Barton 95541 Original instruction manual

OWNER’S MANUAL AND SAFETY INSTRUCTIONS
PORTABLE TWO BURNER TABLE TOP GAS GRILL
ITEM # 95541
SAVE THIS MANUAL. KEEP THIS MANUAL FOR SAFETY WARNINGS, PRECAUTIONS, ASSEMBLY,
OPERATION, INSPECTION, MAINTENANCE AND CLEANING PROCEDURES. WRITE THE PRODUCT’S
SERIAL NUMBER ON THE BACK OF THE MANUAL, OR THE MONTH AND YEAR OF PURCHASE IF
PRODUCT HAS NO SERIAL NUMBER
FOR QUESTIONS, PLEASE CALL CUSTOMER SERVICE: 909.628.4900

SAFETY INFORMATION
1
SAFETY INFORMATION
2
Read all safety warnings and instructions. Failure to follow the warnings and
instructions may result in injury and/or property damage. Save all warnings and
instructions for future reference.
The warnings, precautions, and instructions discussed in this instruction manual cannot cover all
possible conditions and situations that may occur. It must be understood by the operator that common
sense and caution are factors which cannot be built into this product, but must be supplied by the
operator.
If you smell gas, shut o󰀨 gas to the appliance. Extinguish any open ames. Open the lid and if the odor
continues, move away from the grill and call your local re department. Failure to follow these instructions
could result in re or explosion, which could cause property damage, personal injury or death.
Never operate this appliance unattended.
Never operate this appliance within 10 ft of any structure, combustible material or other gas cylinder.
Never operate this appliance within 25 ft of any ammable liquid
If a re should occur, keep away from the appliance and immediately call your re department. Do not attempt
to extinguish an oil or grease re with water.
LP- gas supply cylinder to be used must be constructed and marked in accordance with the specications for
LP-gas cylinders of the U.S Department of Transportation (DOT) or the National Standard of Canada, CAN-
B339, Cylinders, Spheres and Tubes for the Transportation of Dangerous Goods.
The installation must conform with local codes or, in the absence of local codes, with the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, Storage and Handling of Liqueed Petroleum Gases, ANSI/NFPA 58; or Natural
Gas and Propane Installation Code, CSA B149.1;Propane Storage and Handling, CSA B149.2.
Table top grill is for outdoor use only. Grill should be operated in a well-ventilated space. Never operate in an
enclosed space, garage or building. Your grill is not intended to be installed in or on recreational vehicles and
/ or boats .
Do not install or use grill within 36” (10ft recommended) of combustible materials from back and sides of grill.
Grill shall not be located under overhead surfaces (closed carport, garage, porch, patio) that can catch re.
Never attempt to attach this grill to the self-contained LP gas system of a camper trailer or motor home.
It is the responsibility of the assembler/owner to assemble, install and maintain gas grill. Do not let children
and pets operate or play near your table top grill. Failure to follow these instructions could result in serious
personal injury and/ or property damage.
Remove lid before lighting grill. When grill is not in use, turn o󰀨 control knob on regulator.
Carefully follow instructions in this manual for proper assembly and leak testing of your grill. Do not use grill
until leak checked. If leak is detected at any time, it must be stopped and corrected before using grill further.
Appliance area should be kept clear and free from combustible materials, gasoline, bottled gas in any from
and other ammable vapors and liquids. Do not obstruct ow of combustion and ventilation air.
Ensure proper bottle position prior to lighting your grill. Bottle should be vertical.
Never try to light grill with lid closed! Buildup of gases is very dangerous and could cause an explosion.
Keep any electrical cord of fuel supply hose away from any heated surfaces.
Propane is a ammable gas and improper handling may result in explosion and/or re and serious accident
or injury.
Appliance is not intended for commercial use or rental. SAVE THESE WARNINGS.

SAFETY INFORMATION
1
SAFETY INFORMATION
2
This appliance will be during and after use. Use insulated oven mitts or gloves for protection from hot surfaces
or splatter from cooking liquids.
Do not leave your grill unattended while in operation.
Do not use while under the inuence of drugs or alcohol.
Do not store any spare LP (propane) cylinder, full or empty, under or near your grill.
Do not store a spare LP-gas cylinder under or near this appliance;
o Never ll the cylinder beyond 80 percent full; and
o If the instructions in “-b12(a)” and “-b12(b)” are not followed exactly, a re causing death.
CAUTION: Sometimes spiders and other small insects climb into the burner tube. The spiders spin webs,
build nests and lay eggs. The webs or nests can be very small, but they are very strong and can block the
ow of gas. Clean burner prior to use after storing, at the beginning of grilling season or after a period of one
month not being used
GAS BURNER: The gas burner is constructed of tubular stainless steel and should not require maintenance
other than inspection for insects/nests inside the air intake slots.
BURNER VALVE/REGULATOR: The regulator attaches directly to the end of the burner, which extends out
of the right end of the grill by, a 1- pound propane cylinder threads into the regulator. Only a factory supplied gas
valve/regulator must be used. (See parts list for replacement items.)
LP GAS REGULATOR CAUTION
This regulator is equipped with the required orice and is set for the required outlet pressure for this appliance.
This combination of orice size and pressure regulation specications provides the cooking performance intended
by the Table Top Grill. Substitution of regulator by any other device or any other manufacturer is dangerous and
could result in serious injury.
LP GAS REGULATOR
The gas pressure regulator is shipped loose and must be installed prior to operating your grill. This is a “slip-t”~
requiring no tools. See assembly instructions on page 6 for proper installation.
Care should be taken to store the regulator in a clean, secure location when the grill is not in use. The threaded
cylinder connection area should be kept clean and free of dust, dirt, sand or any foreign materials. Clean both
the regulator and LP cylinder threaded areas prior to connecting cylinder to regulator.
PROPANE FUEL: Warning - propane is a ammable gas. Improper handling may result in an explosion and/or
re and serious accident or injury. Your grill is designed to operate with propane (LP) gas only and is equipped
with the proper orice for propane gas.
CAUTION: Do not connect this grill with any gas supply other than propane. Propane gas is heavier than air
and settles in lower areas. Make certain adequate ventilation is available when using your grill. The gas cylinder
may be stored outside in a well-ventilated area out of the reach of children when the grill is not in use.
LP GAS CYLINDER: This grill is designed and intended to be used with a disposable propane cylinder with
a nominal fuel weight of 1 lb. Such a cylinder is approximately 4” in diameter and 7” long. The BARTON Table
Top Grill does not include an LP gas cylinder. This must be purchased separately and be found at most hardware
stores. The cylinder used must be constructed in accordance with the specications for LP cylinders of the U.S.
Department of Transportation (DOT) DOT-39 NRC232/290 MllIO.
SAVE THESE WARNINGS.

SAFETY INFORMATION
SAFETY INFORMATION
3 4
The LP gas cylinder shall be used only outdoors in a well-ventilated space and not in a building, garage, or
any other enclosed area. The Table Top Grill may be stored indoor if the LP gas cylinder is removed and stored
outdoor. The LP gas cylinder (not included) is threaded for connection directly to the gas regulator supplied with
this appliance. Care should be taken when threading the cylinder to the regulator to engage threads correctly
to achieve the proper and intended connection. When disconnecting or connecting the gas cylinder, be careful
that the regulator does not strike the grill, the ground, or any other surfaces. Replace the protective cap over the
threaded cylinder connection when removed from grill. If any di󰀩culty occurs when connecting or disconnecting
the cylinder to the regulator assembly, contact your local gas supplier for assistance.
When re-connecting the LP gas cylinder to the regulator, be sure to hand-tighten until snug. This connection
should be inspected for damage and leak tested after each re-connection.
To leak test, make a soap solution of one part liquid detergent and one part water. You will need a spray bottle,
brush, or rag to apply the solution to the tting. Bubbles indicate leaks.
PREPARATION
Before beginning assembly, installation or operation of product, make sure all parts are present. Compare parts
with package contents list and diagram above. If any part is missing or damaged, do not attempt to assemble,
install or operate the product. Contact customer service for replacement parts.
• Estimated Assembly Time: 10-15 minutes
• Tools Required for Assembly: Phillips Screwdriver and wrench (not included)
Note: The right and left sides of the grill are designated as if you are facing the front of the grill.
THE MARKING OF INJECTORS
The marking of injectors as diagram is the injector size.
REGULATOR AND HOSE ASSEMBLY:
After the assembly has been secured, turn on the gas and check for leaks. See the following Checking for gas
leaks,. Make certain this procedure is carried out in well-ventilated area and never in the presence of a ame,
spark or heat source.
· Never use a dented or rusty LP tank.
· Normally, it’s necessary to change the hose of regulator every 4 years.

