Bartell P-2400 User manual

OWNER’S
MANUAL
PREDATOR
PLANETARY
GRINDERS
P-2400
P-3200
ORIGINAL
LANGUAGE
Doc. # OI-B11025
Orig. Rel. - 03/2011
Curr. Rev. - 00
Rev. Date - 03/2011
Bartell Morrison Inc.
375 Annagem Blvd.,
Mississauga, ON, Canada
L5T 2A7
Toll Free (N.A.): 1 866 501 1683
Local: [phone]
Fax: [phone]

Revision Date Description Approved by.
0 03/2011 Initial release RL
ORIGINAL LANGUAGE OPERATING INSTRUCTIONS FOR
PREDATOR POLISHER/GRINDER

TABLE OF CONTENTS
INTRODUCTION1. 4
DELIVERY2. 4
SPECIFICATIONS3. 4
PRODUCT SAFETY AND HAZARD ALERT SYSTEM4. 5
CONTROLS AND FEATURES5. 6
OPERATION6. 7
MAINTENANCE7. 8
TROUBLESHOOTING 18. 2
ELECTRICAL SCHEMATICS 19. 5
WARRANTY SERVICE 110. 9

Bartell Morrison Inc.
375 Annagem Blvd., Mississauga, ON, Canada
Toll Free - 866-501-1683
Bartell Morrison (USA) LLC
12 Industrial Dr., Mississauga, NJ, USA
Toll Free - 888-999-1570
4
Bartell Morrison Inc. specializes in the manufacturing and distribution of surface preparation
equipment and supplies. Our continued growth can be attributed to our pledge to offer only
premium products and our commitment to stand behind what we sell. Based on customer need,
Bartell Morrison Inc. has proudly diversied our offerings to include a complete line of surface
preparation products including Scariers, Floor Grinders, Dust Collectors, Diamond Abrasives,
Floor Scrapers and other products.
NOTE: READ THIS MANUAL BEFORE YOU OPERATE OR SERVICE THE MACHINE.
INTRODUCTION
DELIVERY
Upon arrival, the following items should be included:
• Splash Guard
• Upper Belt
• Spanner Wrench
• Manual
• Warranty Card
Splash Guard Spare Top Belt Spanner Wrench
SPECIFICATIONS
Model P-2400 P-3200
Cutting Width 24” (610mm) 32” (812mm)
Power 7.5 Hp (5.5 kW) 1ph/208-230V
10 Hp (7.5 kW) 3ph/390-460V
15 Hp (11 kW) 3ph/414-504V
Amperage 7.5 Hp - 28A, 10Hp - 36A 15Hp - 25A
Dimensions (L x W x H) 49”x25”x46” (125x64x117 cm) 57”x33”x52” (145x83x139 cm)
Weight 7.5 Hp - 568 lbs (258 kg)
10 Hp - 652 lbs (296 kg)
15 Hp - 930 lbs (550 kg)
Grinding Head Speed 180 - 900 RPM 0 - 1,760 RPM
Water Tank Capacity 6 gal (22,75 L) 18 gal (68 L)
Grinding Discs 4 x 8.5” (212,5 mm) 4 x 10.5” (270 mm)
Extension Cord 100 ft (30,5m) 10/4 with
30A Twist lock
50ft (15,24m) 10/4 with
30A Twist lock

