Toro 22911 User manual

FormNo.3364-936RevA
VibratoryPlow
CompactUtilityLoaders
ModelNo.22911—SerialNo.310000001andUp
ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.T oro.com.OriginalInstructions(EN)

ThisproductcomplieswithallrelevantEuropean
directives,fordetailspleaseseetheseparateproduct
specicDeclarationofConformity(DOC)sheet.
DANGER
Theremaybeburiedpower,gas,and/ortelephone
linesintheworkarea.Shockorexplosionmay
occurifyoudigintothem.
Havethepropertyorworkareamarkedforburied
linesanddonotdiginmarkedareas.Contactyour
localmarkingserviceorutilitycompanytohavethe
propertymarked(forexample,intheUnitedStates,
call811forthenationwidemarkingservice).
Introduction
Thevibratoryplowisanattachmentdesignedforuseon
Torocompactutilityloaderstopullexiblepipeand
cableintoandthroughsoil.Itisdesignedtobeusedby
trainoperatorsprimarilyforroutingirrigationandutility
linesundergroundwithouthavingtodigatrenchforthe
entirelengthofthepipeorcable.
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Figure1
1.Modelandserialnumberlocation
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol
Thismanualalsouses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanical
informationandNoteemphasizesgeneralinformation
worthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................3
StabilityRatings....................................................4
SoundPressure....................................................4
VibrationLevel....................................................5
SafetyandInstructionalDecals.............................5
ProductOverview........................................................6
Specications.......................................................6
Attachments/Accessories.....................................6
Operation.....................................................................6
InstallingaBlade..................................................6
Plowing................................................................7
©2010—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN554202
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved

GaugingPlowDepth............................................7
TransportingthePlow..........................................8
RemovingthePlowfromtheTraction
Unit..................................................................8
OperatingTips.....................................................8
Maintenance...............................................................10
RecommendedMaintenanceSchedule(s)................10
GreasingthePlow..............................................10
ServicingtheGearLube.....................................11
ReplacingtheCoulter.........................................11
Storage.......................................................................12
Troubleshooting.........................................................13
Safety
Improperuseormaintenancebytheoperatoror
ownercanresultininjury.Toreducethepotential
forinjury,complywiththesesafetyinstructionsand
thoseinthetractionunit
Operator’ s Man ual .Always
payattentiontothesafetyalertsymbol,which
means Caution , W ar ning ,or Danger —personal
safetyinstruction.Failuretocomplywiththe
instructionmayresultinpersonalinjuryordeath.
DANGER
Contactwiththemovingplowcancuthands,feet,
orotherbodyparts.
•Keepyourhands,feet,andanyotherpartofyour
bodyorclothingawayfrommovingparts.
•Beforeadjusting,cleaning,repairing,and
inspectingtheplow,lowerittotheground,
stoptheengine,removethekey,andwaitforall
movingpartstostop.
DANGER
Theremaybeburiedpower,gas,and/ortelephone
linesintheworkarea.Shockorexplosionmay
occurifyoudigintothem.
Havethepropertyorworkareamarkedforburied
linesanddonotdiginmarkedareas.Contactyour
localmarkingserviceorutilitycompanytohavethe
propertymarked(forexample,intheUnitedStates,
call811forthenationwidemarkingservice).
WARNING
Whentheengineisoff,attachmentsintheraised
positioncangraduallylower.Someonenearbymay
bepinnedorinjuredbytheattachmentasitlowers.
Alwayslowertheattachmentlifteachtimeyoushut
offthetractionunit.
WARNING
Whengoingupordownhill,themachinecould
overturniftheheavyendistowardthedownhill
side.Someonemaybepinnedorseriouslyinjured
bythemachineifitoverturns.
Operateupanddownslopeswiththeheavyendof
themachineuphill.Anattachedplowwillmake
thefrontendheavy.
3

