 + (Node# × 16)

13 13 13 + (Node# × 16)

14 14 14 + (Node# × 16)

15 15 15 + (Node# × 16) Control Message

16 16 16 + (Node# × 16) Reserved

Specifications

Radio General

Range

900 MHz (1 Watt): Up to 9.6 kilometers (6 miles)

2.4 GHz: Up to 3.2 kilometers (2 miles)

Transmit Power

900 MHz (1 Watt): 30 dBm (1 W) conducted (up to 36

dBm EIRP)

2.4 GHz: 18 dBm (65 mW) conducted, less than or

equal to 20 dBm (100 mW) EIRP

900 MHz Compliance (1 Watt Radios)

FCC ID UE3RM1809: This device complies with FCC

Part 15, Subpart C, 15.247

IC: 7044A-RM1809

Power*

Requirements: +10 to 30V dc (Outside the USA: +12 to

24V dc, ±10%). (See UL section below for any applica-

ble UL specifications)

900 MHz Consumption: Maximum current draw is <40

mA and typical current draw is <30 mA at 24V dc. (2.4

GHz consumption is less.)

SureCross Performance Node

www.bannerengineering.co.kr

P/N 158215-KR

Rev. C

Radio General

2.4 GHz Compliance

FCC ID UE300DX80-2400 - This device complies with

FCC Part 15, Subpart C, 15.247

ETSI/EN: In accordance with EN 300 328: V1.7.1

(2006-05)

IC: 7044A-DX8024

Spread Spectrum Technology

FHSS (Frequency Hopping Spread Spectrum)

Link Timeout

Gateway: Configurable via User Configuration Tool

(UCT) software

Node: Defined by Gateway

Radio range is with the 2 dB antenna that ships with the product.

High-gain antennas are available, but the range depends on the

environment and line of sight. To determine the range of your wire-

less network, perform a Site Survey.

Housing

Polycarbonate housing and rotary dial cover; polyester

labels; EDPM rubber cover gasket; nitrile rubber, non-

sulphur cured button covers

Weight: 0.26 kg (0.57 lbs)

Mounting: #10 or M5 (SS M5 hardware included)

Max. Tightening Torque: 0.56 N·m (5 lbf·in)

Antenna Connection

Ext. Reverse Polarity SMA, 50 Ohms

Max Tightening Torque: 0.45 N·m (4 lbf·in)

Interface

Indicators: Two bi-color LEDs

Buttons: Two

Display: Six character LCD

Wiring Access

DX80 models: Four PG-7, One 1/2-inch NPT, One 5-

pin Euro-style male connector

DX80...C models: External terminals

For European applications, power the DX80 from a Limited Power

Source as defined in EN 60950-1.

Inputs Outputs

Discrete Inputs

Rating: 3 mA max current at 30V dc

Sample Rate: 62.5 milliseconds

Report Rate: On change of state

ON Condition (PNP): Greater than 8V

OFF Condition (PNP): Less than 5V

Discrete Outputs

Update Rate: Up to 62.5 milliseconds

ON Condition (PNP): Supply minus 2V

OFF Condition (PNP): Less than 2V

Output State Following Timeout: OFF

Discrete Output Rating (PNP)

100 mA max current at 30V dc

ON-State Saturation: Less than 3V at 100 mA

OFF-state Leakage: Less than 10 μA

Environmental

Rating

DX80 models:IEC IP67; NEMA 6; (See UL section be-

low for any applicable UL specifications)

DX80...C models: IEC IP20; NEMA 1

Conditions

Operating Temperature: −40 to +85 °C (Electronics);

−20 to +80 °C (LCD)

Operating Humidity: 95% max. relative (non-condens-

ing)

Radiated Immunity: 10 V/m, 80-2700 MHz

(EN61000-6-2)

Shock and Vibration

IEC 68-2-6 and IEC 68-2-7

Shock: 30g, 11 millisecond half sine wave, 18 shocks

Vibration: 0.5 mm p-p, 10 to 60 Hz

Operating the devices at the maximum operating conditions for extended periods can shorten the life of the device.

Included with Model

The following items ship with the DX80 radios.

• BWA-HW-002: DX80 Access Hardware Kit, containing four PG-7 plastic threaded plugs, four PG-7 nylon gland fittings, four PG-7 hex

nuts, one 1/2-inch NPT plug, and one 1/2-inch nylon gland fitting. (Not included with IP20 DX80...C models)

SureCross Performance Node

• BWA-HW-001: Mounting Hardware Kit, containing four M5-0.8 x 25mm SSscrews, four M5-0.8 x 16mm SS screws, four M5-0.8mm

SS hex nuts, and four #8-32 x 3/4" SS bolts

• BWA-HW-003: PTFE tape

• BWA-9O2-C (900 MHz) or BWA-2O2-C (2.4 GHz): Antenna, 2 dBd Omni, Rubber Swivel RP-SMA Male. (Not included with Internal

antenna models)

• Quick Start Guide (128185 for DX80 Gateways or 152653 for MultiHop models)

• MQDC1-506: 5-Euro (single ended) straight cable, 2m (Not included with FlexPower devices)

• BWA-HW-011: IP20 Screw Terminal Headers (2 pack) (Included only with the IP20 DX80...C models)

Warnings

Antenna Installations. Install and properly ground a qualified surge suppressor when installing a remote antenna system. Remote antenna

configurations installed without surge suppressors invalidate the manufacturer's warranty. Keep the ground wire as short as possible and make all

ground connections to a single-point ground system to ensure no ground loops are created. No surge suppressor can absorb all lightning strikes; do

not touch the SureCross® device or any equipment connected to the SureCross device during a thunderstorm.

Exporting SureCross Radios. It is our intent to fully comply with all national and regional regulations regarding radio frequency emissions. Custom-

ers who want to re-export this product to a country other than that to which it was sold must ensure the device is approved in the destina-

tion country. A list of approved countries appears in the Radio Certifications section of the product manual. The SureCross wireless products were

certified for use in these countries using the antenna that ships with the product. When using other antennas, verify you are not exceeding the transmit

power levels allowed by local governing agencies. Consult with Banner Engineering Corp. if the destination country is not on this list.

Violating Warnings. The manufacturer does not take responsibility for the violation of any warning listed in this document. Make no modifications to

this product; any modifications to this product not expressly approved by Banner Engineering could void the user’s authority to operate the product.

All specifications published in this document are subject to change; Banner reserves the right to modify product specifications or to update docu-

Banner Engineering Corp Limited Warranty

Banner Engineering Corp.warrantsits products to be free from defects in materialandworkmanship for one yearfollowing thedate of shipment. Banner Engineering

Corp. will repair or replace, free of charge, any product of its manufacturewhich, at the time it is returned to the factory, is found to have beendefective during the

warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner product.

THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT LIMITATION,

ANY WARRANTY OF MERCHANTABILITY OR FITNESS FORA PARTICULAR PURPOSE),AND WHETHER ARISING UNDER COURSE OF PERFORMANCE,

COURSE OF DEALING OR TRADEUSAGE.

This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING CORP.

BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITYFOR ANY EXTRA COSTS,EXPENSES,LOSSES, LOSS OF PROFITS,OR ANY INCIDENTAL,

CONSEQUENTIAL OR SPECIAL DAMAGES RESULTINGFROMANY PRODUCT DEFECT OR FROMTHE USE OR INABILITY TO USE THE PRODUCT, WHETH-

ER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OROTHERWISE.

Banner Engineering Corp. reserves the right to change, modify or improve the design of theproduct without assuming any obligations or liabilitiesrelating to any product

previously manufactured by Banner Engineering Corp.