jcb 1CX User manual

Service
Manual
1CX, 208S
Backhoe
Loader
PUBLISHED BY THE
TECHNICAL PUBLICATIONS DEPARTMENT
OF JCB SERVICE; ©
WATERLOO PARK, UTTOXETER,
STAFFORDSHIRE, ST14 5PA, ENGLAND
Tel. ROCESTER [phone]
PRINTED IN ENGLAND
Publication No. 9803/8550
General Information 1
Care & Safety 2
Routine Maintenance 3
Attachments A
Body & Framework B
Electrics C
Controls D
Hydraulics E
Transmission F
Brakes G
Engine K
R
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JCB SERVICE
CATALOGUE / MANUAL - REPLACEMENT PAGES
1CX, 208S Service Manual 11th set Publication No. 9803/8550
These pages should be inserted immediately in their correct positions and pages of a lower issue no. removed and destroyed.
The total contents of this publication can be checked using the index below. Retain index at front of book. Replacement pages
issued in this set are indicated by an asterisk (*).
Page No Issue Page No IssuePage No IssuePage No Issue
Introduction 1
Section 1
Contents 1
1 - 1 3
2 - 1 2
2 - 2 1*
3 - 1 8
4 - 1 3
4 - 2 1
4 - 3 2
4 - 4 2
4 - 5 1
5 - 1 4
Section 2
Contents 2
1 - 1 1
2 - 1 2
2 - 2 2
2 - 3 2
2 - 4 1
2 - 5 1
Section 3
Contents 4
1 - 1 7*
1 - 2 4*
1 - 3 1
2 - 1 2
3 - 1 4
3 - 2 7*
4 - 1 1
5 - 1 1
5 - 2 1
5 - 3 1
6 - 1 3
7 - 1 1
7 - 2 2
7 - 3 1
8 - 1 2
9 - 1 1
9 - 2 2
9 - 3 3
10 - 1 1
10 - 2 3
10 - 3 3
10 - 4 4
10 - 5 4
10 - 5A 2
10 - 5B 2
10 - 6 3
10 - 7 4
10 - 7A 2
10 - 8 3
10 - 9 2
10 - 10 2
10 - 11 3
Section A
Contents 1
1 - 1 3
2 - 1 1
3 - 1 1
4 - 1 1
5 - 1 1
6 - 1 2
Section B
Contents 3
1 - 1 1
2 - 1 1
3 - 1 2
4 - 1 2
5 - 1 3
5 - 2 5
5 - 3 2*
5 - 4 2*
Section C
Contents 6*
1 - 1 5
1 - 2 3
1 - 3 2
1 - 4 1
1 - 5 1*
2 - 1 2*
2 - 2 2*
2 - 3 2*
2 - 4 Deleted
3 - 1 1
3 - 2 2
4 - 1 1
4 - 2 3
4 - 3 1
4 - 4 1
5 - 1 1
5 - 2 3
6 - 1 3
6 - 2 2
6 - 3 2
6 - 4 3
6 - 5 2
6 - 6 1
6 - 7 2
6 - 8 2
Section D
Contents 1
1 - 1 2
1 - 2 1
Section E
Contents i 7*
Contents ii 7*
Contents iii 1
1 - 1 7*
1 - 2 8
1 - 3 4*
1 - 4 2
2 - 1 1
3 - 1 3
3 - 2 1
4 - 1 4
4 - 2 1
6 - 1 1
7 - 1 1
7 - 2 1
7 - 3 1
7 - 4 1
7 - 5 1
7 - 6 1
8 - 1 1
8 - 2 1
8 - 3 1
8 - 4 1
8 - 5 2
8 - 6 1
8 - 7 1
8 - 8 1
9 - 1 4
9 - 2 4
10 - 1 1
10 - 2 1*
10 - 3 2
10 - 4 2
11 - 0 1*
11 - 0A 1*
11 - 1 2
11 - 2 4*
11 - 3 3
11 - 4 3
12 - 1 1
12 - 2 2
12 - 3 1
12 - 4 4
12 - 5 1
12 - 6 2
12 - 7 4
12 - 8 1
12 - 9 1
12 - 10 1
12 - 11 3
12 - 12 2
12 - 13 1
12 - 14 4*
12 - 15 4*
12 - 16 1
12 - 17 2*
12 - 18 1*
12 - 19 1*
12 - 20 1*
13 - 1 2
13 - 2 6
13 - 3 2
13 - 4 3
13 - 5 1
13 - 6 3
13 - 7 1
13 - 8 1
13 - 9 1
13 - 10 1
14 - 0 1*
14 - 0A 1*
14 - 1 1
14 - 2 1
14 - 3 1
14 - 4 1
15 - 1 3
15 - 2 3
16 - 1 2
17 - 1 1
17 - 2 1
18 - 1 1
18 - 2 1
19 - 1 3*
19 - 2 4
19 - 3 2
20 - 1 1
20 - 2 1
20 - 3 2
20 - 4 1
20 - 5 1
22 - 1 2
22 - 2 4
22 - 3 3
22 - 4 1
23 - 1 1
25 - 1 1
27 - 1 1
30 - 1 4
30 - 2 4
30 - 3 4
30 - 4 4
30 - 5 4*
30 - 6 3
31 - 1 1
Date of Incorporation Signature 11
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Page No Issue Page No IssuePage No IssuePage No Issue
31 - 2 1
31 - 3 3*
31 - 4 2
32 - 1 2
32 - 2 1
32 - 3 1
32 - 4 1
32 - 5 2
32 - 6 3*
33 - 1 1
33 - 2 1
33 - 3 2
33 - 4 3*
35 - 1 1
Section F
Contents 3*
1 - 1 4
1 - 2 1
1 - 3 2
1 - 4 1
1 - 5 2
Section G
Contents 2
1 - 1 2
1 - 2 1
Section K
Contents 4
1 - 1 4
1 - 2 4
1 - 3 2
2 - 1 1
2 - 2 1
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Introduction
This publication is designed for the benefit of JCB Distributor Service Engineers who are receiving, or have received, training by
JCB Technical Training Department.
These personnel should have a sound knowledge of workshop practice, safety procedures, and general techniques associated
with the maintenance and repair of hydraulic earthmoving equipment.
Renewal of oil seals, gaskets, etc., and any component showing obvious signs of wear or damage is expected as a matter of
course. It is expected that components will be cleaned and lubricated where appropriate, and that any opened hose or pipe
connections will be blanked to prevent excessive loss of hydraulic fluid and ingress of dirt. Finally, please remember above all
else SAFETY MUST COME FIRST!
The manual is compiled in sections, the first three are numbered and contain information as follows:
1=General Information - includes torque settings and service tools.
2=Care & Safety - includes warnings and cautions pertinent to aspects of workshop procedures etc.
3=Routine Maintenance - includes service schedules and recommended lubricants for all the machine.
The remaining sections are alphabetically coded and deal with Dismantling, Overhaul etc. of specific components, for example:
A=Attachments
B=Body & Framework ...etc.
The page numbering in each alphabetically coded section is not continuous. This allows for the insertion of new items in later
issues of the manual.
Section contents, technical data, circuit descriptions, operation descriptions etc are inserted at the beginning of each
alphabetically coded section.
All sections are listed on the front cover; tabbed divider cards align directly with individual sections on the front cover for rapid
reference.
Where a torque setting is given as a single figure it may be varied by plus or minus 3%. Torque figures indicated are for dry
threads, hence for lubricated threads may be reduced by one third.
With the exception of slewing operations 'Left Hand' and 'Right Hand' are as viewed from the rear of the machine facing
forwards.
9803/8550 Issue 1
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Contents Page No.
