Bartell SP8 User manual

BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX [phone]
25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX [phone]
Doc. # OIPB–B09011
Orig. Rel. – 05/2007
Curr. Rev. – 10
Rev. Date – 04/2014
0BOWNER’S MANUAL & PARTS BOOK
9BSURFACE PREPARATION
SYSTEMS (SPS)
10BPOWERFULL - EFFICIENT - DEPENDABLE

SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX [phone]
25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX [phone]
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U
SAFETY PRECAUTIONS
DANGER
EXPLOSION HAZARD
Never operate the machine in an
explosive atmosphere, near
combustible materials or where
ventilation does not clear exhaust
fumes.
WARNING
BURN HAZARD
Never come into contact with the
engine or muffler when engine is
operating or shortly after it is
turned off. Serious burns may
occur.
CAUTION
MOVING PARTS
Before starting the machine ensure
that all guards and safety devices
are in place and functioning
properly.
CAUTION
MACHINE DAMAGE
Advance cutter depth in small
increments to avoid premature
blade wear or damage.
ATTENTION
READ OWNERS MANUAL
Read and understand operator's
manual before using this machine.
Failure to follow operating
instructions could result in serious
injury or death.
!
!
!
!
!

SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX [phone]
25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX [phone]
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TABLE OF CONTENTS
QUALITY ASSURANCE/MACHINE BREAK-IN .................................................................... 4
SURFACE PREPARATION SYSTEM WARRANTY.............................................................. 5
MAINTENANCE RECORD ..................................................................................................... 6
ROUTINE SERVICE INTERVALS.......................................................................................... 7
FOREWORD........................................................................................................................... 9
SAFETY PRECAUTIONS....................................................................................................... 9
OPERATING PRINCIPLE....................................................................................................... 9
WORKING WITH THE SPS.................................................................................................... 9
CUTTER LIFE......................................................................................................................... 9
GENERAL APPLICATION ..................................................................................................... 9
TYPICAL APPLICATIONS ................................................................................................... 10
SAFETY PRECAUTIONS..................................................................................................... 10
ASSEMBLY INSTRUCTIONS .............................................................................................. 10
1. HANDLE INSTALLATION................................................................................................. 10
2. EDGER INSTALLATION................................................................................................... 11
3. STOP-SWITCH INSTALLATION....................................................................................... 11
STARTING AND STOPPING PROCEDURE........................................................................ 12
MAINTENANCE.................................................................................................................... 12
BEARING REPLACEMENT PROCEDURES....................................................................... 13
A. SEALED BEARING REPLACEMENT - OUTBOARD SIDE.............................................. 13
B. BEARING REPLACEMENT - DRIVER OR "V" BELT SIDE............................................. 13
CUTTER CAGE REMOVAL & CUTTER CHANGE.............................................................. 13
EDGER CAGE REMOVAL ................................................................................................... 13
STORAGE............................................................................................................................. 14
LUBRICATION, ENGINE OIL............................................................................................... 14
ASSEMBLY DRAWINGS AND PARTS LIST....................................................................... 15
1. SP8 GAS ASSEMBLY (FIGURE 1).................................................................................. 16
SP8 GAS PARTS LIST ..................................................................................................... 17
2. SP8 ELECTRIC ASSEMBLY (FIGURE 2) ....................................................................... 18
SP8 ELECTRIC PARTS LIST.......................................................................................... 19
3. SP8 AIR ASSEMBLY (FIGURE 3)................................................................................... 21
SP8 AIR PARTS LIST...................................................................................................... 22
4. HANDLE ASSEMBLY (FIGURE 4) .................................................................................. 24
HANDLE ASSEMBLY PARTS LIST................................................................................. 25
5. REAR WHEEL ASSEMBLY (FIGURE 5)......................................................................... 26
REAR WHEEL ASSEMBLY PARTS LIST........................................................................ 27
TROUBLESHOOTING.......................................................................................................... 28
APPLICATIONS. CUTTERS AND CAGES INFORMATION................................................ 29
SPECIFICATIONS ................................................................................................................ 30
EC DECLARATION .............................................................................................................. 31
NOTES.................................................................................................................................. 33

SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX [phone]
25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX [phone]
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QUALITY ASSURANCE / MACHINE BREAK IN
The Bartell Surface Preparation System is the product of extensive engineering
development designed to give long life and unmatched performance. The SPS’s are
shipped completely assembled with the exception of attaching the handle, and only
require filling with fuel and a brief check of lubricant levels in preparation for operation.
You can help ensure that your Surface Preparation machine will perform at top levels by
observing a simple routing on first use. Consider that your new SPS is like a new car.
Just as you would break in a new car to the road or any new machine to the job, you
should start gradually and build up to full use. Learn what your machine can do and how
it will respond. Refer to the engine manufacturer’s manual for run-in times. Full throttle
and control may be used after this time period, as allowed by material. This will serve to
further break in the machine on your specific application, as well as provide you with
additional practice using the machine.
We thank you for the confidence you have placed in us by purchasing a Bartell Surface
Preparation System and wish you many years of satisfied use.

SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX [phone]
25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX [phone]
- 5 -
1BUSURFACE PREPARATION SYSTEM WARRANTY
Bartell agrees to furnish without charge, F.O.B. our plant, a replacement for any
part or portion thereof, Bartell SPS Machine, save and except, all cutting tools and
holders, drive belts, power units, and/or electrical controls which prove upon our
examination, to be defective in either material or workmanship within a period of 90
days from date of purchase, provided that notice of such defective part or portion
thereof is given to Bartell Ltd. within the said period of 90 days. No further or other
guarantee or warranty expressed or implied in connection with the sale of the SPS
Machine is given and our sole liability consists in replacing defective parts or
portions aforesaid. We shall not be responsible for any special, indirect or
consequential damages arising in any manner whatsoever.
This guarantee is for the sole benefit of the original purchaser. Our responsibility
under this guarantee ends in the case the original purchaser transfers ownership
of the SPS Machine, makes any changes or adds any parts or devices not of our
manufacture to the SPS Machine.
U

SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX [phone]
25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX [phone]
- 6 -
MAINTENANCE RECORD
PREVENTATIVE MAINTENANCE AND ROUTINE SERVICE PLAN
This Bartell Surface Preparation System has been assembled with care and will provide years of service.
Preventative maintenance and routine service are essential to the long life of your SPS Machine. Your dealer is
interested in your new machine and has the desire to help you get the most value from it. After reading through this
manual thoroughly, you will find that you can do some of the regular maintenance yourself. However, when in need
of parts or major service be sure to see your Bartell dealer. For your convenience we have provided this space to
record relevant data about your Surface Preparation System. When in need of parts or service be prepared to
provide your SPS serial number. Locate the serial number now and record in the space below.
Date Purchased:
Type of Machine:
Dealer Name:
Model:
Dealer Phone:
Serial Number:
11BREPLACEMENT PARTS USED 12BMAINTENANCE LOG
PART NO. QUANTITY COST DATE DATE OPERATION

SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX [phone]
25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX [phone]
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13BRoutine Service
Intervals
Each
use After 1.5 months
or
50 hrs
Each 3
months
or
100 hrs
Each 6
months
or
200 hrs
Each 9
months
or
300 hrs
Each 12
months
or
400 hrs
General Inspection:
Guards Check o o o o o
Warning stickers Check o o o o o
Wheels Check operation o o o o o o
Test run Check operation o o o o o
Engine:
Engine oil Check level o o oooo
Change o o o
Engine oil filter Replace o o
Oil cooler Clean o o o o
Cooling Fins Clean o o o o o
Air cleaner Check - clean o o o o o o
Replace o
Air Intake Line Check o
Replace 2 yrs
Fan Belt Check tightness o o
Replace 500 hrs
Valve clearance Check-adjust o o
Fuel filter Check & clean o o o o
Replace o o
Fuel Tank Clean 500 hrs
Engine wiring Check o
Cage:
Teeth: (see Individual Cage
for specifications) Check wear o o o o o o
Change
Shaft: (see Individual Cage
for specifications) Check wear o o o o o o
Change

SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX [phone]
25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX [phone]
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Routine Service Intervals
The machine is generally run in very dusty conditions. Engine life will be extended by maintaining a
clean engine and using a proper dust control system. Keep the air filter clean at all times. Wash the
element in a non-oil based solvent. Squeeze out any residue and allow the filter to dry before
reinstalling the air cleaner. Some general maintenance guidelines will extend the useful life of your
trowel.
The initial service for your SPS Machine should be performed after 25 hours of use, at which time your
mechanic (or authorized repair shop) should complete all of the recommended checks in the schedule
above. The chart on page 6 (six) is handy for keeping a record of the maintenance performed and the parts
used for servicing your trowel.
Regular service according to the schedule above will prolong the life of the surface preparation system and
prevent expensive repairs.
Keeping your SPS Machine clean and free from debris is the single most important regular maintenance
operation, over and above the checks in the service schedule above, that can be performed. After each use
your SPS Machine should be cleaned to remove any dust and debris from the undercarriage and
surrounding components. Use of a power washer will make clean up quick and easy, especially if a non-
stick coating was applied prior to use.
In the Service Schedule above, items that should be checked, replaced or adjusted are indicated by “o” in
the appropriate column. Not all SPS models include the same features and options and as such not all
service operations may have to be performed. For ease of recording place a checkmark () through the “o”
when the item is complete. If an item is not required or not completed place an “x” through the “o” in the box.
All SPS Machines have governed engine speed of 3600 rpm. See engine manufacturer’s manual for exact
specifications. Care should be used when making any adjustments to the SPS Machine not to change the
governed speed. Running the engine at lower rpm’s will cause the cutters to skip over the surface rather
than cut into it. It will create excessive “out-of-synch” vibrations resulting in poor surface results, handling,
maneuverability, and discomfort to the operator.
Failure to have your Surface Preparation System regularly serviced and properly maintained in accordance
with the manufacturer’s instructions will lead to premature failure and void the warranty.

SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX [phone]
25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX [phone]
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2BFOREWORD
It is important that the following information be read
carefully in order that the operational characteristics and
performance of the Bartell Surface Preparation System be
fully understood. Proper adherence to operation and
maintenance procedures will ensure long life and top
performance of your equipment.
SAFETY PRECAUTIONS
Always keep unauthorized, inexperienced, untrained
people away from this machine.
Rotating and moving parts will cause injury if
contacted. Make sure guards are in place. Keep
hands and feet away from moving parts.
Fuel the machine only when the engine is stopped,
using all necessary safety precautions.
The engine must always be stopped before
attempting any repair or adjustments. Ignition switch
should be off. Danger: Never operate the machine
in an explosive atmosphere, near combustible
materials or where ventilation does not clear
exhaust fumes. Repair fuel leaks immediately.
Refer to your engine owner’s manual for more
safety instructions.
Be careful not to come in contact with the muffler
when the engine is hot, serious burns may result!
Do not run the air motor without sufficient oil in the
lubrication system. The lubricant levels should be
checked regularly on gas and air powered units. Refer
to manufacturer’s manual for amounts.
Before starting you SPS machine, always raise the
cutter cage assembly using the hand knob
adjustment, so that cutters do not contact the surface.
OPERATING PRINCIPLE
The SPS employs a belt-pulley drive, for the cages which
contact the surfaces to be prepared. The hand knob
adjustment allows the cages to be raised or lowered as
necessary to perform efficient work. The vibration
isolators on the bridge make it easier on the operator and
the machine, while the hexagonal drive bearing produces
more positive cutter engagement. A dust control vacuum
should be used to provide a clean work area.
The SPS Machine is designed to run at an engine speed
(engine take off shaft) of 3600 rpm. (normally considered
full throttle).
Never force the cutter head into the surface to a point
where the machine starts to bounce. This will minimize
results and do more damage to the machine than the
work surface. Let the cutters do the work, but make sure
you have the best cutter/cage assembly for the job.
WORKING WITH THE SPS
We have found that working the machine in a figure “8”
pattern, when milling misaligned concrete slabs or joints
will produce more aggressive removal of material. The
cutters will work against the cut and tend to produce
more consistent and faster removal of material. Moving
the machine in a straight line tends to create grooves
that the cutters will follow. The Tungsten Carbide Tipped
cutters produce the longest life in milling applications
and should be considered as the best choice, in spite of
the higher initial costs. Your time is valuable and when
you have to change cutters or even cutter assemblies
you are not using the machine to make money.
When using the SPS to mill concrete, work the left
side or belt guard side, riding on the high side of the cut,
if possible. This will avoid the possibility of the drive
pulley engaging the work surface. Regularly check that
the drive pulley is aligned properly and secured to the
drive shaft.
When using any Cutter Cage Assemblies, there will be
variations in the floor. The depth of cut should be
adjusted with the hand knob to maintain an equal
penetration of the work surface.
Grooving set ups are possible with the SPS in as
many configurations as you need. The normal set up of
the R123 uses cutters spaced with 1” centers, braced by
tension springs. They could also be set up with other
centers, but bear in mind that they must always be
tensioned to maintain the path you require.
Checkerboard effects are possible by working the
machine at 90° to the path first established.
When using the Edger attachment for crack chasing,
try the following method. Mark the front of the edger with
a chalk guide line to correspond to the starting point of
the crack. Lower the head into the crack and push the
machine forward along the fault line using the chalk
mark as the steering guide. Using carbides gives the
longest life, but B-2 and B-3 cutters may also be used in
the set up. Always tension the cutters in the cage with
spring load to maintain a consistent path.
CUTTER LIFE
How long cutters and cages last on a particular job is a
difficult thing to predict. There are a number of variables
involved which must always be considered. How
old/hard is the material you are working with? Are there
any hardeners on additives that will slow you down? Are
you forcing the cage into the surface? Is the equipment
properly maintained? Is the operator familiar with the
machine and its capabilities? Do you have the proper
cutter/cage set up for the application?
There are additional cutters and cages to those below,
but this is a fair representation of estimated rates for
production and cutter life. We preset them as a guide
only, due to variables such as above.