ASSEMBLY
3 4
Fig 1: Install the grease tray under the rebox as
shown below.
Fig 2: Put the ame tamer on the burner then put
the grid on the rebox. Connect he gas hose to the
unit tightly as shown below.
TANK INSTALLATION
If the outdoor cooking appliance is not
in use, the gas must be turned “OFF” at the Liquid Propane Cylinder.
If the outdoor cooking gas appliance is not in use, the gas must be
turned o󰀨 at the supply cylinders. Storage of an outdoor cooking
gas appliance Indoor is permissible only if the cylinder(s) is/are
Disconnected and removed from the outdoor cooking gas appliance.
Cylinder(s) must be stored outdoors out of the reach of children and
must not be stored in a building, garage or any other enclosed area.
Cylinder(s) used must include a collar to protect the cylinder valve.
The specic size and capacity of 20lb. L.P. cylinder (18-1/4” (46.35cm)
high, 12-1/4” (31cm) diameter) Cylinder(s) to be used only.
Note: Always keep the cylinder at 90° (upright) orientation to provide vapor withdraw. Keep the fuel supply hose
away from any heated surface(s).
Place dust cap on cylinder valve outlet whenever the cylinder is not in use. Only install the type of dust cap
on the cylinder valve outlet that is provided with the cylinder valve. Other types of cap or plugs may result in
leakage of propane.
GAS HOOK-UP
Only the pressure regulator and hose assembly suitable for the grill should be used. Any replacement pressure
regulator and hose assembly must be specied by the grill manufacturer.
This grill is congured for Propane, butane or LPG. Do not use a Natural Gas supply. Total gas consumption (per
hour) with all burners set on “HI”:
Main burners 20,000BTU(5.8kw).
Total 20,000BTU(5.8kw).

SAFETY INFORMATION
OPERATION
5 6
LEAK TESTING
GENERAL
Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete ga tightness
check must be performed at the installation site due to possible mishanding in shipment, or excessive pressure
unknowingly being applied to the unit. Periodically check the whole system for leaks following the procedures
listed below. If the smell of gas is detected at any time you should immediately check the entire system for leaks.
BEFORE TESTING
Make sure that all packing material is removed from the grill including the burner tie-down straps. DO NOT
SMOKE WHILE LEAK TESTING. NEVER PERFORM LEAK TEST WITH AN OPEN FLAME. Make a soap
solution of one part liquid detergent and one part water. You will need a spray bottle, brush, or rag to apply the
solution to the ttings. For the initial leak test, make sure the L.P. cylinder is full.
TO TEST
1. Make sure the control valves are in the “OFF” position, and turn on the gas supply.
2. Check all connections from the LP gas regulator and supply valve up to and including the connection to the
manifold pipe assembly (the pipe that goes to the burners). Soap bubbles will appear where a leak is present.
3. If a leak is present, immediately turn o󰀨 the gas supply and tighten the leaky ttings.
4. Turn the gas back on and recheck.
5. Should the gas continue to leak from any of the ttings, turn o󰀨 the gas supply and contact your local re
department.
Only those parts recommended by the manufacturer should be used on the grill. Substitution will void the warranty.
Do not use the grill until all connections have been checked and do not leak.
GAS FLOW CHECK
Each grill burner is tested and adjusted at the factory prior to shipment; however, variations in the local gas
supply may make it necessary to adjust the burners. The ames of the burners should be visually checked.
Flames should be blue and stable with no yellow tips, excessive noise or lifting. If any of these conditions exist,
check to see if the air shutter or burner ports are blocked by dirt, debris, spider webs, etc.
Check all gas supply ttings for leaks before each use. It is handy to keep a spray bottle of soapy water near the
shut-o󰀨 valve of the gas supply line. Spray all the ttings. Bubbles indicate leaks.

OPERATION
5 6

SAFETY INFORMATION
OPERATION - LIGHTING THE GRILL
7 8

OPERATION - LIGHTING THE GRILL
7 8

SAFETY INFORMATION
TROUBLESHOOTING
910
PARTS

910
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE
OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED
TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR
EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN
BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES
ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR
REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT
PARTS THERETO.
Record Product’s Serial Number Here:
Note: If product has no serial number, record month and year of purchase instead.
Note: Some parts are listed and shown for illustration purposes only and are not available
individually as replacement parts.
MADE IN CHINA
DISCLAIMER
PARTS