Bartscher FTG92MC1 Assembly instructions

GAS-GRI D DLEP LATTE
GAS GRIDDLE PLATE
PLAQUE À GRILL À GAZ
GRIGLIA GAS
PARRILLA A GAS
CHAPA DE GRILL GAS
GAS GRILLPLAAT
PŁYTA GRILLOWA GAZOWA
Rev.-Nr.: 01-2017
INST ALLATIONS-, BE DIE NUN GS-
UN D W ART UNGS ANW EISU NGE N
INST ALLATION, OPER ATING
AND MAINTENANC E NSTRU CTIONS
MA NUEL D'INSTALLATION,
D' UTILISATIO N ET D'E NTRETIEN
MA NUALE DI INST ALLA ZIONE ,
USO E MANUT E NZIONE
MA NUAL DE IN STALAC IÓN,
USO Y MANTEN IMIE NT O
MA NUAL DE INSTAL AÇÃO,
UT ILI ZAÇÃO E MAN UTENÇÃO
HA NDL EIDI NG VOOR INSTALLATIE,
GE BRUIK EN ONDE RHOUD
W SK AZÓW K I DO TY CZĄCE INSTALACJ I,
UŻYTKOW ANI A I KO NS ERW ACJ I
DE
GB
FR
IT
ES
PT
NL
PL
2955041 / FTG91MA1
2955081 / FTG92MA1
2955061 / FTG92MC1

TECHNISCHE ÄNDERUNGEN VORBEHALTEN!
TECHNICAL CHANGES RESERVED!
SOUS RÉSERVE DE MODIFICATIONS TECHNIQUES !
CI RISERVIAMO LA POSSIBILITÀ DI INTRODURRE MODIFICHE TECNICHE!
¡SE RESERVA EL DERECHO A INTRODUCIR MODIFICACIONES TÉCNICAS!
SUJEITO A ALTERAÇÕES TÉCNICAS!
TECHNISCHE WIJZIGINGEN VOORBEHOUDEN!
WPROWADZANIE ZMIAN TECHNICZNYCH ZASTRZEŻONE!
PL
IT
DE
PT
NL
ES
FR
GB

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1. TABLE OF CONTENTS
1. TABLE OF CONTENTS ..................................................................................................................... 1
2. INDEX................................................................................................................................................. 2
3. SAFETY.............................................................................................................................................. 3
4. GENERAL INFORMATION AND WARNINGS................................................................................... 4
4.1. General guidelines ................................................................................................................... 4
4.2. Description of the device.......................................................................................................... 4
4.3. Elements and accessories ....................................................................................................... 4
4.4. Protection devices.................................................................................................................... 5
4.5. Index plate................................................................................................................................ 5
4.6. Exchange of components (service technician) ........................................................................ 6
5. USE AND OPERATION ..................................................................................................................... 6
5.1. Description of the controls........................................................................................................ 6
5.2. Burner ignition.......................................................................................................................... 6
5.3. Installation of anti-splash cover................................................................................................ 7
5.4. Guidelines on how to use the device ....................................................................................... 7
6. CLEANING AND MAINTENANCE ..................................................................................................... 8
6.1. Guidelines on cleaning and maintenance................................................................................ 8
6.2. Correct maintenance................................................................................................................ 8
6.3. Cleaning of the grill plate.......................................................................................................... 8
7. PROBLEMS DURING OPERATION.................................................................................................. 9
8. INSTALLATION.................................................................................................................................. 9
8.1. Packaging and unpacking........................................................................................................ 9
8.2. Installation (service technician).............................................................................................. 10
8.3. Gas connection (service technician)...................................................................................... 11
8.4. Extraction of fumes................................................................................................................. 11
8.5. Installation of the appliance in a line...................................................................................... 12
8.6. Modification for other type of gas (service technician)........................................................... 12
8.7. Inspection (service technician)............................................................................................... 12
9. SETTINGS (service technician)........................................................................................................ 13
9.1. Setting a minimum value on the gas valve 25-ST.................................................................. 13
9.2. Setting a minimum value of 630 valve ................................................................................... 13
9.3. Replacement of burner nozzles ............................................................................................. 14
9.4. Setting the air inlet on the burner........................................................................................... 15
9.5. Replacement of the ignition flame nozzle .............................................................................. 15
10.APPLIANCE DISPOSAL .................................................................................................................. 16
ATTACHMENTS.......................................................................................................................................I
Bartscher GmbH
Franz-Kleine-Str. 28
33154 Salzkotten Tel.: [phone] Service-Hotline: [phone]
Germany Fax: [phone] (14ct/Min. aus dem deutschen Festnetz)