Identifying Your Machine 1 - 1
Torque Settings 2 - 1
Service Tools 3 - 1
- Numerical List 3 - 1
- Electrics 4 - 1
- Hydraulics 4 - 2
Sealing and Retaining Compounds 5 - 1
i
General Information
9803/8550
i
Issue 1
Section 1 Section 1
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1 - 1
Section 1 General Information
9803/8550
Section 1
1 - 1
Issue 3*
Identifying Your Machine
*
Machine Identification Plate
The machine identification plate Ais located as shown. It is
stamped with the serial numbers of the major individual units.
Typical Vehicle Identification Number (VIN)
SLP 1CX S B V E 751601
World Manufacturer Identification
Machine Model
Machine Type (S = Standard, H = High-flow)
Build Type (A = Canopy, B = Cab)
Year of Manufacture:
T = 1996 1 = 2001
V = 1997 2 = 2002
W = 1998 3 = 2003
X = 1999 4 = 2004
Y = 2000 5 = 2005
Manufacturer Location (E = England)
Product Identification Number (PIN)
Unit Identification
The engine serial number on XUD engines is stamped on an
aluminium plate Bon the side of the cylinder block. On
Perkins engines the number is stamped on a label Fon the
right side of the cylinder block.
The chassis serial number C is stamped on the front wall of
the cab above the machine identification plate.
The hydraulic motors have the date of manufacture stamped
on a plate as shown at D.
The hydraulic pump unit serial number is stamped on a plate
on the bottom of the pump as shown at E.
If any of the above units are replaced with new ones, the
relevant serial number on the Machine Identification Plate
will be superseded. Either stamp the plate with the new
number or stamp out the old number.
203650
D
E
202380
203660
203640
C
A
S255430
F
CONSTRUCTOR MADE IN UK
J.C.BAMFORD EXCAVATORS LTD.
ROCESTER, STAFFS, ENGLAND.
R
Vehicle Identification No. Product Identification No.
ENGINE SERIAL No. WEIGHT
PUMP SERIAL No. YEAR OF MANUFACTURE
MODEL 80/1269/EEC MODEL 80/1269/EEC
POWER KW R.P.M. POWER KW R.P.M.
160
170
170 HF
32.5
35
35
2600
2800
2800
817/16599
1CX HF1CX
185
185 HF
1105
1105 HF
35 352800 2800
54.6
54.6
58.1
58.1
2200
2200
2200
2200
32.5 2600
160 HF
123456 7
1
2
3
4
5
6
7
BB
Left Side, Right Side
In this manual, 'left' and 'right' mean your left and right when
you are seated correctly in the machine, facing the loader.
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2 - 1
Section 1 General Information
9803/8550
Section 1
2 - 1
Issue 2*
Torque Settings
Use only where no torque setting is specified in the text. Values are for dry threads and may be within three per cent of the
figures stated. For lubricated threads the values should be REDUCED by one third.
UNF Grade 'S' Bolts
Bolt Size Hexagon (A/F) Torque Settings
in (mm) in Nm kgf m lbf ft
1/4(6.3) 7/16 14 1.4 10
5/16 (7.9) 1/228 2.8 20
3/8(9.5) 9/16 49 5.0 36
7/16 (11.1) 5/878 8.0 58
1/2(12.7) 3/4117 12.0 87
9/16 (14.3) 13/16 170 17.3 125
5/8(15.9) 15/16 238 24.3 175
3/4(19.0) 11/8407 41.5 300
7/8(22.2) 15/16 650 66.3 480
1 (25.4) 11/2970 99.0 715
11/4(31.7) 17/81940 198.0 1430
11/2(38.1) 21/43390 345.0 2500
Metric Grade 8.8 Bolts
Bolt Size Hexagon (A/F) Torque Settings
in (mm) in Nm kgf m lbf ft
M5 (5) 8 7 0.7 5
M6 (6) 10 12 1.2 9
M8 (8) 13 28 3.0 21
M10 (10) 17 56 5.7 42
M12 (12) 19 98 10 72
M16 (16) 24 244 25 180
M20 (20) 30 476 48 352
M24 (24) 36 822 84 607
M30 (30) 46 1633 166 1205
M36 (36) 55 2854 291 2105
Note: All bolts used on JCB machines are high tensile and must not be replaced by bolts of a lesser tensile specification.
*
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2 - 2
Section 1 General Information
9803/8550
Section 1
2 - 2
Issue 1
Torque Settings
BSP Adapters with Bonded Washers.
Adapter Size Spanner size Torque Settings
in mm Nm kgf m lbf ft
1/811 20 2.0 15
1/419 34 3.5 25
3/822 75 7.6 55
1/227 102 10.4 75
5/830 122 12.4 90
3/432 183 18.7 135
1 38 203 20.7 150
11/4305 31.1 225
11/2305 31.1 225
SAE Adapters with ‘O’ rings.
Adapter Size Torque Settings
in Nm kgf m lbf ft
7/16 20 2.0 15
9/16 35 3.6 26
3/481 8.3 60
7/8108 11.0 80
11/16 183 18.7 135
15/16 298 30.4 220
15/8380 38.8 280
Hydraulic Coned BSP Hoses.
Hose Size Spanner size Torque Settings
in mm Nm kgf m lbf ft
1/814 14 1.4 10
1/419 27 2.7 20
3/822 40 4.0 29
1/227 55 5.6 40
5/830 65 6.6 48
3/432 95 9.7 70
1 38 120 12.2 88
11/4189 19.3 139
11/2244 24.9 180
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3 - 1
Section 1 General Information
9803/8550
Section 1
3 - 1
Issue 8
Service Tools
Numerical List
Page No.
1406/0011 Bonded Washer 4 - 3
1406/0018 Bonded Washer 4 - 3
1406/0021 Bonded Washer 4 - 2/4 - 3
1406/0029 Bonded Washer 4 - 3
1604/0003 Adapter 4 - 3
1604/0004 Adapter 4 - 3
1604/0006 Adapter 4 - 2/4 - 3
1606/0003 Adapter 4 - 3
1606/0004 Adapter 4 - 3
1606/0007 Adapter 4 - 3
1606/0008 Adapter 4 - 3
1606/0009 Adapter 4 - 3
1612/0006 Adapter 4 - 2
4101/0251 Threadlocker and Sealer 5 - 1
4101/0451 Threadlocker 5 - 1
4101/0552 Threadlocker & Sealer (High Strength) 5 - 1
4101/0651 Retainer (High Strength) 5 - 1
4102/0551 High Strength Threadlocker 5 - 1
4102/1201 Multi-Gasket 5 - 1
4104/0251 Activator (Aerosol) 5 - 1
4104/0253 Activator (Bottle) 5 - 1
4104/1557 Cleaner/Degreaser 5 - 1
816/00189 Blanking Cap 4 - 4
816/00190 Blanking Cap 4 - 4
816/00193 Blanking Cap 4 - 4
816/00196 Blanking Cap 4 - 4
816/00197 Blanking Cap 4 - 4
816/00294 Blanking Cap 4 - 4
816/15118 Pressure Test Adapter 4 - 2
816/20008 Adapter 4 - 2
816/50043 'T' Adapter 4 - 4
816/55038 Pressure Test 'T' Adapter 4 - 2
816/55040 Pressure Test 'T' Adapter 4 - 2
816/60096 'T' Adapter 4 - 4
892/00047 'T' Adapter 4 - 4
892/00048 'T' Adapter 4 - 4
892/00055 Blanking Plug 4 - 4
892/00056 Blanking Plug 4 - 4
892/00057 Blanking Plug 4 - 4
892/00059 Blanking Plug 4 - 4
892/00060 Blanking Plug 4 - 4
892/00074 Female Connector 4 - 4
892/00075 Female Connector 4 - 4
892/00077 Female Connector 4 - 4
892/00137 Hose 4 - 3
892/00223 Hand Pump 4 - 3
892/00252 Test Block 4 - 3
892/00253 Pressure Test Kit 4 - 2
892/00255 Pressure Test Adapter 4 - 2
892/00256 Pressure Test Adapter 4 - 2
892/00257 Pressure Test Adapter 4 - 2
892/00258 Pressure Test Adapter 4 - 2
892/00259 Pressure Test Adapter 4 - 2
892/00260 Pressure Test Adapter 4 - 2
892/00261 Pressure Test Adapter 4 - 2
892/00262 Pressure Test 'T' Adapter 4 - 2/4 - 3
892/00263 Pressure Test 'T' Adapter 4 - 2
892/00264 Pressure Test 'T' Adapter 4 - 2
892/00265 Pressure Test 'T' Adapter 4 - 2
Page No.