WARNING
Ifyoudonotfullyseattheattachmentlocking
pinsintheattachmentmountplateholes,the
attachmentcouldfalloffofthetractionunitseverely
injuringtheoperatororbystanders.
•Ensurethatyoufullyseattheattachment
lockingpinsthroughtheholesintheattachment
mountplatebeforeliftingtheattachment.
•Ensurethattheattachmentmountplateisfreeof
anydirtordebristhatmayhindertheconnection
ofthetractionunittotheattachment.
•Refertoyourtractionunit Operator’ s Man ual
fordetailedinformationonsafelyconnectingan
attachmenttoyourtractionunit.
WARNING
Theplowisveryloudduringoperation;overtime,
yourhearingmaybeimpairedifunprotected.
Wearhearingprotectionduringoperation.
WARNING
Lightningcancausesevereinjuryordeath.If
lightningisseenorthunderisheardinthearea,do
notoperatethemachine;seekshelter.
WARNING
Whentheplowisoutoftheground,bystanders
couldbeinjuredbytheswingingplow,and/orthe
tractionunitcouldbeoverturnedbytheinertiaof
theswingingplow,crushingyouorbystanders.
•Keeptheplowlowatalltimes.
•Usecautionwhenturninganddonotturn
quickly.
•Keepallbystandersatleast6ft.(2meters)away
whileoperating.
CAUTION
Hydrauliccouplers,hydrauliclines/valves,and
hydraulicuidmaybehotandcanburnyouifyou
touchthem.
•Weargloveswhenoperatingthehydraulic
couplers.
•Allowthetractionunittocoolbeforetouching
hydrauliccomponents.
•Donottouchhydraulicuidspills.
StabilityRatings
Todeterminethedegreeofslopeyoucantraversewith
theplowinstalledonatractionunit,ndthestability
ratingforthehillpositionyouwanttotravelinthe
appropriatetablebelow,thenndthedegreeofslope
forthesameratingandhillpositionintheStabilityData
sectionofthetractionunitOperator’sManual.
WARNING
Exceedingthemaximumrecommendedslope
cancausethetractionunittotip,crushingyouor
bystanders.
Donotdrivethetractionunitonaslopesteeper
thanthemaximumrecommendedslope,as
determinedinthefollowingtablesandthetraction
unit
Operator’ s Man ual .
Important:Ifyouhaveatractionunitotherthan
aTXcompactutilityloader,usethecounterweight
onthetractionunitwhenusingtheplow.Failureto
usethecounterweightwillcausethetractionunitto
becomeunstable.
OrientationStabilityRating
FrontUphill
C
RearUphill
D
SideUphill
C
SoundPressure
Thisunithasasoundpressurelevelattheoperator’s
earof117dBA,whichincludesanUncertaintyValue
(K)of1dBA.
Soundpressurelevelwasdeterminedaccordingtothe
proceduresoutlinedinENISO11201.
Thesoundpressurelevelwillvarydependingon
conditions.
4

VibrationLevel
Hand-ArmVibration
Measuredvibrationlevel=7m/s2
UncertaintyValue(K)=2.8m/s2
Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN1032.
WholeBodyVibration
Measuredvibrationlevel=0.2m/s2
UncertaintyValue(K)=0.10m/s2
Measuredvaluesweredeterminedaccordingtothe
proceduresoutlinedinEN1032*.
SafetyandInstructional
Decals
Safetydecalsandinstructionsareeasily
visibletotheoperatorandarelocated
nearanyareaofpotentialdanger.
Replaceanydecalthatisdamagedor
lost.
100-4649
1.Explosionandelectricshockhazards—donotdiginareas
withburiedgasorelectricallines,keepbystandersasafe
distancefromthemachine.
100-4650
1.Crushinghazardofhand—keepbystandersasafedistance
fromthemachine.
2.Crushinghazardoffoot—keepbystandersasafedistance
fromthemachine.
5

ProductOverview
Figure3
1.Vibratoryplowbody4.Gaugerodassembly
2.Blade(severaloptional
bladestylesareavailable)
5.Coulter
3.Puller(severaloptional
pullerstylesareavailable)
6.Mountingplate
Specications
Note:Specicationsanddesignaresubjecttochange
withoutnotice.
Width29inches(73.6cm)
Length35inches(89cm)
Height24inches(60cm)
Weight400lb(181.5Kg)
Hydraulicmotordisplacement1.27in3/rev(20.8cc)
Plowcycles2,000VPM
Attachments/Accessories
AselectionofToroapprovedattachmentsand
accessoriesareavailableforusewiththemachineto
enhanceandexpanditscapabilities.Contactyour
AuthorizedServiceDealerorDistributororgoto
www.Toro.comforalistofallapprovedattachments
andaccessories.
Operation
RefertoyourtractionunitOperator’sManualformore
informationoninstallingandremovingattachments
onyourtractionunit.
Important:Alwaysusethetractionunittoliftand
movetheattachment.
InstallingaBlade
Torooffersseveraldifferentbladesandpullers.
PurchaseabladeandpullerfromyourTorodealer.
WARNING
Thebladeissharpandcanswingduring
installationandremoval,cutting,pinching,or
crushinghandsorfeet.
Wearglovesandworkbootsandsecurelyholdthe
blade.
1.Raisetheplowabout36inches(1m)offofthe
groundandinstallthecylinderlock(s).
2.Stoptheengineandremovethekey.
3.Removethetwoclickpinsfromtheclevispins
inthebladebracket,thenremovetheclevispins
(Figure4)andtheexistingblade(ifinstalled).
Figure4
1.Clickpin3.Blade
2.Clevispin
4.Slidethenewbladeintothebladebracketandsecure
itatthedesireddepth(achangeinmountingholes
willchangethedepthby3inches(7.6cm)),using
theclevispinsandclickpinsremovedpreviously
(Figure4).
6

Plowing
1.Movethelynchpinstotheoutsideholesonthe
springrodstoallowtheplowtomovefromside
toside(Figure5).
Figure5
1.Outerhole3.Springrod
2.Lynchpin(ininnerhole)
CAUTION
Whenyouremovethelynchpin,theplowcould
swingintoyouorabystander,orcausethe
tractionunittobecomeunstable.
Holdtheplowintheneutralpositionwhen
movingthelynchpins.
2.Connectthematerialbeinginstalledtotheplow.
3.Ifyourtractionunithasaspeedselector,moveitto
theslow(turtle)position.
4.Starttheengine.
5.Tilttheattachmentplatecompletelybacksothatthe
topoftheplowisparalleltotheground(Figure7).
6.Lowertheplowsothatitisrestingontheground.
Important:Alwaysensurethattheplowison
orinthegroundbeforeengagingtheauxiliary
hydraulicslever.Failuretodosowillcause
excessivevibrationofthetractionunit,possibly
resultingindamage.
Note:Ifyoudigaholetolowerthebladeinto
beforestarting,itwillreducetheriskofbending
theblade.
7.Pulltheauxiliaryhydraulicslevertotheoperator
griptoengagetheplow .
8.Slowlylowertheplowintothegroundtothedesired
depth,whilemovingthetractionunitbackward.
9.Whennished,releasetheauxiliaryhydraulicslever
tostoptheplow.
CAUTION
Whenplowingonahill,theplowcanswing
downhillwhenraisedoutofthesoil.Dueto
theweightoftheplow,ifitswingstoofast,the
forcecouldtipthetractionunitinjuringyouor
others.
Whenplowingonahill,raisetheplowoutof
thegroundslowly,lettingitswingwhilethe
bulletisstillinthesoil.
10.Raisetheplowoutofthegroundfarenoughtopull
thepulleroutofthesoil.
11.Movethetractionunitrearwardtopullouta
workinglengthofmaterial,thenmoveforward
slightlytocreatesomeslackintheline.
12.Stoptheengine.
GaugingPlowDepth
Normally,youwillbeplowingatthemaximumdepth
setbytheblade;however,theplowisalsoequipped
withagaugetoallowyoutolifttheplowanddetermine
howhighabovemaximumdepthyouareplowing.
Thegaugeislocatedontheleftsideoftheplowfacing
thetractionunit.Arodassemblyrunsfromthegauge
totheground.Whentheplowislifted,theindicatoron
thegaugemovesdown.Marksonthegaugeshowthe
numberofincheslowerorhigherthanthemaximum
depththatyouareplowing.Thegaugereadsfrom
+2to-3inches(+5to-7.6cm),withzerobeingthe
maximumdepthonbaregroundand-3being3inches
(7.6cm)abovemaximumdepth.Figure6andFigure7
illustratethegauge.
Figure6
1.Depthgauge2.Gaugelockinglever
7

Figure7
1.Gaugerodassembly2.Paralleltotheground
Whenplowingbareground,maximumdepthis
indicatedonthegaugeasthezeromark.Youcan
plowdowntothe+1mark,butinthiscaseyouwillbe
contactingthegroundwiththecoulteraxle.Plowing
anylowermaydamagethecoulter.
Whenplowinggrasscoveredground,thegaugewill
readaboutaninchlowerthantheactualdepthbecause
ofthegrass.Inthiscase,lowertheplowtothedesired
coulterdepthandnotethereadingonthegauge.
Ifyouaretransportingtheploworareplowingrough
terrain,youcanlockthegaugeatthe+2position
tokeepitfrombeingdamaged.Tolockthegauge,
manuallyraiseittothe+2positionandmovethe
lockinglevertotheleft.
TransportingthePlow
1.Movethelynchpinstotheinsideholesonthespring
rodstopreventsidetosidemovement(Figure5).
CAUTION
Failuretosecuretheplowwillallowittoswing
sidetosideandunbalancetheplow.Dueto
theweightoftheplow,ifitswingstoofast,the
forcecouldtipthetractionunitinjuringyouor
others.
Alwayssecuretheplowwiththelynchpins
intheinnerholesofthespringrodsbefore
transportingtheplow.
2.Raisetheloaderarmsjustenoughtoensurethatthe
bladeclearstheground.
Important:Nevertransporttheplowwiththe
armsfullyraised.
RemovingthePlowfromthe
TractionUnit
RefertoyourtractionunitOperator’sManualfor
completeinstructionsonremovingattachmentsfrom
thetractionunitanddisconnectinghydraulichoses.
1.Withtheplowraisedabovetheground,stopthe
engine.
2.Removethelowerclickpinandclevispinsecuring
thebladetotheplow(tocompletelyremovethe
blade,removeboththeupperandlowerclickand
clevispins)(Figure4).
3.Swingthebladeupandsecureitasillustratedin
Figure8.
Figure8
1.Stand2.Coulter
4.Tilttheplowforwardandlowerittothegroundor
trailer,withthestandandcoultersupportingthe
weightoftheplow(Figure8).
5.Stoptheengineandremovetheplowasdirectedin
yourtractionunitOperator’sManual.
OperatingTips
•Someoldermodeltractionunitshaveholesthrough
thespringandquickattachpinsonthemountplate
(Figure9)toallowyoutoinstalltwohairpincotters
whenplowinglongruns.Thiswillensurethatthe
vibrationoftheplowwillnotcausethepinsto
comeloose.
Note:Thequickattachpinsonnewertraction
unitsnolongerneedthehairpincotters.
8

Figure9
1.Hairpincotters
•Toreducewearonthetractionunitdrivechain(if
yourmodelhasone),tightenthechainsothereis
only2inches(5cm)ofslackontheupperspan
(refertoyourtractionunitOperator’sManualfor
instructions).
•Cleantheareaoftrash,branchesandrocksbefore
plowingtopreventequipmentdamage.
•Alwaysbeginplowingwiththeslowestground
speedpossible.Increasespeedifconditionspermit,
butdonotallowthetiresortrackstospin.Spinning
thetracksortireswillcauseturfdamageandplace
stressonthetractionunit.
•Alwaysusefullthrottle(maximumenginespeed)
whenplowing.
•Alwaysplowbackwards(i.e.,inreverse).
•Ifyourtractionunithasaspeedselectorandaow
divider,movethespeedselectortoslow(turtle)and
theowdividertothe10o’clockposition.
•Avoidsharpturnswhenplowingtoincrease
productivityandminimizegrounddisturbance.
•Ifyourtractionunithastiresandyouhavethe
agriculturalorSiteworkSystemstiresinstalledon
thetractionunit,removethetiresandmovethe
rightsidetirestotheleftandtheleftsidetiresto
theright.Thiswillensurethatthetiretreadpoints
tothereartogiveyouthemosttractionwhenusing
thevibratoryplow .
9

Maintenance
RecommendedMaintenanceSchedule(s)
MaintenanceService
IntervalMaintenanceProcedure
Beforeeachuseordaily•Greasetheplow.
Every25hours•Checkthegearlubelevel.
Every200hours•Changethegearlube.
Beforestorage
•Greasetheplow.
•Checkthegearlubelevel.
•Paintchippedsurfaces.
CAUTION
Ifyouleavethekeyintheignitionswitch,someonecouldstarttheengine.Accidentalstartingofthe
enginecouldseriouslyinjureyouorotherbystanders.
Removethekeyfromtheignitionswitchbeforeyoudoanymaintenance.
GreasingthePlow
ServiceInterval:Beforeeachuseordaily
Beforestorage
Grease6ttings,asshowninFigure10through
Figure13,every8operatinghours.Greaseallttings
immediatelyaftereverywashing.
GreaseType:General-purposegrease
1.Stoptheengineandremovethekey.
2.Cleanthegreasettingswitharag.
3.Connectagreaseguntoeachtting.
4.Pumpgreaseintothettingsuntilgreasebeginsto
oozeoutofthebearings.
5.Wipeupanyexcessgrease.
Figure10
Figure11
Figure12
10