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2. INDEX
A
APPLIANCE DISPOSAL 16
B
Burner ignition 6
C
Cleaning of the grill plate 8
Correct maintenance 8
D
Description of the controls 6
Description of the device 4
E
Elements and accessories 4
Exchange of components 6
Extraction of fumes 11
G
Gas connection 11
General guidelines 4
Guidelines on cleaning 8
Guidelines on regular use of the device 7
I
Index plate 5
Inspection 12
Installation 10
Installation of anti-splash cover 7
Installation of the appliance in a line 12
L
Longer interval in the use of the device 7
M
Maintenance 8
Modification for other type of gas 12
P
Packaging 9
PROBLEMS DURING OPERATION 9
Protection devices 5
R
Replacement of burner nozzle 14
Replacement of the ignition flame nozzle 15
S
SAFETY 3
Setting a minimum value of 630 valve 13
Setting a minimum value on the gas valve 25-ST 13
Setting the air inlet on the burner 15
SETTINGS 13
U
Unpacking 9

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3. SAFETY
Read carefully the guidelines and
instructions in the instruction manual
before you use the device.
The instruction manual contains general
information on how to safely use and maintain the
appliance.
Retain the manual for future reference.
The manufacturer took extra care when designing
and manufacturing to prevent any safety or health
hazard to the personnel operating the appliance.
Please read carefully the guidelines in the
instruction manual and instructions placed directly
onto the appliance. Above all, observe all the
safety instructions.
Do not intervene in or remove the protective
appliances installed in the appliance. Non-
compliance may lead to severe safety and health
hazard against people. We recommend to perform
a few tests to know the layout and main functions
of the control panel, particularly those to switch
the appliance on and off.
The appliance is intended only for the use it has
been designed for and any other use is
considered as the use not in compliance with the
intended use.
The manufacturer is not liable for material
damage or damage to person caused by
misapplication or incorrect application of the
appliance.
Any maintenance work that requires special
technical license or special skills may be
performed by qualified personnel only.
To provide hygiene and protect foods from dirt, all
the elements that have direct or indirect contact
with the foods and all border areas must be
thoroughly cleaned. Use only the cleaning agents
intended for use in contact with food and avoid
using flammable agents or harmful to health.
After every use of the device,
make sure that the burner is switched
off, control elements are deactivated
and gas supply line is disconnected.
During the installation, setting and
connection of the device to the gas supply
(Chapter 8 „INSTALLATION”) appropriate
safety measures need to be taken.
In case of prolonged interval in using
the device disconnect all power supply cables
and thoroughly clean the inside and outside
elements of the device (Chapter 6
„CLEANING AND MAINTENANCE”).
Never clean the device with jets of
water.

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4. GENERAL INFORMATION AND WARNINGS
4.1. General guidelines
The manual has been edited by the manufacturer
to provide the authorized personnel with the
information necessary to work with the device.
We recommend the intended readers to read the
manual carefully and comply with the information.
By reading the information contained in the
manual, hazards against people health and safety
may be prevented.
Retain the manual in an easily available place
throughout the time of use of the device to have
access and refer to the required information at
any time.
Special symbols, described below, have been
used to stress important information or draw
attention to essential data:
Warning
Indicate important safety
instructions. You should acquire the
proper conduct to prevent hazard
against people health and safety or not
to cause any damage.
Caution
Indicate essentials technical data that
you cannot ignore.
4.2. Description of the device
This device, which is called a GAS GRIDDLE
PLATE has been designed and manufactured for
professional gastronomy for direct preparation of
dishes. Depending on the needs, two version are
available –with one or two griddle plates.
1) Griddle plate
2) Lower part
3) Height-adjustable feet.
4) Gas connection
5) Extractor: Fume extraction.
6) Gas control knob: it adjusts the
temperature of the griddle plate
7) Burner ignition: Piezo igniter
4.3. Elements and accessories
The device is delivered with the following
elements:
A. Oil drip tray.
On order, we can provide the following
accessories:
A. Splash guard
B. Sealing plug
1
2
3
4
5
6
7

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4.4. Protection devices
The device is equipped with the following
protection systems:
A. Safety thermocouple: it blocks the gas
supply if the flame goes out.
B. Safety thermostat: it blocks the gas supply in
case of overheating (only for chromed
versions).
C. Gas supply tap: to open and close the gas
line.
Check daily that the protection
devices are mounted correctly and
operational.
If the safety thermostat is released, the initial work
settings of the device must be set again in the
same position.
1. Leave the griddle plate to cool down.
2. Open the door (D).
3. Press the safety thermostat button (B), to
activate the gas supply again.
4. Close the door (D).
When using the devices with two griddle plates, in
order to detect the working thermostat, check
which burner is not working and press the button
of the appropriate thermostat.
4.5. Index plate
The rating plate shown in the drawing is fixed
directly on the device. It includes all guidelines
and information required for safe use.
1) EAN number
2) Art. no./ model no. / CE certificate no.
3) Category of device / type of design
4) Power / gas consumption / Factory setting
for specified gas type
5) Heat load
6) Production date
7) