Brinkmann Elite Series 4685 User manual

3067441
Elite Series
4685
Natural Gas
Conversion Kit
PROFESSIONAL INSTALLATION MANUAL
WARNING
HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND
INSTRUCTIONS ARE IGNORED. READ AND FOLLOW ALL WARNINGS AND
INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY, INCLUDING
DEATH OR PROPERTY DAMAGE.
ASSEMBLY AND OPERATING INSTRUCTIONS
SAVE THIS MANUAL FOR FUTURE REFERENCE
NOTICE TO
PROFESSIONAL INSTALLER:
LEAVE THESE INSTRUCTIONS WITH
THE GRILL OWNER FOR FUTURE
REFERENCE.
THIS NATURAL GAS CONVERSION KIT CAN BE USED ONLY WITH
MODEL 810-4685-0 PRO SERIES GRILL

1
WE WANT YOU TO USE YOUR CONVERSION KIT FOR YOUR GRILL AS SAFELY AS
POSSIBLE. THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT THE
ATTENTION TO POSSIBLE HAZARDS AS THE GRILL IS CONVERTED AND USED AS A
NATURAL GAS GRILL. WHEN YOU SEE THE SAFETY ALERT SYMBOL
PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS!
READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY
BEFORE CONVERTING AND OPERATING YOUR GRILL.
DANGER
IMPORTANT SAFETY
WARNINGS
FOR YOUR SAFETY:
IF YOU SMELL GAS:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open the Lid.
4. If odor continues, leave the area and immediately call your gas supplier or your fire department.
FOR YOUR SAFETY:
1. DO NOT store or use gasoline or other liquids with flammable vapors in the vicinity of this or
any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other
appliance to avoid the possibility of explosion.
WARNING
Installer Company
or Service Name: __________________________________________________________
________________________________________________________________________
Technician Name: __________________________________________________________
Installation Date: __________________________________________________________
Failure to follow the instructions as written, or installation by other than a trained
professional, will void all manufacturer warranties.

2
General Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Installation Information and Safe Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Assembly Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–14
Connecting to Natural Gas Source . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Leak Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15–18
Pre-start Check List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Lighting Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19–21
Operating Grill and Helpful Hints . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22–26
Warranty Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
TABLE OF CONTENTS
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING: Be alert to the possibility of serious bodily injury if the instructions are not followed. Be sure to read and
carefully follow all of the messages.
CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
WARNING
This conversion kit shall be installed by a professional service technician in accordance with
the manufacturer's instructions as specified by the codes and requirements of the authority
having jurisdiction. The information in these instructions must be followed to minimize the risk
of fire or explosion or to prevent property damage, personal injury or death. The qualified
service agency performing this conversion assumes responsibility for the proper conversion
of the appliance of this kit.
Model Number: ____________________________________________________________
Serial Number: ____________________________________________________________
Date Purchased: __________________________________________________________
IMPORTANT: Fill out product record information below.
A replacement Rating Label is provided with this kit and needs to be applied when the
conversion is completed.

3
WARNING
• Never use liquid propane gas in a unit designed for natural gas.
• Never use charcoal briquets or lighter fluid in a gas grill.
• Leak test all connections before first use, even if grill was purchased fully assembled.
• Never check for leaks using a match or open flame.
CAUTION! Strong odors, colds, sinus congestion, etc. may prevent the detection of natural
gas. Use caution and common sense when testing for leaks.
• Always keep your gas grill free and clear of gasoline, paint thinner, or other flammable vapors
and liquids or combustible materials.
• Always check the grill prior to each use as indicated in the "Pre-Start Check List" section of this
manual.
• DO NOT use back rotisserie burner when main burners are in use.
•DO NOT obstruct the flow of combustion or ventilation air.
• Never place more than 15 pounds on the side burner. DO NOT lean on the side burner shelf.
• Keep children and pets away from hot grill. DO NOT allow children to use or play near this grill.
• DO NOT leave the grill unattended while in use.
• DO NOT allow the gas hose to come in contact with hot surfaces.
• DO NOT allow grease from drain hole to fall on hose.
• Keep any electrical supply cords away from water or heated surfaces.
• Keep a fire extinguisher on hand acceptable for use with gas products. Refer to your local
authority to determine proper size and type.
• For household use only. DO NOT use this grill for anything other than its intended purpose.
• DO NOT use while under the influence of drugs or alcohol.
• Grill is hot when in use. To avoid burns:
• DO NOT attempt to move the grill.
• Lock the wheels so the unit does not accidentally move.
• Wear protective gloves or oven mitts.
• DO NOT touch any hot grill surfaces.
• DO NOT wear loose clothing or allow hair to come in contact with grill.
USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GAS GRILL.
FAILURE TO ADHERE TO THE SAFETY WARNINGS AND GUIDELINES IN THIS
MANUAL COULD RESULT IN SEVERE BODILY INJURY OR PROPERTY DAMAGE.
SAVE THIS MANUAL FOR FUTURE REFERENCE.
GENERAL WARNINGS

4
WARNING
INSTALLATION INFORMATION:
The installation of this appliance must be in accordance with:
All applicable local codes, or in the absence of local codes, either:
• National Fuel Gas Code ANSI Z223.1 NFPA 54
• Natural Gas and Propane Installation Code: CAN/CGA B149.1
• Natural Gas Installation Code: CAN/CGA B149.1 (Canada)
This kit converts your grill for natural gas use at 7 inch water column supply pressure. To check your
pressure contact your local natural gas company. If the supply pressure is different than 7 inch,
contact a certified plumber for assistance. Not for use with LP gas.
• FOR OUTDOOR USE ONLY. DO NOT operate indoors or in an enclosed area such as a garage,
shed or breezeway.
• Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to
prevent dangers associated with gas accumulation and toxic vapors. We recommend your grill
be situated at least 10 feet (3.1 m) from buildings.
• Maintain a minimum clearance of 24 inches (61 cm) between all sides of grill and walls or other
combustible material. DO NOT use grill under overhead unprotected combustible construction.
• DO NOT use or install this grill in or on a recreational vehicle and/or boat.
Connection should be made by a certified plumber. Supply the plumber with a copy of these
instructions. Incorrect connection can result in a gas leak with possibility of fire.
DANGER

Natural Gas Manifold
Natural Gas Side Burner Valve
Natural Gas Rotisserie Burner Orifice
12' Hose with Quick Disconnect Coupler
PARTS BAG CONTENTS
Make sure you have all items listed under PARTS LIST before you begin
the installation process.
Your parts will include:
5
ASSEMBLY INSTRUCTIONS
YOU MUST BE A LICENSED PLUMBER TO CONVERT THIS GRILL.
READ ALL SAFETY WARNINGS & ASSEMBLY INSTRUCTIONS CAREFULLY
BEFORE ASSEMBLING OR OPERATING THE CONVERTED GRILL.
The following tools are required to assemble the Elite Series 4685 Conversion Kit:
• Phillips Head Screwdriver
• Adjustable Wrench
(Proof of purchase will be required.)
Inspect contents of the box to ensure all parts are included and undamaged.
FOR MISSING PARTS, PLEASE CALL CUSTOMER SERVICE AT 800-527-0717.
1
2
3
44
2
1
3

6
CAUTION! Some parts may
contain sharp edges.
Wear protective gloves
if necessary.
NOTE: Make sure all control knobs are
in the off position, LP tank valve
is closed and tank is
disconnected from regulator and
removed from grill.
Step 1
Remove hose / regulator from side
burner valve and main burners
manifold by unscrewing hose /
regulator nuts. Remove igniter wire
from electrode.
Step 2
Remove control knobs and bezels
from main control panel. Set aside for
later use.
NOTE: It is helpful to keep the screws
with the components as they
are removed for ease of
reassembly.
Hose / Regulator Nuts
Main Control
Panel Bezels
Igniter Wire

7
Step 3
Remove M4 X 10mm bolt from side
table front panel and grill body.
Loosen four M6 X15mm bolts
halfway. Lift table up and slide over
bolts. Remove side table from left
side of grill body.
Step 4
Remove M4 X 10mm bolt from side
burner assembly front panel and
grill body. Loosen four M6 X15mm
bolts halfway. Lift side burner
assembly up and slide over bolts.
Remove side burner assembly from
right side of grill body.
Left Side Of Grill
Right Side Of Grill

8
Step 5
Remove control knob and bezel from side
burner assembly. Remove old burner valve,
then insert the conversion side burner valve
assembly through the hole in the side burner
table base. Firmly seat the valve nozzle into the
burner venturi. Replace side burner bezel with
screws used previously and re-attach side
burner control knob.
Step 6
Remove igniter cap and battery from igniter.
Remove lock nut to allow igniter to hang freely
from control panel.
Step 7
Loosen gas manifold nut.
Igniter Cap Battery Lock Nut
Gas Manifold Nut
Side
Burner
Valve
Burner Venturi
Valve
Nozzle
Side
Burner
Control
Knob
Bezel

Step 8
Remove six bolts from control panel on
both right and left side of grill body.
Step 9
Detach the back rotisserie gas supply
line, by loosening the gas line nut. Let
the supply line hang freely.
NOTE: Bending the hose could damage
the supply line.
Gas Line Nut
9
Right side
of grill
Left side
of grill
Bolts
Bolts
Manifold Nut