Bartell Morrison Inc.
375 Annagem Blvd., Mississauga, ON, Canada
Toll Free - 866-501-1683
Bartell Morrison (USA) LLC
12 Industrial Dr., Mississauga, NJ, USA
Toll Free - 888-999-1570
5
Safety Hazard
alert:
Alerts the reader to
personal injury hazards
and other important,
potentially life-saving
information.
daNGer:
Beware of a hazardous
situation that WILL re-
sult in serious personal
injury or death.
WarNING:
Beware of a hazardous
situation that COULD
result in serious per-
sonal
injury or even death.
CaUtION:
Beware of a hazardous
situation that could
result in minor personal
injury or equipment
damage.
PRODUCT SAFETY AND HAZARD ALERT SYSTEM
This Operating Manual presents Product Safety and Hazard Alert Information in accordance with
American National Standards Institute and International Organization for Standardization rec-
ommendations as laid out in ANSI Z535 and ISO 3864. The callouts of DANGER, WARNING,
CAUTION, and NOTE must be followed to reduce or avoid the potential for personal injury,
equipment damage, or service-related equipment failures.
Only persons who have received training are permitted to operate or repair the grinder.1.
Use personal safety equipment such as steel toe shoes, safety glasses, gloves and ear 2.
plugs.
Do not use grinder in area where there is a risk of explosion or re.3.
Do not start the machine with heads off the ground.4.
Make sure the splash guard is on before starting machine.5.
Before you start grinding, check the oor for bolts, large holes and uneven joints. Hitting 6.
these things can damage machine, tools, and cause personal injury.
Make sure all power supply is connected with the right voltage.7.
Use only cold water in water tank. Do not use chemicals in water tank.8.
When lling water tank, to avoid electrical hazards and injury, do not spill water onto the 9.
machine motor and electrical box.
Switch off the machine power before changing grinding tools.10.
Disconnect power supply before working on or repairing machine.11.
Be very careful with rolling machine on any sloping oors or ramps. The machine can roll 12.
very quickly. Two people may be needed to handle and control the machine.
Use caution when removing the grinding tools after nished grinding. Tools can be very 13.
hot. Use gloves to remove the plates.
When grinding glues, epoxy paints, or coatings, leaving the machine down on oor could 14.
cause the head to stick to the oor. Always tip back machine as soon as the head comes to
a complete stop.
Always store machine in a dry place.15.
Only use Innovatech recommended tooling.16.

Bartell Morrison Inc.
375 Annagem Blvd., Mississauga, ON, Canada
Toll Free - 866-501-1683
Bartell Morrison (USA) LLC
12 Industrial Dr., Mississauga, NJ, USA
Toll Free - 888-999-1570
6
The operator must never leave the machine unattended during operation.17.
When grinding dry, use a suitable vacuum to extract the dust.18.
Innovatech is not responsible for any off gassing of hazardous gas that is generated by19.
grinding materials. It is the responsibility of the operator. Grinding oors containing as-
bestos is especially dangerous and can cause health problems. Contact your state or coun-
try for the proper way to handle it.
CONTROLS AND FEATURES
Lamp light is red with power on. Ready for use.A.
Emergency Stop: Push down to stop. Pull up to restart.B.
Forward and Reverse.C.
Manual Speed Pot: Controls the rotation of the grinding head. Turn the knob clockwise to D.
increase the speed and counter-clockwise to decrease the speed.
NOTE: DO NOT USE THE EMERGENCY STOP BUTTON TO START THE MACHINE.
THIS BUTTON IS DESIGNED FOR EMERGENCY USE ONLY.

Bartell Morrison Inc.
375 Annagem Blvd., Mississauga, ON, Canada
Toll Free - 866-501-1683
Bartell Morrison (USA) LLC
12 Industrial Dr., Mississauga, NJ, USA
Toll Free - 888-999-1570
7
OPERATION
Before starting:
Check the oor carefully and remove all bolts, nails, as well as any loose material that 1.
could get caught in
the machine.2.
Fit the appropriate tools to the machine.3.
Fit splash guard to the right height.4.
Connect the power supply. Make sure you have all the phases. May have to check with volt 5.
meter.
If you are grinding dry, connect the appropriate vacuum and start vacuum before starting6.
the grinder.
NOTE: IF THE WRONG POWER IS SUPPLIED TO THE GRINDER, IT WILL DAMAGE THE
ELECTRICAL COMPONENTS IN THE INVERTERS.
Starting machine:
Turn main power switch on side of power box to ON.1.
Turn forward or reverse switch left of right.2.
Turn manual speed pot up to get the heads turning for desired speed. (If heads do not3.
move, you may have to lean on handle to reduce pressure on tools.
Always grip handle rmly when starting machine. The machine will always move from side 4.
to side with rst start.
When nished with grinding, turn off machine and let the heads come to a complete stop 5.
before tilting back the machine.
Changing of Tools:
Before working on the grinder, bring the motor to a total stop and disconnect power.1.
Tilt machine back on oor.2.
Use caution! Tools can be very hot from grinding. Use gloves.3.
Use special tool supplied to turn center of tool holder to remove tool plate.4.
Replace with new tool plate and turn to lock in place.5.
Lower machine back down and re-adjust splash guard is necessary. Working height of dif-6.
ferent tools varies depending on tools and wear.

Bartell Morrison Inc.
375 Annagem Blvd., Mississauga, ON, Canada
Toll Free - 866-501-1683
Bartell Morrison (USA) LLC
12 Industrial Dr., Mississauga, NJ, USA
Toll Free - 888-999-1570
8
MAINTENANCE
Clean machine after every use. To clean machine, use a low pressure water hose or air pres-
sure. Do not use a high PSI pressure washer. This could force water into areas of the machine
unintentionally and damage parts. A regular inspection of machine for wear and damage should
be done on a regular basis. If any parts have been damaged or have excessive wear, they should
be replaced. If belts (Upper or Lower) are in need of being replaced, please see the following
instructions.
Changing the upper belt:

Bartell Morrison Inc.
375 Annagem Blvd., Mississauga, ON, Canada
Toll Free - 866-501-1683
Bartell Morrison (USA) LLC
12 Industrial Dr., Mississauga, NJ, USA
Toll Free - 888-999-1570
9
Changing the upper belt (continued):

Bartell Morrison Inc.
375 Annagem Blvd., Mississauga, ON, Canada
Toll Free - 866-501-1683
Bartell Morrison (USA) LLC
12 Industrial Dr., Mississauga, NJ, USA
Toll Free - 888-999-1570
10
Changing the lower belt:

Bartell Morrison Inc.
375 Annagem Blvd., Mississauga, ON, Canada
Toll Free - 866-501-1683
Bartell Morrison (USA) LLC
12 Industrial Dr., Mississauga, NJ, USA
Toll Free - 888-999-1570
11
Changing the lower belt (continued):

Bartell Morrison Inc.
375 Annagem Blvd., Mississauga, ON, Canada
Toll Free - 866-501-1683
Bartell Morrison (USA) LLC
12 Industrial Dr., Mississauga, NJ, USA
Toll Free - 888-999-1570
12
Changing the lower belt (continued):
TROUBLESHOOTING
Check to see if main power supply is on.1.
Check to see if emergency stop is pushed down; if it is, pull up.2.
Check to see if manual speed pot is turned up past 1.3.
Check all cords ends for loose connection.4.
Check fuse in distribution box with test meter.5.
Check to see if all phase are with right voltage (check with volt meter).6.
Check the converter connector cable to motor.7.
Check for error message on display of the converter.8.

Bartell Morrison Inc.
375 Annagem Blvd., Mississauga, ON, Canada
Toll Free - 866-501-1683
Bartell Morrison (USA) LLC
12 Industrial Dr., Mississauga, NJ, USA
Toll Free - 888-999-1570
13
FAULTS WHICH CANNOT BE AUTOMATICALLY RESET:
Faults which cannot be automatically reset are listed in the table below. To clear these faults:
Remove power from the drive controller.1.
Wait for the display to go off completely.2.
Determine the cause of the fault and correct it.3.
Re-apply power.4.

Bartell Morrison Inc.
375 Annagem Blvd., Mississauga, ON, Canada
Toll Free - 866-501-1683
Bartell Morrison (USA) LLC
12 Industrial Dr., Mississauga, NJ, USA
Toll Free - 888-999-1570
14
FAULTS WHICH CANNOT BE AUTOMATICALLY RESET (CONTINUED):

Bartell Morrison Inc.
375 Annagem Blvd., Mississauga, ON, Canada
Toll Free - 866-501-1683
Bartell Morrison (USA) LLC
12 Industrial Dr., Mississauga, NJ, USA
Toll Free - 888-999-1570
15
ELECTRICAL SCHEMATICS
P-2400 Single Phase Wiring:

Bartell Morrison Inc.
375 Annagem Blvd., Mississauga, ON, Canada
Toll Free - 866-501-1683
Bartell Morrison (USA) LLC
12 Industrial Dr., Mississauga, NJ, USA
Toll Free - 888-999-1570
16
P-2400 Three Phase Wiring:
Three PhaseWiring Sc hematic

Bartell Morrison Inc.
375 Annagem Blvd., Mississauga, ON, Canada
Toll Free - 866-501-1683
Bartell Morrison (USA) LLC
12 Industrial Dr., Mississauga, NJ, USA
Toll Free - 888-999-1570
17
ControlsWiring Schematic
P-2400 Control Wiring:

Bartell Morrison Inc.
375 Annagem Blvd., Mississauga, ON, Canada
Toll Free - 866-501-1683
Bartell Morrison (USA) LLC
12 Industrial Dr., Mississauga, NJ, USA
Toll Free - 888-999-1570
18
Wiring
Schematic
L2
480/3Ø/60Hz
CUSTOMER
SUPPLIED
RECEP 1
L1 L3
C81
30A
L2L1 L3
L2L1 L3
PENDANT
STATION
TO
(367.349)
EMERGENCY
STOP
FWD RVS
TO PILOT LIGHT (3.1)
POT35G
2.5K
TO
(375)
RED BLACK RED/BLACK WHITE/BLACK ORANGE BLUE WHITE
+24VOC LI1 RUN ENABLE/FWD
LI2 RUN ENABLE/RVS CL1 COM +10 AI1 COM
ATV 31
VFO343, 2HP
RUNNING
T2T1 T3 G
RED
RED
R2A
R2G
+24VOC (342) TO HOUR METER (376)
RECEP 2
M
343
GRINDER
15 HP
21.0 FLA
R
PENDANT
STATION
POWER
ON
PL371
HOUR
METER
HM376
FROM VFD343 (342)
FROM VFD343 (350)
RED+24VDC
RED
FROM VFD343 (348)
FROM VFD343 (353)
WHITE
WHITE/BLACK
P-3200 Wiring:

Bartell Morrison Inc.
375 Annagem Blvd., Mississauga, ON, Canada
Toll Free - 866-501-1683
Bartell Morrison (USA) LLC
12 Industrial Dr., Mississauga, NJ, USA
Toll Free - 888-999-1570
19
Warranty:
A warranty claim will not be valid unless a written claim authorization comes with returned parts.
The manufacturer/distributor will not provide for any shipping costs for items returned for repair.
To obtain warranty repairs, buyer must prepay shipment and return all warranty parts to the
manufacturer/distributor. Damage occurring during shipment is deemed the responsibility of the
carrier and claims should be made directly with such carrier.
It will be the customer’s responsibility to pay for any non-warranty replacement parts plus the
current hourly labor rates for any work done on any machine or part. Service is available upon
request; call Bartell Morrison Inc for current labor rates.
WARRANTY SERVICE
This machine is warranted to original retail purchaser of the equipment:
A. Limited Warranty. The equipment, when rst delivered, will conform to the specications set forth in
the Owner’s Manual and will be without defect in material or workmanship.
For a period of one (1) year after delivery to the original retail purchaser, or 500 clock hours of operation,
whichever occurs rst; or in the case of replacement parts other than belts, for a period of ninety (90)
days after the part is installed or within the warranty period described above, whichever is later, if the
original retail purchaser noties the manufacturer/distributor (either directly or through one an authorized
dealer) of a defect in material or workmanship or of a non-conformity to the specications, then, upon
conrmation of the defect of non-conformity and conrmation that the defect or nonconformity is covered
within these Limited Warranty conditions, the manufacturer/distributor will, at it’s election and at it’s ex-
pense, either (i) repair or correct the defect and/or non-conformity, or (ii) replace the part.
B. Limitations. This Limited Warranty does not apply to damage caused by (i) misuse of the equipment
including, with limitation, use of the wrong power source, striking an imbedded object such as a bolt,
electrical outlet box, expansion joint or steel reinforcing rod; or (ii) unauthorized alteration, modication,
repair or tampering; or (iii) use of replacement parts not supplied by the manufacturer/distributor; or (iv)
normal wear, discoloration, surface corrosion, deterioration of nishes or paint surfaces, or (v) other ap-
pearance deterioration caused primarily by use. The manufacturer/distributor shall not be responsible and
this Limited Warranty shall not apply to damage caused by improper maintenance or failure to inspect and
maintain the equipment as recommended in the Owner’s Manual.
C. Belts. The equipment, when shipped from the factory is equipped with a spare Upper Drive Belt and the
Upper Drive Belt is, therefore, not a covered item under the terms of this Limited Warranty. The Lower
Drive Belt is covered as set out at paragraph A., above, but for the period of six (6) months after delivery
of 250 clock hours of operation, whichever occurs rst.
D. Transportation. Purchaser will pay the cost of transporting defective or non-conforming parts to INNO-
VATECH and the cost of returning repaired or replacement parts to purchaser. Each party will safely pack-
age the parts it sends to the other in accordance with good commercial practice. If purchaser requests and
the manufacturer/distributor agrees, the covered warranty work may be performed where the equipment
is located. If the manufacturer/distributor performs the work at the location, purchaser will pay the cost of
business class transportation and good quality meals and lodging for the technicians.
E. Abuse. THE MANUFACTURER/DISTRIBUTOR IS NOT RESPONSIBLE FOR DAMAGE, DEFECT, BREAKAGE
OR MALFUNCTION OF THE EQUIPMENT THAT IS CAUSED BY ABUSE OR BY OPERATION OF THE EQUIP-
MENT IN A MANNER WHICH IS NOT RECOMMENDED OR APPROVED BY THE MANUFACTURER.
F. Exclusive Warranty. EXCEPT AS IS EXPRESSLY SET OUT IN THE THIS LIMITED WARRANTY: (i) THE
MANUFACTURER/DISTRIBUTOR MAKES NO PROMISE OR WARRANTY, EXPRESSED OR IMPLIED, WITH RE-
SPECT TO THE EQUIPMENT; (ii) THE MANUFACTURER/DISTRIBUTOR MAKES NO PROMISE OR WARRANTY
THAT THE EQUIPMENT IS FIT FOR ANY PARTICULAR PURPOSE; (iii) THE MANUFACTURER/DISTRIBUTOR
WILL HAVE NO OBLIGATION OR LIABILITY TO THE PURCHASER OR TO ANY THIRD PARTY WITH FOR ANY
DAMAGE CAUSED BY THE EQUIPMENT OR AS A RESULT OR CONSEQUENCE OF ANY CLAIMED DEFECT
IN THE EQUIPMENT, ANY FAILURE TO WARN OR NOTIFY, OR ANY CLAIMED NON-CONFORMITY TO THE
SPECIFICATIONS; AND (iv) PURCHASER WILL HAVE NO OTHER REMEDIES IN RESPECT OF SUCH DEFECT,
NON-CONFORMITY, DAMAGE OR CONDITION EXCEPT THOSE SET OUT IN THIS LIMITED WARRANTY.
WITHOUT LIMITING THE FOREGOING, AND REGARDLESS OF THE CIRCUMSTANCES AND EVEN IF A REM-
EDY FAILS, THE MANUFACTURER/DISTRIBUTOR WILL HAVE NO LIABILITY TO THE PURCHASER OR TO
ANY THIRD PARTY FOR (i) LOSS OF REVENUE OR PROFITS, OR (ii) FOR INCIDENTAL, CONSEQUENTIAL OR
PUNITIVE DAMAGES.

BARTELL MORRISON INC.
375 Annagem Blvd.
Mississauga, Ontario, Canada
L5T3A7
Toll Free: 866-501-1683
Local: 905-364-4200
Fax: [phone]
www.bartellmorrison.com
BARTELL MORRISON (USA) LLC.
12 Industrial Drive.
Keyport, New Jersey, USA
07735
Toll Free: 888-999-1570
Local: 732-566-5400
Fax: [phone]
www.bmiamerica.com