Barko 595 ml User manual

OPERATORSOPERATORS

OPERATORS: 800-00050 PARTSPARTS

PARTSPARTS

PARTS: 800-00111 SERVICESERVICE

SERVICESERVICE

SERVICE: 800-00177

Machine

Serial Number

The information and illustrations in this manual have

been approved as accurate at the time of printing.

However,themanualmaycontaininformationonoptions

not present on your loader. The right is reserved by

Barko Hydraulics,LLC to make changes and

improvements in it's product at anytime without notice

or obligation.

BARKOBARKO

BARKO

LOADERSLOADERS

LOADERS

OPERATOR'S MANUALOPERATOR'S MANUAL

OPERATOR'S MANUAL

595 ML Crawler595 ML Crawler

595 ML Crawler

101906

NOTE: The Grapple Service and Installation Information is not included in this manual. See separate

Grapple Service and Installation manual which accompanies all grapples from the factory.

BARKOBARKO

BARKO

HYDRAULICS,HYDRAULICS,

HYDRAULICS,LLCLLC

LLCLLC

LLC

1 Banks Avenue, Superior, WI 54880

phone:715-392-5641 fax:715-392-3931

website: www.barko.com email: [email protected]

ii

i

TABLE OF CONTENTSTABLE OF CONTENTS

TABLE OF CONTENTS

IntroductionIntroduction

Introduction......................................................................................................

......................................................................................................

................................................... 33

33

3

Introduction ................................................................ 4

Abbreviations and Symbols....................................... 5

Hydraulic Pressure Warning Sheet ............................ 6

Warranty .................................................................... 7

Know Your Machine ................................................... 8

Safety Summary ........................................................ 9

Installation of Fire Extinguisher Bracket ...................... 13

Fire Prevention ........................................................... 13

Model Description...................................................... 14

OperationOperation

Operation..............................................................................................................

..............................................................................................................

....................................................... 1515

1515

15

Operator's Station ...................................................... 16

Joystick Control Functions ......................................... 17

Control Functions ....................................................... 19

Throttle Lever ........................................................ 19

Swing Pedals (if applicable) ................................. 19

Servo Lever .......................................................... 19

Battery Disconnect Switch ..................................... 20

Right Track Travel Foot Pedal .............................. 20

Left Track Travel Foot Pedal ................................ 20

Operator's Seat ..................................................... 21

Instrument Panels ....................................................... 22

Fuses/Circuit Breakers .......................................... 22

Instrument Panel (wall mounted) ............................ 22

Digital display ....................................................... 24

Radio/Cassette (Sony) ......................................... 25

Radio/Cassette (Blaupunkt) .................................. 25

Radio/Cassette Speaker Connections ................. 26

Start-Up Procedure .................................................... 27

Shut-Down Procedure ................................................ 29

Cab Tilting Procedures .............................................. 30

Attaching Slasher Saw ............................................... 32

Loading Techniques and Operations ........................ 33

Transporting .............................................................. 35

MaintenanceMaintenance

Maintenance ..................................................................................................

..................................................................................................

................................................. 3636

3636

36

Safety While Servicing ............................................... 37

Preventive Maintenance ............................................ 38

Special New-Machine Instructions ............................. 38

Service Schedule ...................................................... 39

Lubrication Points ....................................................... 41

Fluid Specifications .................................................... 42

Special Torque Specifications .................................. 44

General Torque Specifications .................................. 45

Hydraulic Pressure Settings (595 ML) ........................ 46

Machine Function Speeds ......................................... 46

Trouble Shooting ....................................................... 47

DecalsDecals

Decals ........................................................................................................................

........................................................................................................................

............................................................ 5151

5151

51

page 3page 3

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IntroductionIntroduction

Introduction

Marker

page 4page 4

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INTRODUCTIONINTRODUCTION

INTRODUCTION

Your Barko Loader has been designed and manufactured with high quality materials and care in workmanship.

This manual is intended as a permanent reference to aid professional operator's in their work, and should be

available for use at any time. If the loader is not equipped with this manual, ask your supervisor to obtain one

for you.

Understand the correct servicing procedures before servicing the loader. It is important to know the correct

operating and servicing procedures of the loader and all safety precautions to prevent the possibility of property

damage and/or personal injury or death.

As a professional, trained operator, you are responsible for safety, both your own and that of your co-workers.

Your knowledge and use of all safety practices and correct servicing procedures in this manual, and your good

judgement, can be a major factor in preventing some of the thousands of injuries and deaths caused by

industrial accidents each year.

A professional operator should also be familiar with the information contained in other applicable sources such

as American National Standards, SAE, OSHA, etc.

ADDITIONAL INFORMATION:

Logging Safety Resource Guide (APA, 95-A-1) is available from the American Pulpwood Association. This

guide lists sources of videotapes, slide programs, movies, and publications on various aspects of logging

safety.

DON'T FORGET - SAFETY FIRST!DON'T FORGET - SAFETY FIRST!

DON'T FORGET - SAFETY FIRST!

Loader

Model No.

Serial No.

Engine

Model No.

Serial No.

The machine serial number plate is located on the

front of the platform near the ladder.

NOTE:NOTE:

NOTE: Information in this manual is current at the time of printing. Barko Hydraulics reserves the right to

make changes and improvements to it's products and manuals at any time without notice or

obligation.

REFERENCEREFERENCE

REFERENCE

INFORMATIONINFORMATION

INFORMATION

All requests for information, service or spare parts

should include loader serial number. For more

information contact:

Barko Hydraulics,LLC

P.O. Box 16227

One Banks Avenue

Duluth, MN 55816

Phone: 715-392-5641

Fax: 715-392-3931

Website: www.barko.com

Email: [email protected]

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ABBREVIATIONS AND SYMBOLSABBREVIATIONS AND SYMBOLS

ABBREVIATIONS AND SYMBOLS

EXPLANATIONS OF OTHER OCCURRENCES IN THIS MANUAL:EXPLANATIONS OF OTHER OCCURRENCES IN THIS MANUAL:

EXPLANATIONS OF OTHER OCCURRENCES IN THIS MANUAL:

- In a parts list, when there are item numbers with empty spaces (no description or part number), these

parts have been previously deleted from that parts list and are not recorded anywhere.

- In a parts list, when there are items with no part number and a dotted line (----) is in the part number

space, this means that the part number is not sold separately or is not available at this time.

- When references to "right hand" or "left hand" are used in this manual, it is done from the operator's seat

in the forward operating position.

SYMBOLS USED ON MACHINESYMBOLS USED ON MACHINE

SYMBOLS USED ON MACHINE

Ignition KeyIgnition Key

Ignition Key

SwitchSwitch

Switch

Power OnPower On

Power On

(Accessory)(Accessory)

(Accessory)

Power OffPower Off

Power Off

Power OnPower On

Power On

HornHorn

Horn

StarterStarter

Starter

Engine RPMEngine RPM

Engine RPM

FasterFaster

Faster

SlowerSlower

Slower

AirAir

Air

ConditionerConditioner

Conditioner

a/c = air conditioner

AC = Articulated Carrier (Art. Car.)

adj. = adjust or adjusting

appl. = application

AR = As Required

assy = assembly

BC = Back of Cab

b/m = bill of material

brg. = bearing

CAR = Carrier

coll. = collector

cond. = conditioner

CRL = Crawler

cyl. = cylinder

dia. = diameter

dwg. = drawing

Ft. Lbs. = Foot Pounds

gal. = gallon

HRT = Hydrostatic Rough Terrain carrier

ill. or illus. = illustration

In. Lbs. = Inch Pounds

incl. = includes or including

j.s. = joystick

Lbs. = pounds

LH (lh) = left hand

mtg. = mounting

N/A = Not Applicable

no. = number

NSS = Not Sold Separately

opt. = optional

pg. = page

qt. = quart

RH (rh) = right hand

sec. = secondary

see sep. ill. = see separate illustration (means:

located elsewhere in manual)

SE = Stationary Electric

SER or SR = Stationary Electric Remote

s/n = serial number

str. = straight

swhd = saw head

TM = Truck Mount

w/ = with

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WARNINGWARNING

WARNING

BARKO HYDRAULICS, LLCBARKO HYDRAULICS, LLC

BARKO HYDRAULICS, LLC

Raising hydraulic pressure onRaising hydraulic pressure on

Raising hydraulic pressure on

this machine above the factorythis machine above the factory

this machine above the factory

approved settings may causeapproved settings may cause

approved settings may cause

death, severe injury or propertydeath, severe injury or property

death, severe injury or property

damage and will void thedamage and will void the

damage and will void the

warranty.warranty.

warranty.