892/00268 Flow Monitoring Unit 4 - 2
892/00269 Sensor Head 4 - 2
892/00270 Load Valve 4 - 2
892/00271 Adapter 4 - 2
892/00272 Adapter 4 - 2
892/00274 Adapter 4 - 3
892/00275 Adapter 4 - 2
892/00276 Adapter 4 - 2
892/00277 Adapter 4 - 2
892/00278 Gauge 4 - 3
892/00279 Gauge 4 - 3
892/00281 AVO Meter 4 - 1
892/00282 Shunt 4 - 1
892/00283 Tool Kit Case 4 - 1
892/00284 Tachometer 4 - 1
892/00285 Hydraulic Oil Temperature Probe 4 - 1
892/00286 Surface Temperature Probe 4 - 1
892/00706 Test Probe 4 - 3
892/00858 Pump Support Bracket 4 - 4
892/01017 Ram Seal Protection Sleeve 4 - 5
892/01018 Ram Seal Protection Sleeve 4 - 5
892/01027 Piston Seal Assembly Tool 4 - 5
992/09300 Spanner 4 - 3
992/09400 Spanner 4 - 3
992/09500 Spanner 4 - 3
992/09600 Spanner 4 - 3
993/99510 Half Moon Spanner 4 - 4
The following parts are replacement items for kits and would
normally be included in the kit numbers quoted above.
Replacement items for kit no. 892/00253
892/00201 Replacement Gauge 4 - 2
892/00202 Replacement Gauge 4 - 2
892/00203 Replacement Gauge 4 - 2
892/00254 Replacement Hose 4 - 2
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4 - 1
Section C - Electrics
Section 1 General Information
9803/8550
Section 1
4 - 1
Issue 3
Service Tools
AVO Test Kit
1892/00283 Tool Kit Case
2892/00281 AVO Meter
3892/00286 Surface Temperature Probe
4892/00284 Microtach Digital Tachometer
5892/00282 Shunt - open type
6892/00285 Hydraulic Oil Temperature Probe
S188230
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4 - 2
Section E - Hydraulics
Section 1 General Information
9803/8550
Section 1
4 - 2
Issue 1
Service Tools
Hydraulic Circuit Pressure Test Kit
892/00253 Pressure Test Kit
892/00201 Replacement Gauge 0-20 bar (0-300 lbf/in2)
892/00202 Replacement Gauge 0-40 bar (0-600 lbf/in2)
892/00203 Replacement Gauge 0-400 bar (0-400 lbf/in2)
892/00254 Replacement Hose
Pressure Test 'T' Adapters
892/00262 1/4 in M BSP x 1/4 in F BSP x Test Point
816/55038 3/8 in M BSP x 3/8 in F BSP x Test Point
816/55040 1/2 in M BSP x 1/2 in F BSP x Test Point
892/00263 5/8 in M BSP x 5/8 in F BSP x Test Point
892/00264 3/4 in M BSP x 3/4 in F BSP x Test Point
892/00265 1 in M BSP x 1 in F BSPP x Test Point
Pressure Test Adapters
892/00255 1/4 in BSP x Test Point
892/00256 3/8 in BSP x Test Point
892/00257 1/2 in BSP x Test Point
892/00258 5/8 in BSP x Test Point
816/15118 3/4 in BSP x Test Point
892/00259 1 in BSP x Test Point
892/00260 1.1/4 in BSP x Test Point
892/00261 5/8 in UNF x Test Point
Flow Test Equipment
892/00268 Flow Monitoring Unit
892/00269 Sensor Head 0 - 100 l/min (0 - 22 UK gal/min)
892/00270 Load Valve
1406/0021 Bonded Washer
1604/0006 Adapter 3/4 in M x 3/4 in M BSP
1612/0006 Adapter 3/4 in F x 3/4 in M BSP
892/00271 Adapter 3/4 in F x 5/8 in M BSP
892/00272 Adapter 5/8 in F x 3/4 in M BSP
816/20008 Adapter 3/4 in F x 1/2 in M BSP