SURFACE PREPARATION SYSTEM OWNER’S MANUAL & PARTS BOOK
BARTELL MORRISON INC. BARTELL MORRISON (USA) LLC
375 ANNAGEM BLVD, MISSISSAUGA, ONTARIO, CANADA, L5T 3A7, 905-364-4200 FAX [phone]
25 INDUSTRIAL DRIVE, KEYPORT, NEW JERSEY, USA, 07735, 732-566-5400 FAX [phone]
- 10 -
GENERAL APPLICATION
ADHESIVES – CARPET
R120 (B-1 Cutters)
For the removal of most carpet adhesives.
Estimated Production Rates: 100-300 sq.ft/hr
Estimated Cutter Life: 1200-1500 sq.ft
ADHESIVES – TILE
R138 (A-3, B-3 Cutters)
For the removal of most tile adhesives.
Estimated Production Rates: 100-250 sq.ft/hr
Estimated Cutter Life: 1200-1500 sq.ft
CONCRETE GRINDING
R150, R151, or R152 (Carbide Cutters)
For the smoothing of rough concrete and/or grinding
of high spots.
Estimated Production Rates: 200-500 sq.ft/hr
Estimated Cutter Life: 3000-6000 sq.ft
CONCRETE SCARIFYING/GRINDING
R134 or R139 (Tungsten Carbide Tipped
Cutters)
For preparation of concrete prior to the application of
coatings or concrete overlay (1/8” depth of cut per
pass.).
Estimated Production Rates: 200-400 sq.ft/hr
Estimated Cutter Life: 8000-15,000 sq.ft
LINE REMOVAL
R132 (B-2)
For the removal of painted lines from concrete or
asphalt.
Estimated Production Rates: 10-20 linear ft/min
Estimated Cutter Life: 800-2000 linear ft.
LINE REMOVAL – THERMOPLASTIC
R143 (B-3)
For the removal of thermoplastic based paints from
concrete or asphalt.
Estimated Production Rates: 10-20 linear ft/min
Estimated Cutter Life: 800-1200 linear ft.
TYPICAL APPLICATIONS
Asphalt leveling and grooving
Carpet backing removal
Coating removal
Concrete grinding
Concrete & steel surface preparation
Concrete grooving
Epoxy removal
Expansion joint leveling
Floor cleaning steel & concrete
Glue/adhesive removal
Milling joints
TYPICAL APPLICATIONS (Cont.)
Non-slip removal
Paint removal
Steel de-scaling
Traffic line removal
Wheelchair ramp leveling
ASSEMBLY INSTRUCTIONS
Your new Bartell Surface Preparation System has been
shipped to you fully assembled with some exceptions.
Gas powered units require only filling with fuel and a
brief check of lubricant levels in preparation for
operation. Engine crank case is not pre-serviced with oil
at the factory: levels should be checked. Electric Power
Units are pre-wired at the factory and require only
properly sized extension cable and fusing to comply with
local by-laws.
To facilitate assembly of handles for various models
together with the respective kill switch, electric harness
or air valve, see the appropriate section for your
machine.
1) HANDLE INSTALLATION
a. Remove the pin (67) from the handle assembly.
Align the lift plate (68) and re-insert the top pin
(67). Place flat washer (64) on pin. Insert spring
clip (126) through hole in pin. Feed threaded
bolt end of cable (61) through hole on lift plates.
b. Tighten cable by attaching nut (123).