The consequences of increasing hydraulic pressure are

serious. The function of the relief valves is to provide a

fuse action to protect the machine and the operator from

overloading. When overloaded, the machine can

become stressed to a level where parts fracture causing

death, severe injury or property damage. This is anThis is an

This is anThis is an

This is an

extremely dangerous practice.extremely dangerous practice.

extremely dangerous practice.

Accordingly, you are advised that the pressure settings

of this machine are limited to the factory approved

settings. Pressures in excess of these settings render

each and all Barko warranties null and void and

constitute an obvious misuse and abuse of our product.

HYDRAULIC PRESSURE WARNING SHEETHYDRAULIC PRESSURE WARNING SHEET

HYDRAULIC PRESSURE WARNING SHEET

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BARKO HYDRAULICS, LLCBARKO HYDRAULICS, LLC

BARKO HYDRAULICS, LLC

WARRANTYWARRANTY

WARRANTY

BARKO HYDRAULICS, L.L.C. ("Barko") warrants to the Distributor and/or original Buyer each new hydraulic

knuckle boom loader, feller buncher or other product in BARKO HYDRAULICS Equipment Group including attachments

and accessories thereto, ("Product") sold by BARKO to be free from defects in material and workmanship under

normal use, maintenance and service.

BARKO will cause any major structural component of a BARKO product covered by this warranty which proves to

be defective in material or workmanship under normal use, maintenance and service within three (3) years ) or 6,000

hours, whichever occurs first from first day in service, provided first day in service is not later than one (1) year from

delivery to Distributor and/or original Buyer or other user, to be replaced without charge with a new or repaired part, at

BARKO election. BARKO also will cause the labor to remove any such defective part and to install the new or

repaired part to be provided without charge to the owner of said BARKO product. The parts and labor to meet this

warranty will be furnished by designated BARKO distributor.

BARKO will cause all other parts of product covered by this warranty which proves to be defective in material or

workmanship under normal use, maintenance and service within one (1 ) year or 2,000 hours, whichever occurs first

from first day in service, provided first day in service is not later than one (1) year from delivery to Distributor and/or

original Buyer or other user, to be replaced, without charge, with a new or repaired part, at BARKO election. BARKO

also will cause the labor to remove any such defective part and to install the new or repaired part to be provided

without charge to the owner of said BARKO product. The parts and labor to meet this warranty will be furnished by

BARKO designated distributor.

BARKO warrants all service parts purchased from BARKO and used on a BARKO manufactured unit, to be free

from defects in material and workmanship under normal use, maintenance and service for a period of six (6) months or

1,000 hours, whichever occurs first. BARKO will cause any such part which proves to be defective to be replaced

with a new or repaired part at BARKO election on a parts only basis.

Proof of any defect must be submitted to BARKO within ten (10) days from the date on which the defect was

discovered and any claim submitted within thirty (30) days after repair work is completed.

BARKO warranty does not cover:

1 Defects, damage or deterioration due to normal use, wear, tear, exposure, storage or corrosion.

2. Normal maintenance service, including replacement of filters, oil, seals and the like.

3. Damage due to failure to maintain or use the BARKO product or part according to manuals, schedules or good

practice.

4. Damage caused by abuse of equipment or parts by overloading, misapplication, improper operation or use,

installation of unapproved accessories or unauthorized alterations.

5. Damage resulting from repairs made in an unauthorized manner or installation of components not authorized by

BARKO.

6. The labor to remove and reinstall a defective replacement part after the expiration of the warranty period applicable

to the product in which part is located.

7. Overtime labor premiums.

8. Transportation of the BARKO product to the distributor's service facility or transportation of the distributor's

serviceman to the product's location.

9. Vendor components not manufactured by BARKO, such as engines, transmissions and components, Tires,

batteries or other parts normally warrantied and serviced by the manufacturer. The warranty of the respective

manufacturers of these components shall apply.

The Buyer accepts this warranty and the limitations and disclaimers set forth herein as part of the purchase of the

BARKO product or part to which this warranty applies.

THISWARRANTYISIN LIEU OFALLOTHERWARRANTIES EXPRESSORIMPLIED,STATUTORY,WRITTEN OR ORAL,

ANDTHEREISNOIMPLIEDWARRANTYOFMERCHANTABILITYORFITNESSFORAPARTICULARPURPOSE.

Remedies available to any person claiming under this warranty are exclusive and expressly limited to obtaining the

parts and the labor, where applicable, in accordance with terms of this warranty.

BARKO liability for losses, damages or expenses of any kind arising from the design, manufacture or sale of the

product covered by this warranty, whether based on warranty, negligence, contract, tort or otherwise, is limited to an

amount not exceeding the cost of correcting the defects as herein provided, and, at the expiration of the applicable

warranty period, all such liability shall terminate.

BARKO shall in no event be liable for incidental, consequential or special damages to losses of use of the BARKO

product, a loss or damage to property other than the BARKO product, a loss of profits or other commercial loss, or any

special or consequential damages (except liability for consequential damages which by law may not be disclaimed).

Revised 2/98

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KNOW YOUR MACHINEKNOW YOUR MACHINE

KNOW YOUR MACHINE

The following is a list of ten important safety precautions and warnings you should read through and understand

before operating or servicing your machine.

1.1.

1. Don't assume that because you know the control functions of other similar machinery, that youDon't assume that because you know the control functions of other similar machinery, that you

Don't assume that because you know the control functions of other similar machinery, that youDon't assume that because you know the control functions of other similar machinery, that you

Don't assume that because you know the control functions of other similar machinery, that you

can run and/or service the Barko Loader. All machines differ in some ways, and thesecan run and/or service the Barko Loader. All machines differ in some ways, and these

can run and/or service the Barko Loader. All machines differ in some ways, and these

differences must be noted and acknowledged. Read this manual thoroughly and understand alldifferences must be noted and acknowledged. Read this manual thoroughly and understand all

differences must be noted and acknowledged. Read this manual thoroughly and understand all

safety, operating, and servicing procedures before using the loader.safety, operating, and servicing procedures before using the loader.

safety, operating, and servicing procedures before using the loader.

2.2.

2. Know how to put your machine in a zero energy state for purposes of inspection, maintenance,Know how to put your machine in a zero energy state for purposes of inspection, maintenance,

Know how to put your machine in a zero energy state for purposes of inspection, maintenance,Know how to put your machine in a zero energy state for purposes of inspection, maintenance,

Know how to put your machine in a zero energy state for purposes of inspection, maintenance,

or repair.or repair.

or repair.

3.3.

3. Clear operating area of all obstacles and personnel before operating loader.Clear operating area of all obstacles and personnel before operating loader.

Clear operating area of all obstacles and personnel before operating loader.Clear operating area of all obstacles and personnel before operating loader.

Clear operating area of all obstacles and personnel before operating loader.

4.4.

4. Never approach power lines with any part of the machine or load! Current in a high voltageNever approach power lines with any part of the machine or load! Current in a high voltage

Never approach power lines with any part of the machine or load! Current in a high voltageNever approach power lines with any part of the machine or load! Current in a high voltage

Never approach power lines with any part of the machine or load! Current in a high voltage

power line may arc some distance to jump from the wire to a nearby "ground". KEEP WELLpower line may arc some distance to jump from the wire to a nearby "ground". KEEP WELL

power line may arc some distance to jump from the wire to a nearby "ground". KEEP WELL

CLEAR!CLEAR!

CLEAR!

5.5.

5. Allow only the operator on the machine. Keep riders off. Riders on machine are subject to injuryAllow only the operator on the machine. Keep riders off. Riders on machine are subject to injury

Allow only the operator on the machine. Keep riders off. Riders on machine are subject to injuryAllow only the operator on the machine. Keep riders off. Riders on machine are subject to injury

Allow only the operator on the machine. Keep riders off. Riders on machine are subject to injury

such as being struck by foreign objects and being thrown off the machine. Riders also obstructsuch as being struck by foreign objects and being thrown off the machine. Riders also obstruct

such as being struck by foreign objects and being thrown off the machine. Riders also obstruct

the operator's view, resulting in the machine being operated in an unsafe manner.the operator's view, resulting in the machine being operated in an unsafe manner.

the operator's view, resulting in the machine being operated in an unsafe manner.

6.6.

6. Never use a boom or attachment for a work platform or personnel carrier. Serious injury or deathNever use a boom or attachment for a work platform or personnel carrier. Serious injury or death

Never use a boom or attachment for a work platform or personnel carrier. Serious injury or deathNever use a boom or attachment for a work platform or personnel carrier. Serious injury or death

Never use a boom or attachment for a work platform or personnel carrier. Serious injury or death

may result.may result.

may result.

7.7.

7. When machine is not operating or when leaving cab, boom and attachment must be lowered toWhen machine is not operating or when leaving cab, boom and attachment must be lowered to

When machine is not operating or when leaving cab, boom and attachment must be lowered toWhen machine is not operating or when leaving cab, boom and attachment must be lowered to

When machine is not operating or when leaving cab, boom and attachment must be lowered to

the ground. Failure to do so may allow boom or attachment to move, causing property damage,the ground. Failure to do so may allow boom or attachment to move, causing property damage,

the ground. Failure to do so may allow boom or attachment to move, causing property damage,

injury, or death.injury, or death.

injury, or death.

8.8.

8. Do not tamper with any hydraulic line when it is pressurized. Escaping fluid under pressure canDo not tamper with any hydraulic line when it is pressurized. Escaping fluid under pressure can

Do not tamper with any hydraulic line when it is pressurized. Escaping fluid under pressure canDo not tamper with any hydraulic line when it is pressurized. Escaping fluid under pressure can

Do not tamper with any hydraulic line when it is pressurized. Escaping fluid under pressure can

penetrate the skin, causing serious injury. Relieve pressure before unhooking hydraulic or otherpenetrate the skin, causing serious injury. Relieve pressure before unhooking hydraulic or other

penetrate the skin, causing serious injury. Relieve pressure before unhooking hydraulic or other

lines. Tighten all connections before applying pressure. Keep hands and body away fromlines. Tighten all connections before applying pressure. Keep hands and body away from

lines. Tighten all connections before applying pressure. Keep hands and body away from

pinholes and nozzles which eject fluids under high pressure. Use a piece of cardboard to searchpinholes and nozzles which eject fluids under high pressure. Use a piece of cardboard to search

pinholes and nozzles which eject fluids under high pressure. Use a piece of cardboard to search

for leaks.for leaks.

for leaks.

If any fluid is injected into the skin, it must be surgically removed within a few hours by a doctorIf any fluid is injected into the skin, it must be surgically removed within a few hours by a doctor

If any fluid is injected into the skin, it must be surgically removed within a few hours by a doctor

familiar with this type of injury or gangrene may result.familiar with this type of injury or gangrene may result.

familiar with this type of injury or gangrene may result.

9.9.

9. Under no circumstances should any modifications be made to Barko machinery without factoryUnder no circumstances should any modifications be made to Barko machinery without factory

Under no circumstances should any modifications be made to Barko machinery without factoryUnder no circumstances should any modifications be made to Barko machinery without factory

Under no circumstances should any modifications be made to Barko machinery without factory

authorization. Any modifications may void the warranty. This machine was designed to do aauthorization. Any modifications may void the warranty. This machine was designed to do a

authorization. Any modifications may void the warranty. This machine was designed to do a

specific job and alterations could result in property damage, injury or death.specific job and alterations could result in property damage, injury or death.

specific job and alterations could result in property damage, injury or death.

10.10.

10. Replace any safety decals that are faded, torn, missing, illegible, or otherwise damaged. See yourReplace any safety decals that are faded, torn, missing, illegible, or otherwise damaged. See your

Replace any safety decals that are faded, torn, missing, illegible, or otherwise damaged. See yourReplace any safety decals that are faded, torn, missing, illegible, or otherwise damaged. See your

Replace any safety decals that are faded, torn, missing, illegible, or otherwise damaged. See your

machine's Parts Manual for decal kits applicable to your machine and for locations of all decals.machine's Parts Manual for decal kits applicable to your machine and for locations of all decals.

machine's Parts Manual for decal kits applicable to your machine and for locations of all decals.

Don't stop here - read on.Don't stop here - read on.

Don't stop here - read on.

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SAFETY SUMMARYSAFETY SUMMARY

SAFETY SUMMARY

Failure to follow safety precautions in this manual can result in death, severe personal injury and/or property damage.

Carefully read safety precautions below and within this manual. Heed all decals on machine.

DANGERDANGER

DANGER - Indicates an immediate hazard which WILL result in severe personal injury or death.

WARNINGWARNING

WARNING - Indicates a hazard or unsafe practice which COULD result in severe personal injury or death.

CAUTIONCAUTION

CAUTION - Indicates a hazard or unsafe practice which could result in minor personal injury or property

damage.

WARNINGWARNING

WARNING

Combustible and flammable fluids can causeCombustible and flammable fluids can cause

Combustible and flammable fluids can cause

death or severe injury. Do not smoke or permitdeath or severe injury. Do not smoke or permit

death or severe injury. Do not smoke or permit

open flames near fuels or hydraulic fluids. Do notopen flames near fuels or hydraulic fluids. Do not

open flames near fuels or hydraulic fluids. Do not

fill the tanks to capacity - allow room for fluidfill the tanks to capacity - allow room for fluid

fill the tanks to capacity - allow room for fluid

expansion. Do not remove the fuel cap or refuelexpansion. Do not remove the fuel cap or refuel

expansion. Do not remove the fuel cap or refuel

while engine is hot, running or without properwhile engine is hot, running or without proper

while engine is hot, running or without proper

ventilation. Never use fuel for cleaning purposes.ventilation. Never use fuel for cleaning purposes.

ventilation. Never use fuel for cleaning purposes.

Clean up any fluid spills immediately.Clean up any fluid spills immediately.

Clean up any fluid spills immediately.

WARNINGWARNING

WARNING

Be extra careful when traveling on a slope, nearBe extra careful when traveling on a slope, near

Be extra careful when traveling on a slope, near

ditches, congested areas or over rough ground.ditches, congested areas or over rough ground.

ditches, congested areas or over rough ground.

The danger of tipping is always present. KnowThe danger of tipping is always present. Know

The danger of tipping is always present. Know

your machine's capabilities.your machine's capabilities.

your machine's capabilities.

WARNINGWARNING

WARNING

Always lower boom to ground and shut downAlways lower boom to ground and shut down

Always lower boom to ground and shut down

engine before leaving cab. If necessary to workengine before leaving cab. If necessary to work

engine before leaving cab. If necessary to work

on machine with lifted boom, securely supporton machine with lifted boom, securely support

on machine with lifted boom, securely support

machine and attachment.machine and attachment.

machine and attachment.

DANGERDANGER

DANGER

Never approach power lines with any part of theNever approach power lines with any part of the

Never approach power lines with any part of the

machine. Current in a high voltage line may arcmachine. Current in a high voltage line may arc

machine. Current in a high voltage line may arc

some distance to jump from the wire to a nearbysome distance to jump from the wire to a nearby

some distance to jump from the wire to a nearby

"ground". KEEP WELL CLEAR!"ground". KEEP WELL CLEAR!

"ground". KEEP WELL CLEAR!

DANGERDANGER

DANGER

Do not operate machine during electrical storms.Do not operate machine during electrical storms.

Do not operate machine during electrical storms.

WARNINGWARNING

WARNING

If machine malfunctions during operation, stopIf machine malfunctions during operation, stop

If machine malfunctions during operation, stop

machine motion as quickly as possible, lowermachine motion as quickly as possible, lower

machine motion as quickly as possible, lower

boom to the ground and shut down the machine.boom to the ground and shut down the machine.

boom to the ground and shut down the machine.

Service or repair the machine as needed beforeService or repair the machine as needed before

Service or repair the machine as needed before

running or operating again.running or operating again.

running or operating again.

DANGERDANGER

DANGER

Falling boom or load will cause death or severeFalling boom or load will cause death or severe

Falling boom or load will cause death or severe

injury. Stay clear if boom or load are notinjury. Stay clear if boom or load are not

injury. Stay clear if boom or load are not

grounded.grounded.

grounded.

Clear all persons from area of operation andClear all persons from area of operation and

Clear all persons from area of operation and

machine movement. Never move boom or loadsmachine movement. Never move boom or loads

machine movement. Never move boom or loads

over the heads of other persons.over the heads of other persons.

over the heads of other persons.

page 10page 10

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SAFETYSUMMARYCONTINUED...

WARNINGWARNING

WARNING

Do not operate or work on machine until you:Do not operate or work on machine until you:

Do not operate or work on machine until you:

--

-Read and understand machine manuals, safetyRead and understand machine manuals, safety

Read and understand machine manuals, safetyRead and understand machine manuals, safety

Read and understand machine manuals, safety

decals, employer work rules, and applicabledecals, employer work rules, and applicable

decals, employer work rules, and applicable

government regulations.government regulations.

government regulations.

--

-Are trained and qualified in safe machineAre trained and qualified in safe machine

Are trained and qualified in safe machineAre trained and qualified in safe machine

Are trained and qualified in safe machine

operation and maintenance.operation and maintenance.

operation and maintenance.

--

-Consult supervisor to explain any unclearConsult supervisor to explain any unclear

Consult supervisor to explain any unclearConsult supervisor to explain any unclear

Consult supervisor to explain any unclear

instructions and warnings.instructions and warnings.

instructions and warnings.

--

-Contact Barko to replace lost manuals.Contact Barko to replace lost manuals.

Contact Barko to replace lost manuals.Contact Barko to replace lost manuals.

Contact Barko to replace lost manuals.

WARNINGWARNING

WARNING

Allow only the operator on the machine. KeepAllow only the operator on the machine. Keep

Allow only the operator on the machine. Keep

riders off. Riders on machine are subject to deathriders off. Riders on machine are subject to death

riders off. Riders on machine are subject to death

or injury from being struck by foreign objects andor injury from being struck by foreign objects and

or injury from being struck by foreign objects and

being thrown from machine. Riders also obstructbeing thrown from machine. Riders also obstruct

being thrown from machine. Riders also obstruct

the operator's view, resulting in machine beingthe operator's view, resulting in machine being

the operator's view, resulting in machine being

operated in an unsafe manner.operated in an unsafe manner.

operated in an unsafe manner.

Never use a boom attachment for a work platformNever use a boom attachment for a work platform

Never use a boom attachment for a work platform

or personnel carrier.or personnel carrier.

or personnel carrier.

WARNINGWARNING

WARNING

Wear required personal protective equipment atWear required personal protective equipment at

Wear required personal protective equipment at

all times to help prevent personal injury. Do notall times to help prevent personal injury. Do not

all times to help prevent personal injury. Do not

wear loose fitting clothing or personal articles,wear loose fitting clothing or personal articles,

wear loose fitting clothing or personal articles,

loose or uncovered long hair, or jewelry.loose or uncovered long hair, or jewelry.

loose or uncovered long hair, or jewelry.

WARNINGWARNING

WARNING

Use caution when checking items beyond yourUse caution when checking items beyond your

Use caution when checking items beyond your

reach. Use an approved safety ladder.reach. Use an approved safety ladder.

reach. Use an approved safety ladder.

WARNINGWARNING

WARNING

Do not exceed 15 PSI nozzle pressure whenDo not exceed 15 PSI nozzle pressure when

Do not exceed 15 PSI nozzle pressure when

drying parts with compressed air. Do not directdrying parts with compressed air. Do not direct

drying parts with compressed air. Do not direct

compressed air against human skin. Seriouscompressed air against human skin. Serious

compressed air against human skin. Serious

injury could result.injury could result.

injury could result.

WARNINGWARNING

WARNING

Older air conditioning equipment may contain R-12,Older air conditioning equipment may contain R-12,

Older air conditioning equipment may contain R-12,

a substance which harms public health anda substance which harms public health and

a substance which harms public health and

environment by destroying ozone in the upperenvironment by destroying ozone in the upper

environment by destroying ozone in the upper

atmosphere. To remove R-12 from the airatmosphere. To remove R-12 from the air

atmosphere. To remove R-12 from the air

conditioning system, use service equipment certifiedconditioning system, use service equipment certified

conditioning system, use service equipment certified

to meet the requirements of S.A.E. J2209 or J1990.to meet the requirements of S.A.E. J2209 or J1990.

to meet the requirements of S.A.E. J2209 or J1990.

WARNINGWARNING

WARNING

On machines equipped with an accumulator,On machines equipped with an accumulator,

On machines equipped with an accumulator,

release all pressure before working on the system.release all pressure before working on the system.

release all pressure before working on the system.

After service work is done, repressurize theAfter service work is done, repressurize the

After service work is done, repressurize the

accumulator(s) to the proper specification.accumulator(s) to the proper specification.

accumulator(s) to the proper specification.

CAUTIONCAUTION

CAUTION

Use only hydraulic fluid in hydraulic oil reservoir.Use only hydraulic fluid in hydraulic oil reservoir.

Use only hydraulic fluid in hydraulic oil reservoir.

Use only diesel fuel in fuel reservoir.Use only diesel fuel in fuel reservoir.

Use only diesel fuel in fuel reservoir.

Other fluids will cause machine damage.Other fluids will cause machine damage.

Other fluids will cause machine damage.

WARNINGWARNING

WARNING

Improper machine transport can cause death,Improper machine transport can cause death,

Improper machine transport can cause death,

severe injury or property damage.severe injury or property damage.

severe injury or property damage.

Before transporting:Before transporting:

Before transporting:

--

-Lower and secure boom/attachment.Lower and secure boom/attachment.

Lower and secure boom/attachment.Lower and secure boom/attachment.

Lower and secure boom/attachment.

--

-Shut down machine to a zero energy state.Shut down machine to a zero energy state.

Shut down machine to a zero energy state.Shut down machine to a zero energy state.

Shut down machine to a zero energy state.

WARNINGWARNING

WARNING

Any unauthorized welding, alterations, additionsAny unauthorized welding, alterations, additions

Any unauthorized welding, alterations, additions

or modifications made to Barko machinery willor modifications made to Barko machinery will

or modifications made to Barko machinery will

void warranty. This machine was designed to dovoid warranty. This machine was designed to do

void warranty. This machine was designed to do

a specific job and alterations could result ina specific job and alterations could result in

a specific job and alterations could result in

death, severe injury or property damage.death, severe injury or property damage.

death, severe injury or property damage.

If Barko-authorized welding must be done, firstIf Barko-authorized welding must be done, first

If Barko-authorized welding must be done, first

disconnect battery, electronic throttle, and radio,disconnect battery, electronic throttle, and radio,

disconnect battery, electronic throttle, and radio,

or electrical and structural damage may occur.or electrical and structural damage may occur.

or electrical and structural damage may occur.

page 11page 11

page 11

595ML CRL

800-00050

SAFETYSUMMARYCONTINUED...

WARNINGWARNING

WARNING

Improper load handling and/or hydraulic pressureImproper load handling and/or hydraulic pressure

Improper load handling and/or hydraulic pressure

loss can cause load to impact cab guard,loss can cause load to impact cab guard,

loss can cause load to impact cab guard,

resulting in death or severe injury.resulting in death or severe injury.

resulting in death or severe injury.

--

-Do not rely on guard alone for personalDo not rely on guard alone for personal

Do not rely on guard alone for personalDo not rely on guard alone for personal

Do not rely on guard alone for personal

protection. Use safe and proper loadprotection. Use safe and proper load

protection. Use safe and proper load

handling techniques.handling techniques.

handling techniques.

--

-Do not operate machine with damaged orDo not operate machine with damaged or

Do not operate machine with damaged orDo not operate machine with damaged or

Do not operate machine with damaged or

unsecured guard or cab.unsecured guard or cab.

unsecured guard or cab.

--

-Do not repair damaged guard. Replace withDo not repair damaged guard. Replace with

Do not repair damaged guard. Replace withDo not repair damaged guard. Replace with

Do not repair damaged guard. Replace with

factory-authorized guard.factory-authorized guard.

factory-authorized guard.

--

-Do not modify guard without factoryDo not modify guard without factory

Do not modify guard without factoryDo not modify guard without factory

Do not modify guard without factory

authorization.authorization.

authorization.

--

-Do not operate before conducting Pre-StartDo not operate before conducting Pre-Start

Do not operate before conducting Pre-StartDo not operate before conducting Pre-Start

Do not operate before conducting Pre-Start

Maintenance Inspection. Check hydraulicMaintenance Inspection. Check hydraulic

Maintenance Inspection. Check hydraulic

components for leaks, loose fittings orcomponents for leaks, loose fittings or

components for leaks, loose fittings or

damage.

damage.damage.

damage.

WARNINGWARNING

WARNING

High pressure hydraulic fluid can penetrate skinHigh pressure hydraulic fluid can penetrate skin

High pressure hydraulic fluid can penetrate skin

causing death, gangrene or other severe injury.causing death, gangrene or other severe injury.

causing death, gangrene or other severe injury.

Seek immediate medical help to remove fluid.Seek immediate medical help to remove fluid.

Seek immediate medical help to remove fluid.

--

-Keep hands and body away from areasKeep hands and body away from areas

Keep hands and body away from areasKeep hands and body away from areas

Keep hands and body away from areas

ejecting fluid. Use piece of cardboard toejecting fluid. Use piece of cardboard to

ejecting fluid. Use piece of cardboard to

check for leaks. Wear proper hand and eyecheck for leaks. Wear proper hand and eye

check for leaks. Wear proper hand and eye

protection.protection.

protection.

--

-Relieve hydraulic pressure before looseningRelieve hydraulic pressure before loosening

Relieve hydraulic pressure before looseningRelieve hydraulic pressure before loosening

Relieve hydraulic pressure before loosening

any hydraulic connections.any hydraulic connections.

any hydraulic connections.

--

-Tighten all hydraulic connections beforeTighten all hydraulic connections before

Tighten all hydraulic connections beforeTighten all hydraulic connections before

Tighten all hydraulic connections before

applying hydraulic pressure.applying hydraulic pressure.

applying hydraulic pressure.

WARNINGWARNING

WARNING

Always maintain 3-point contact with handles andAlways maintain 3-point contact with handles and

Always maintain 3-point contact with handles and

steps when mounting or dismounting. Neversteps when mounting or dismounting. Never

steps when mounting or dismounting. Never

jump on or off machine. Do not rush. Walk, dojump on or off machine. Do not rush. Walk, do

jump on or off machine. Do not rush. Walk, do

not run.not run.

not run.

WARNINGWARNING

WARNING

Mechanically connected controls will causeMechanically connected controls will cause

Mechanically connected controls will cause

movement of components at all times - even ifmovement of components at all times - even if

movement of components at all times - even if

pump or engine is not operating. Always bepump or engine is not operating. Always be

pump or engine is not operating. Always be

certain that boom and attachment are properlycertain that boom and attachment are properly

certain that boom and attachment are properly

supported or resting on firm ground beforesupported or resting on firm ground before

supported or resting on firm ground before

stopping engine to minimize chance ofstopping engine to minimize chance of

stopping engine to minimize chance of

accidental movements of components causingaccidental movements of components causing

accidental movements of components causing

death, severe injury or property damage.death, severe injury or property damage.

death, severe injury or property damage.

WARNINGWARNING

WARNING

Grease all boom, cylinder, and turntable bearing/Grease all boom, cylinder, and turntable bearing/

Grease all boom, cylinder, and turntable bearing/

pinion points daily.pinion points daily.

pinion points daily.

WARNINGWARNING

WARNING

Transparent material such as safety glass must beTransparent material such as safety glass must be

Transparent material such as safety glass must be

replaced when it is cracked or broken, or whenreplaced when it is cracked or broken, or when

replaced when it is cracked or broken, or when

vision is obscured due to scratches.vision is obscured due to scratches.

vision is obscured due to scratches.

WARNINGWARNING

WARNING

Loose or overtorqued bolts can cause death,Loose or overtorqued bolts can cause death,

Loose or overtorqued bolts can cause death,

severe injury, or property damage. Maintainsevere injury, or property damage. Maintain

severe injury, or property damage. Maintain

proper bolt torque. Visually check bolts daily.proper bolt torque. Visually check bolts daily.

proper bolt torque. Visually check bolts daily.

Check torque every 50 hours.Check torque every 50 hours.

Check torque every 50 hours.

WARNINGWARNING

WARNING

Remove or secure all personal or maintenanceRemove or secure all personal or maintenance

Remove or secure all personal or maintenance

items such as lunch buckets, chains, shovels,items such as lunch buckets, chains, shovels,

items such as lunch buckets, chains, shovels,

tools, etc., before moving or operating machine.tools, etc., before moving or operating machine.

tools, etc., before moving or operating machine.

WARNINGWARNING

WARNING

Replace any safety decals that are faded, torn,Replace any safety decals that are faded, torn,

Replace any safety decals that are faded, torn,

missing, illegible, or otherwise damaged.missing, illegible, or otherwise damaged.

missing, illegible, or otherwise damaged.

WARNINGWARNING

WARNING

Make sure that all walking and climbing surfacesMake sure that all walking and climbing surfaces

Make sure that all walking and climbing surfaces

of machine are free of dirt, debris, water, grease,of machine are free of dirt, debris, water, grease,

of machine are free of dirt, debris, water, grease,

oil, and snow. Do not leave loose tools or ragsoil, and snow. Do not leave loose tools or rags

oil, and snow. Do not leave loose tools or rags

on machine. Replace all non-skid material that ison machine. Replace all non-skid material that is

on machine. Replace all non-skid material that is

torn, missing or damaged.torn, missing or damaged.

torn, missing or damaged.

page 12page 12

page 12

595ML CRL

800-00050

WARNINGWARNING

WARNING

If this machine is equipped with electric motorIf this machine is equipped with electric motor

If this machine is equipped with electric motor

driven Auxiliary Oil Cooler, be sure battery isdriven Auxiliary Oil Cooler, be sure battery is

driven Auxiliary Oil Cooler, be sure battery is

disconnected before going near cooler fan. Ifdisconnected before going near cooler fan. If

disconnected before going near cooler fan. If

battery is not disconnected, fan may come on atbattery is not disconnected, fan may come on at

battery is not disconnected, fan may come on at

any time causing severe injury.any time causing severe injury.

any time causing severe injury.

SAFETYSUMMARYCONTINUED...

WARNINGWARNING

WARNING

Hot and pressurized fluid can cause severe burns.Hot and pressurized fluid can cause severe burns.

Hot and pressurized fluid can cause severe burns.

Let system cool before removing any caps. ThenLet system cool before removing any caps. Then

Let system cool before removing any caps. Then

remove caps slowly.remove caps slowly.

remove caps slowly.

WARNINGWARNING

WARNING

Hot exhaust pipe can cause severe burns. Do notHot exhaust pipe can cause severe burns. Do not

Hot exhaust pipe can cause severe burns. Do not

touch exhaust pipe when hot, or when engine istouch exhaust pipe when hot, or when engine is

touch exhaust pipe when hot, or when engine is

running.running.

running.

DANGERDANGER

DANGER

Improper electrical connections will cause batteryImproper electrical connections will cause battery

Improper electrical connections will cause battery

explosion, combustion or electrical componentexplosion, combustion or electrical component

explosion, combustion or electrical component

damage, and may result in death or severe injury.damage, and may result in death or severe injury.

damage, and may result in death or severe injury.

This is a 12 volt negative ground electricalThis is a 12 volt negative ground electrical

This is a 12 volt negative ground electrical

system.system.

system.

WARNINGWARNING

WARNING

Always wear seat belt when operating or runningAlways wear seat belt when operating or running

Always wear seat belt when operating or running

machine.machine.

machine.

CAUTIONCAUTION

CAUTION

Check the Air Cleaner Assembly daily for cracks,Check the Air Cleaner Assembly daily for cracks,

Check the Air Cleaner Assembly daily for cracks,

loose clamps, or any other damage. If debris isloose clamps, or any other damage. If debris is

loose clamps, or any other damage. If debris is

able to bypass the Air Cleaner for any reason, itable to bypass the Air Cleaner for any reason, it

able to bypass the Air Cleaner for any reason, it

can damage the engine.can damage the engine.

can damage the engine.

WARNINGWARNING

WARNING

Maintain all components of Muffler Assembly toMaintain all components of Muffler Assembly to

Maintain all components of Muffler Assembly to

meet noise and exhaust standards.meet noise and exhaust standards.

meet noise and exhaust standards.

CALIFORNIACALIFORNIA

CALIFORNIA

Proposition 65 WarningProposition 65 Warning

Proposition 65 Warning

Diesel engine exhaust and some of its constituents are knownDiesel engine exhaust and some of its constituents are known

Diesel engine exhaust and some of its constituents are known

to the State of California to cause cancer, birth defects, andto the State of California to cause cancer, birth defects, and

to the State of California to cause cancer, birth defects, and

other reproductive harm.other reproductive harm.

other reproductive harm.

page 13page 13

page 13

595ML CRL

800-00050

FIRE PREVENTIONFIRE PREVENTION

FIRE PREVENTION

This machine may have several components which are at high temperatures under normal operating conditions, such

as the engine, exhaust system, brake system and transmission.

Clean the machine often. High pressure washing of the machine is suggested every 1000 hours (or 6 months) and

always after a spill.

The following list of hazards provides information which will help to prevent fires:

WARNINGWARNING

WARNING

Always keep a fire extinguisher andAlways keep a fire extinguisher and

Always keep a fire extinguisher and

first aid kit where they can be easilyfirst aid kit where they can be easily

first aid kit where they can be easily

reached in case of fire and keepreached in case of fire and keep

reached in case of fire and keep

these items properly maintained.these items properly maintained.

these items properly maintained.

Operating personnel should beOperating personnel should be

Operating personnel should be

instructed on what to do in case ofinstructed on what to do in case of

instructed on what to do in case of

fire and be required to demonstratefire and be required to demonstrate

fire and be required to demonstrate

how to use fire extinguisher and firehow to use fire extinguisher and fire

how to use fire extinguisher and fire

suppression equipment.suppression equipment.

suppression equipment.

Any portable fire extinguisher or fireAny portable fire extinguisher or fire

Any portable fire extinguisher or fire

suppression system carried on thesuppression system carried on the

suppression system carried on the

machine that has been used, shouldmachine that has been used, should

machine that has been used, should

be recharged or replaced before thebe recharged or replaced before the

be recharged or replaced before the

machine resumes operating. Firemachine resumes operating. Fire

machine resumes operating. Fire

extinguisher manufacturersextinguisher manufacturers

extinguisher manufacturers

recommended service intervalsrecommended service intervals

recommended service intervals

should be followed.should be followed.

should be followed.

WARNINGWARNING

WARNING

Allow machine to cool down by idlingAllow machine to cool down by idling

Allow machine to cool down by idling

the engine for a while before shut-the engine for a while before shut-

the engine for a while before shut-

down. Many engine and transmissiondown. Many engine and transmission

down. Many engine and transmission

fires startfires start

fires start afterafter

afterafter

after shut-down.shut-down.

shut-down.shut-down.

shut-down.

WARNINGWARNING

WARNING

Before adding fuel, shut down theBefore adding fuel, shut down the

Before adding fuel, shut down the

engine and allow it to cool. Neverengine and allow it to cool. Never

engine and allow it to cool. Never

smoke while handling fuel or workingsmoke while handling fuel or working

smoke while handling fuel or working

on either the fuel or the hydraulicon either the fuel or the hydraulic

on either the fuel or the hydraulic

system.system.

system.

WARNINGWARNING

WARNING

Do not use the machine in areas withDo not use the machine in areas with

Do not use the machine in areas with

explosive dust or gases that can beexplosive dust or gases that can be

explosive dust or gases that can be

ignited by arcs, sparks, hotignited by arcs, sparks, hot

ignited by arcs, sparks, hot

components, or exhaust fumes.components, or exhaust fumes.

components, or exhaust fumes.

WARNINGWARNING

WARNING

Daily inspect the machine forDaily inspect the machine for

Daily inspect the machine for

flammable debris, removing any twigs,flammable debris, removing any twigs,

flammable debris, removing any twigs,

leaves, straw, rags, fluid spills orleaves, straw, rags, fluid spills or

leaves, straw, rags, fluid spills or

leaks, dirt or grime. Pay specialleaks, dirt or grime. Pay special

leaks, dirt or grime. Pay special

attention to areas such as the engine,attention to areas such as the engine,

attention to areas such as the engine,

engine cooling system, exhaustengine cooling system, exhaust

engine cooling system, exhaust

system, battery, electricalsystem, battery, electrical

system, battery, electrical

connections, brake systems,connections, brake systems,

connections, brake systems,

transmission/drivetrain, fuel systemtransmission/drivetrain, fuel system

transmission/drivetrain, fuel system

and hydraulic system. Clean as oftenand hydraulic system. Clean as often

and hydraulic system. Clean as often

as necessary to help preventas necessary to help prevent

as necessary to help prevent

overheating and combustion.overheating and combustion.

overheating and combustion.

WARNINGWARNING

WARNING

The electrical system (battery,The electrical system (battery,

The electrical system (battery,

electrical connections, etc.) can be aelectrical connections, etc.) can be a

electrical connections, etc.) can be a

source of arcs or sparks if damagedsource of arcs or sparks if damaged

source of arcs or sparks if damaged

or incorrectly maintained. Dailyor incorrectly maintained. Daily

or incorrectly maintained. Daily

inspect all electrical wiring andinspect all electrical wiring and

inspect all electrical wiring and

connections for damage. Keep theconnections for damage. Keep the

connections for damage. Keep the

battery terminals clean and tight.battery terminals clean and tight.

battery terminals clean and tight.

Replace or repair any damaged part.Replace or repair any damaged part.

Replace or repair any damaged part.

Use proper battery connection andUse proper battery connection and

Use proper battery connection and

disconnection procedures.disconnection procedures.

disconnection procedures.

WARNINGWARNING

WARNING

Daily inspect all fuel and hydraulic oilDaily inspect all fuel and hydraulic oil

Daily inspect all fuel and hydraulic oil

tubes, hoses, and fittings for damagetubes, hoses, and fittings for damage

tubes, hoses, and fittings for damage

and leakage. Tighten or replace asand leakage. Tighten or replace as

and leakage. Tighten or replace as

necessary. Always clean fluid spills.necessary. Always clean fluid spills.

necessary. Always clean fluid spills.

WARNINGWARNING

WARNING

Do not use ether or starting fluids onDo not use ether or starting fluids on

Do not use ether or starting fluids on

diesel engines with glow plugs.diesel engines with glow plugs.

diesel engines with glow plugs.

These starting aids can explode andThese starting aids can explode and

These starting aids can explode and

injure bystanders.injure bystanders.

injure bystanders.

WARNINGWARNING

WARNING

Before doing welding of any kind,Before doing welding of any kind,

Before doing welding of any kind,

clean machine and disconnect batteryclean machine and disconnect battery

clean machine and disconnect battery

cables. Cover rubber hoses, battery,cables. Cover rubber hoses, battery,

cables. Cover rubber hoses, battery,

and other flammable parts. Neverand other flammable parts. Never

and other flammable parts. Never

ground an arc welder or electricalground an arc welder or electrical

ground an arc welder or electrical

accessories through turntable oraccessories through turntable or

accessories through turntable or

boom bearings as arcing may occurboom bearings as arcing may occur

boom bearings as arcing may occur

causing bearing damage.causing bearing damage.

causing bearing damage.

Do not weld on any structural memberDo not weld on any structural member

Do not weld on any structural member

unless specifically authorized byunless specifically authorized by

unless specifically authorized by

BarkoBarko

Barko

Hydraulics. Any unauthorized weldingHydraulics. Any unauthorized welding

Hydraulics. Any unauthorized welding

or welding procedures will void theor welding procedures will void the

or welding procedures will void the

warranty, and may cause structuralwarranty, and may cause structural

warranty, and may cause structural

damage.damage.

damage.

WARNINGWARNING

WARNING

Read the Engine Manual that comesRead the Engine Manual that comes

Read the Engine Manual that comes

with every machine for completewith every machine for complete

with every machine for complete

engine operating and engine safetyengine operating and engine safety

engine operating and engine safety

instructions.instructions.

instructions.

INSTALLATION OF FIREINSTALLATION OF FIRE

INSTALLATION OF FIRE

EXTINGUISHER BRACKETEXTINGUISHER BRACKET

EXTINGUISHER BRACKET

The cabs have an optional fire extinguisher mounting plate that isThe cabs have an optional fire extinguisher mounting plate that is

The cabs have an optional fire extinguisher mounting plate that is

welded to the outer shell of the cab.welded to the outer shell of the cab.

welded to the outer shell of the cab.

1.1.

1. Feel for the location of the plate through theFeel for the location of the plate through the

Feel for the location of the plate through theFeel for the location of the plate through the

Feel for the location of the plate through the fabric, locatedfabric, located

fabric, locatedfabric, located

fabric, located

below cup holderbelow cup holder

below cup holder(see drawing).(see drawing).

(see drawing).(see drawing).

(see drawing).

2.2.

2. Place the bracket in the appropriate position over the fabricPlace the bracket in the appropriate position over the fabric

Place the bracket in the appropriate position over the fabricPlace the bracket in the appropriate position over the fabric

Place the bracket in the appropriate position over the fabric

ensuring both theensuring both the

ensuring both the top and bottom hole fall within the mountingtop and bottom hole fall within the mounting

top and bottom hole fall within the mountingtop and bottom hole fall within the mounting

top and bottom hole fall within the mounting

plate.plate.

plate.

3.3.

3. Using 3/4" long self tapping screws drill through the fabric andUsing 3/4" long self tapping screws drill through the fabric and

Using 3/4" long self tapping screws drill through the fabric andUsing 3/4" long self tapping screws drill through the fabric and

Using 3/4" long self tapping screws drill through the fabric and

the mounting plate. The sound suppressant material hasthe mounting plate. The sound suppressant material has

the mounting plate. The sound suppressant material has

already been removed.already been removed.

already been removed.

NOTE: Using any screw over 3/4" will damage outer shell ofNOTE: Using any screw over 3/4" will damage outer shell of

NOTE: Using any screw over 3/4" will damage outer shell of

cab.cab.

cab. Fire ExtinguisherFire Extinguisher

Fire ExtinguisherFire Extinguisher

Fire Extinguisher

Mounting PlateMounting Plate

Mounting Plate

page 14page 14

page 14

595ML CRL

800-00050

Stick BoomStick Boom

Stick Boom

CylinderCylinder

Cylinder

MainMain

Main

BoomBoom

Boom

Platform/Control DeckPlatform/Control Deck

Platform/Control Deck

Hydraulic Oil Reservoir,Hydraulic Oil Reservoir,

Hydraulic Oil Reservoir,

Shrouding, Power UnitShrouding, Power Unit

Shrouding, Power Unit

& Pumps& Pumps

& Pumps

Main Boom CylinderMain Boom Cylinder

Main Boom Cylinder

Turntable BearingTurntable Bearing

Turntable Bearing

Crawler LowerCrawler Lower

Crawler Lower

Swing Motor,Swing Motor,

Swing Motor,

Brake andBrake and

Brake and

GearboxGearbox

Gearbox

GrappleGrapple

Grapple

RotatorRotator

Rotator

GrappleGrapple

Grapple

ArmsArms

Arms

Grapple CylindersGrapple Cylinders

Grapple Cylinders

CounterweightCounterweight

Counterweight

CabCab

Cab

HeadHead

Head

AssemblyAssembly

Assembly

MODEL DESCRIPTIONMODEL DESCRIPTION

MODEL DESCRIPTION

Stick BoomStick Boom

Stick Boom

GrappleGrapple

Grapple

HangerHanger

Hanger

Air CleanerAir Cleaner

Air Cleaner

HoodHood

Hood

ExhaustExhaust

Exhaust

PipePipe

Pipe

Operator's SeatOperator's Seat

Operator's Seat

with Seatbeltwith Seatbelt

with Seatbelt Heater/Air ConditionerHeater/Air Conditioner

Heater/Air ConditionerHeater/Air Conditioner

Heater/Air Conditioner

(located under and behind the seat

with attached ducting)

Heater/AirHeater/Air

Heater/Air

Conditioner DuctingConditioner Ducting

Conditioner Ducting

(not shown attached

to unit)

Instrument PanelInstrument Panel

Instrument Panel

(seat mounted)(seat mounted)

(seat mounted)

Instrument Panel (wallInstrument Panel (wall

Instrument Panel (wall

mounted)mounted)

mounted)

Door HandleDoor Handle

Door Handle

Swing Pedal andSwing Pedal and

Swing Pedal and

Travel PedalsTravel Pedals

Travel Pedals

Servo LeverServo Lever

Servo Lever

(lifts entire armrest,

shutting off servo)

Heater/AirHeater/Air

Heater/Air

Conditioner DuctingConditioner Ducting

Conditioner Ducting

(not shown attached

to unit)

Drive Motor,Drive Motor,

Drive Motor,

Brake andBrake and

Brake and

GearboxGearbox

Gearbox

page 15page 15

page 15

595ML CRL

800-00050

OperationOperation

Operation

Marker

page 16page 16

page 16

595ML CRL

800-00050

OPERATOR'S STATIONOPERATOR'S STATION

OPERATOR'S STATION

The cab contains all the necessary controls for operation. They are shown below. Know the location and function of all

controls before operating the machine. Refer ro Control FunctionsControl Functions

Control FunctionsControl Functions

Control Functions, Joystick ControlsJoystick Controls

Joystick ControlsJoystick Controls

Joystick Controls, and Instrument PanelsInstrument Panels

Instrument PanelsInstrument Panels

Instrument Panels on

the following pages for more detailed information.

On illustration below, the operator's seat is shown pulled back for clarity.

Operator's SeatOperator's Seat

Operator's Seat

with Seatbeltwith Seatbelt

with Seatbelt

Heater/Air ConditionerHeater/Air Conditioner

Heater/Air Conditioner

(located under and behind the seat(located under and behind the seat

(located under and behind the seat

with attached ducting)with attached ducting)

with attached ducting)

Heater/AirHeater/Air

Heater/Air

ConditionerConditioner

Conditioner

DuctingDucting

Ducting

(not shown(not shown

(not shown

attached toattached to

attached to

unit)unit)

unit)

Heater/AirHeater/Air

Heater/Air

ConditionerConditioner

Conditioner

DuctingDucting

Ducting

(not shown(not shown

(not shown

attached toattached to

attached to

unit)unit)

unit)

Instrument PanelInstrument Panel

Instrument Panel

(seat mounted)(seat mounted)

(seat mounted)

Instrument PanelInstrument Panel

Instrument Panel

(wall mounted)(wall mounted)

(wall mounted)

Swing PedalSwing Pedal

Swing Pedal

and Traveland Travel

and Travel

PedalsPedals

Pedals

Sliding WindowSliding Window

Sliding Window

Servo LeverServo Lever

Servo Lever

(lifts entire(lifts entire

(lifts entire

armrest,armrest,

armrest,

shutting offshutting off

shutting off

servo)servo)

servo)

Left HandLeft Hand

Left Hand

JoystickJoystick

Joystick

Right HandRight Hand

Right Hand

JoystickJoystick

Joystick

ThrottleThrottle

Throttle

Cab PouchCab Pouch

Cab Pouch

Dome LightDome Light

Dome Light

Radio EnclosureRadio Enclosure

Radio Enclosure

SpeakersSpeakers

Speakers

(one on either side of ducting)

DuctingDucting

Ducting

DoorDoor

Door

Handle*Handle*

Handle*

NOTE: Once door is opened all theNOTE: Once door is opened all the

NOTE: Once door is opened all the

way the latch bar automatically holdsway the latch bar automatically holds

way the latch bar automatically holds

door in the open position. To closedoor in the open position. To close

door in the open position. To close

door: rotate door towards closeddoor: rotate door towards closed

door: rotate door towards closed

position until it stops (will stop in a fewposition until it stops (will stop in a few

position until it stops (will stop in a few

degrees), rotate door back towards thedegrees), rotate door back towards the

degrees), rotate door back towards the

open position until it stops, and rotateopen position until it stops, and rotate

open position until it stops, and rotate

door closed. If door is not opened fullydoor closed. If door is not opened fully

door closed. If door is not opened fully

latch will not engage.latch will not engage.

latch will not engage.

page 17page 17

page 17

595ML CRL

800-00050

WARNINGWARNING

WARNING

Do not alter joystick control functions without factory authorization.Do not alter joystick control functions without factory authorization.

Do not alter joystick control functions without factory authorization.

Controls must remain the same as the way they are installed at the factory.Controls must remain the same as the way they are installed at the factory.

Controls must remain the same as the way they are installed at the factory.

SwingSwing

Swing

MachineMachine

Machine

RightRight

Right

MainMain

Main

BoomBoom

Boom

RaiseRaise

Raise

SwingSwing

Swing

MachineMachine

Machine

LeftLeft

Left

MainMain

Main

BoomBoom

Boom

LowerLower

Lower

Controls are shown as if you are in the opearator's seat.

Hand Swing, Straight Boom ApplicationHand Swing, Straight Boom Application

Hand Swing, Straight Boom Application

Top SawTop Saw

Top Saw

UpUp

Up

JOYSTICK CONTROL FUNCTIONSJOYSTICK CONTROL FUNCTIONS

JOYSTICK CONTROL FUNCTIONS

Hand Swing, Live Heel Boom ApplicationHand Swing, Live Heel Boom Application

Hand Swing, Live Heel Boom Application

Grapple RotateGrapple Rotate

Grapple Rotate

RightRight

Right

Slasher Saw DownSlasher Saw Down

Slasher Saw Down

Slasher Saw UpSlasher Saw Up

Slasher Saw Up

KnivesKnives

Knives

CloseClose

Close

KnivesKnives

Knives

OpenOpen

Open Top SawTop Saw

Top SawTop Saw

Top Saw

DownDown

Down

Grapple RotateGrapple Rotate

Grapple Rotate

LeftLeft

Left

GrappleGrapple

Grapple

CloseClose

Close

GrappleGrapple

Grapple

OpenOpen

Open

StickStick

Stick

BoomBoom

Boom

RaiseRaise

Raise

StickStick

Stick

BoomBoom

Boom

LowerLower

Lower

SwingSwing

Swing

MachineMachine

Machine

RightRight

Right

MainMain

Main

BoomBoom

Boom

RaiseRaise

Raise

SwingSwing

Swing

MachineMachine

Machine

LeftLeft

Left

MainMain

Main

BoomBoom

Boom

LowerLower

Lower

Top SawTop Saw

Top Saw

UpUp

Up Grapple RotateGrapple Rotate

Grapple RotateGrapple Rotate

Grapple Rotate

RightRight

Right

Slasher Saw DownSlasher Saw Down

Slasher Saw Down

Slasher Saw UpSlasher Saw Up

Slasher Saw Up

KnivesKnives

Knives

CloseClose

Close

KnivesKnives

Knives

OpenOpen

Open Top SawTop Saw

Top SawTop Saw

Top Saw

DownDown

Down

Grapple RotateGrapple Rotate

Grapple Rotate

LeftLeft

Left

GrappleGrapple

Grapple

CloseClose

Close

GrappleGrapple

Grapple

OpenOpen

Open

StickStick

Stick

BoomBoom

Boom

RaiseRaise

Raise

StickStick

Stick

BoomBoom

Boom

LowerLower

Lower

Live HeelLive Heel

Live Heel

BoomBoom

Boom

LowerLower

Lower

Live HeelLive Heel

Live Heel

BoomBoom

Boom

RaiseRaise

Raise

page 18page 18

page 18

595ML CRL

800-00050

WARNINGWARNING

WARNING

Do not alter joystick control functions without factory authorization.Do not alter joystick control functions without factory authorization.

Do not alter joystick control functions without factory authorization.

Controls must remain the same as the way they are installed at the factory.Controls must remain the same as the way they are installed at the factory.

Controls must remain the same as the way they are installed at the factory.

Controls are shown as if you are in the opearator's seat.

JOYSTICKCONTROLFUNCTIONSCONTINUED...

GrappleGrapple

Grapple

CloseClose

Close

MainMain

Main

BoomBoom

Boom

RaiseRaise

Raise

GrappleGrapple

Grapple

OpenOpen

Open

MainMain

Main

BoomBoom

Boom

LowerLower

Lower

Foot Swing, Straight Boom ApplicationFoot Swing, Straight Boom Application

Foot Swing, Straight Boom Application

Top SawTop Saw

Top Saw

UpUp

Up

Foot Swing, Live Heel Boom ApplicationFoot Swing, Live Heel Boom Application

Foot Swing, Live Heel Boom Application

Slasher Saw DownSlasher Saw Down

Slasher Saw Down

Slasher Saw UpSlasher Saw Up

Slasher Saw Up

KnivesKnives

Knives

CloseClose

Close

KnivesKnives

Knives

OpenOpen

Open Top SawTop Saw

Top SawTop Saw

Top Saw

DownDown

Down

GrappleGrapple

Grapple

RotateRotate

Rotate

RightRight

Right

GrappleGrapple

Grapple

Rotate LeftRotate Left

Rotate Left

StickStick

Stick

BoomBoom

Boom

RaiseRaise

Raise

StickStick

Stick

BoomBoom

Boom

LowerLower

Lower

GrappleGrapple

Grapple

CloseClose

Close

MainMain

Main

BoomBoom

Boom

RaiseRaise

Raise

GrappleGrapple

Grapple

OpenOpen

Open

MainMain

Main

BoomBoom

Boom

LowerLower

Lower

Top SawTop Saw

Top Saw

UpUp

Up Grapple RotateGrapple Rotate

Grapple RotateGrapple Rotate

Grapple Rotate

RightRight

Right

Slasher Saw DownSlasher Saw Down

Slasher Saw Down

Slasher Saw UpSlasher Saw Up

Slasher Saw Up

KnivesKnives

Knives

CloseClose

Close

KnivesKnives

Knives

OpenOpen

Open Top SawTop Saw

Top SawTop Saw

Top Saw

DownDown

Down

Grapple RotateGrapple Rotate

Grapple Rotate

LeftLeft

Left

StickStick

Stick

BoomBoom

Boom

RaiseRaise

Raise

StickStick

Stick

BoomBoom

Boom

LowerLower

Lower

Live HeelLive Heel

Live Heel

BoomBoom

Boom

RaiseRaise

Raise

Live HeelLive Heel

Live Heel

BoomBoom

Boom

LowerLower

Lower

page 19page 19

page 19

595ML CRL

800-00050

CONTROL FUNCTIONSCONTROL FUNCTIONS

CONTROL FUNCTIONS

SERVO LEVERSERVO LEVER

SERVO LEVER

This lever lifts up the entire armrest which turns the servo off

and allows you to enter the cab.

Push lever/armrest UP to shut off servo and enter cab.

Push lever/armrest DOWN to turn on servo and operate

machine.

Lever must be in ON position to activate the joystick

controls. In the OFF position, the hydraulic controls are

inoperative.

NOTE:NOTE:

NOTE: When in the ON position, this lever extends in front

of the cab door. It must be in the OFF position

before leaving or entering cab.

ARMRESTARMREST

ARMREST

ALL THEALL THE

ALL THE

WAY DOWNWAY DOWN

WAY DOWN

(ON)(ON)

(ON)

ARMREST ALLARMREST ALL

ARMREST ALL

THE WAY UPTHE WAY UP

THE WAY UP

(OFF)(OFF)

(OFF)

IncreaseIncrease

Increase

EngineEngine

Engine

SpeedSpeed

Speed

(Forward)(Forward)

(Forward) DecreaseDecrease

DecreaseDecrease

Decrease

EngineEngine

Engine

Speed, IdleSpeed, Idle

Speed, Idle

(Backward)(Backward)

(Backward)

Handle is shownHandle is shown

Handle is shown

in the "decreasein the "decrease

in the "decrease

engine speed"engine speed"

engine speed"

position.position.

position.

THROTTLE LEVERTHROTTLE LEVER

THROTTLE LEVER

Push lever forward to increase engine speed.

Pull lever back to decrease engine speed (idle).

SWING PEDALS (IF APPLICABLE)SWING PEDALS (IF APPLICABLE)

SWING PEDALS (IF APPLICABLE)

CAUTIONCAUTION

CAUTION

Operator must keep both feet on the swing pedalsOperator must keep both feet on the swing pedals

Operator must keep both feet on the swing pedals

at all times.at all times.

at all times.

RIGHT SWING PEDALRIGHT SWING PEDAL

RIGHT SWING PEDAL

Depress right pedal to swing platform to the right.

LEFT SWING PEDALLEFT SWING PEDAL

LEFT SWING PEDAL

Depress left pedal to swing platform to the left.

NOTE:NOTE:

NOTE: Release pressure on the swing pedals to

decrease or stop machine swing.

Press to SwingPress to Swing

Press to Swing

RightRight

Right

Press to SwingPress to Swing

Press to Swing

LeftLeft

Left

TRAVELTRAVEL

TRAVEL

PEDALSPEDALS

PEDALS

LEFT SWINGLEFT SWING

LEFT SWING

PEDALPEDAL

PEDAL

RIGHT SWINGRIGHT SWING

RIGHT SWING

PEDALPEDAL

PEDAL

page 20page 20

page 20

595ML CRL

800-00050

CONTROL FUNCTIONS CONTINUED...

BATTERY DISCONNECTBATTERY DISCONNECT

BATTERY DISCONNECT

SWITCHSWITCH

SWITCH

Located on side of shrouding behind cab door.

Breaks positive circuit between battery and all

points on machine.

This switch should be used to disconnect battery

circuit when transporting machine and whenever

false starts or electrical damage need be

prevented.

Turn switch to OFF to disconnect battery circuit.

Turn switch to ON to connect battery circuit.

WARNINGWARNING

WARNING

If welding is to be done on machine:If welding is to be done on machine:

If welding is to be done on machine:

1)1)

1) Get factory authorization.Get factory authorization.

Get factory authorization.Get factory authorization.

Get factory authorization.

2)2)

2) Disconnect battery.Disconnect battery.

Disconnect battery.Disconnect battery.

Disconnect battery.

3)3)

3) Disconnect electronic throttle.Disconnect electronic throttle.

Disconnect electronic throttle.Disconnect electronic throttle.

Disconnect electronic throttle.

4)4)

4) Disconnect radio.Disconnect radio.

Disconnect radio.Disconnect radio.

Disconnect radio.

Damage to components will occur if theDamage to components will occur if the

Damage to components will occur if the

above procedures are not followed.above procedures are not followed.

above procedures are not followed.

RIGHTRIGHT

RIGHT

TRACKTRACK

TRACK LEFTLEFT

LEFTLEFT

LEFT

TRACKTRACK

TRACK

LEFTLEFT

LEFT

TRACKTRACK

TRACK

RIGHTRIGHT

RIGHT

TRACKTRACK

TRACK

RIGHT TRACK TRAVEL FOOTRIGHT TRACK TRAVEL FOOT

RIGHT TRACK TRAVEL FOOT

PEDALPEDAL

PEDAL

Push pedal with toe of foot to move right

track forward. Push pedal with heel of foot

to move right track in reverse.

NOTE:NOTE:

NOTE: The track pedals are spring loaded

to neutral position when foot pressure is

released. With pedals in neutral position, the

tracks will gradually come to a stop.

NOTE:NOTE:

NOTE: Pedals can be moved in opposite

directions for turning sharply.

NOTE:NOTE:

NOTE: Parking brake is automatically applied

when pedal is not pressed, automatically

removed when pedal is pressed.

LEFT TRACK TRAVEL FOOTLEFT TRACK TRAVEL FOOT

LEFT TRACK TRAVEL FOOT

PEDALPEDAL

PEDAL

Push pedal with toe of foot to move the left

track forward. Push pedal with heel of foot

to move the left track in reverse.

NOTE:NOTE:

NOTE: Operate both pedals simultaneously

to move the machine fully forward or

reverse.

NOTE:NOTE:

NOTE: Parking brake is automatically

applied when pedal is not pressed,

automatically removed when pedal is

pressed.

OFF ON

CAB SHROUDING

Barko 595 ML User manual

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