892/00275 Adapter 1/2 in F x 3/4 in M BSP
892/00276 Adapter 3/4 in F x 3/8 in M BSP
892/00277 Adapter 3/8 in F x 3/4 in M BSP
188120
188150
188130
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4 - 3
Section E - Hydraulics
Section 1 General Information
9803/8550
Section 1
4 - 3
Issue 2
Service Tools
Bonded Washers
1406/0011 1/4 in BSP
1406/0018 1/2 in BSP
1406/0021 3/4 in BSP
1406/0029 1.1/4 in BSP
Hexagon Spanners for Ram Pistons and End Caps
992/09300 55 mm A/F
992/09400 65 mm A/F
992/09500 75 mm A/F
992/09600 85 mm A/F
Hand Pump Equipment
892/00223 Hand Pump
892/00137 Micro-bore Hose 1/4 in BSP x 5 metres
892/00274 Adapter 1/4 in M BSP x 3/8 in M BSP Taper
892/00262 1/4 in M BSP x 1/4 in F BSP x Test Point
892/00706 Test Probe
892/00278 Gauge 0 - 40 bar (0 - 60 lbf/in2)
892/00279 Gauge 0 - 400 bar (0 - 600 lbf/in2)
Male Adapters - BSP x BSP
1606/0003 3/8 in x 1/4 in
1604/0003 3/8 in x 3/8 in
1606/0004 1/2 in x 1/4 in
1606/0007 1/2 in x 3/8 in
1604/0004 1/2 in x 1/2 in
1606/0008 3/4 in x 3/8 in
1606/0009 3/4 in x 1/2 in
1604/0006 3/4 in x 3/4 in
892/00252 Test Block for A. R. V.
S220840
193850 188140
193860
193930
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4 - 4
Section E - Hydraulics
Section 1 General Information
9803/8550
Section 1
4 - 4
Issue 2*
Service Tools
Female Cone Blanking Plug
892/00055 1/4 in BSP
892/00056 3/8 in BSP
892/00057 1/2 in BSP
892/00059 3/4 in BSP
892/00060 1 in BSP'T'
993/99510 Half Moon Spanner - for pump
lower mounting bolt
Female Connectors
892/00074 3/8 in BSP x 3/8 in BSP
892/00075 1/2 in BSP x 1/2 in BSP
892/00077 3/4 in BSP x 3/4 in BSP
Male Cone Blanking Plug
816/00294 1/4 in BSP
816/00189 3/8 in BSP
816/00190 1/2 in BSP
816/00197 5/8 in BSP
816/00196 3/4 in BSP
816/00193 1 in BSP
'T' Adapters
892/00047 3/8 in BSP (A) x 1/4 in BSP (B)
892/00048 1/2 in BSP (A) x 1/4 in BSP (B)
816/50043 3/4 in BSP (A) x 1/4 in BSP (B)
816/60096 3/4 in BSP (A) x 3/4 in BSP (B)
193870 193880
193890 193900
193920
892/00858 Pump support bracket - for engine
removal
A215880
**
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4 - 5
Section E - Hydraulics
Section 1 General Information
9803/8550
Section 1
4 - 5
Issue 1
Service Tools
892/01027 Piston Seal Assembly Tool
110mm 175mm
R 1.4mm
3o
R3mm
7mm
11o
10mm
20mm
5mm
338500
Ram Seal Protection Sleeves
892/01017 For 30 mm Rod Diameter
892/01018 For 40 mm Rod Diameter
S338410
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5 - 1
Section 1 General Information
9803/8550
Section 1
5 - 1
Issue 4
Sealing and Retaining Compounds
JCB Multi-Gasket A medium strength sealant suitable for all sizes of gasket
flanges, and for hydraulic fittings of 25-65 mm diameter. 4102/1201
JCB High Strength Threadlocker A high strength locking fluid for use with threaded
components. 4102/0551
JCB Retainer (High Strength) For retaining parts which are unlikely to be dismantled. 4101/0651
JCB Threadlocker & Sealer A medium strength locking fluid for sealing and
retaining nuts, bolts, and screws up to 50 mm dia.,
and for hydraulic fittings up to 25 mm dia. 4101/0251
JCB Threadlocker & Sealer A medium to high strength locking fluid for retention and
(High Strength) sealing of ram piston heads. 4101/0552
JCB Threadlocker A locking fluid for use on threads larger than 50 mm dia. 4101/0451
JCB Activator A cleaning primer which speeds the curing rate of
anaerobic products. 4104/0251 Aerosol
4104/0253 Bottle
JCB Cleaner/Degreaser For degreasing components prior to use of anaerobic
adhesives and sealants. 4104/1557 Aerosol
The part numbers and descriptions of sealing and retaining compounds available from JCB Service have been revised with
effect from January 1997 (see MI 563/H, 507/HA, 511/E). The list above has been changed accordingly.
References to these products on subsequent pages in this service manual will be progressively updated but for convenience a
cross reference table is shown below.
Old Description Old Part Number New Description New Part Number
JCB High Strength Threadlocker 4102/0502 JCB High Strength Threadlocker 4102/0551
JCB High Strength Retainer 4101/0602 JCB Retainer (High Strength) 4101/0651
JCB Lock & Seal 4101/0202 JCB Threadlocker & Sealer 4101/0251
Loctite 243 4101/1101 Use 4101/0251
Loctite 262 4101/0502 JCB Threadlocker & Sealer (High Strength) 4101/0552
Loctite 932 4101/0402 JCB Threadlocker 4101/0451
Loctite Activator N 4104/0101 Aerosol JCB Activator 4104/0251
4104/0102 Bottle 4104/0253
JCB Cleaner & Degreaser 4104/1538 Aerosol JCB Cleaner/Degreaser 4104/1557
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www.WorkshopManuals.co.uk
Purchased from www.WorkshopManuals.co.uk

i
Section 2 Care and Safety
9803/8550
Section 2
i
Issue 2*
Contents Page No.
Safety Notices 1 - 1
General Safety 2 - 1
Operating Safety 2 - 2
Maintenance Safety 2 - 2
Safety Decals 2 - 4
*
*
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Purchased from www.WorkshopManuals.co.uk

1 - 1
Section 2 Care and Safety
9803/8550
Section 2
1 - 1
Issue 1
Safety Notices
Safety Notices
In this publication and on the machine there are safety notices. Each notice starts with a
signal word. The signal word meanings are given below.
!!DANGER
Denotes an extreme hazard exists. If proper precautions are not taken, it is highly probable
that the operator (or others) could be killed or seriously injured.
INT-1-2-1
!!WARNING
Denotes a hazard exists. If proper precautions are not taken, the operator (or others) could
be killed or seriously injured.
INT-1-2-2
!!CAUTION
Denotes a reminder of safety practices. Failure to follow these safety practices could result
in injury to the operator (or others) and possible damage to the machine.
INT-1-2-3
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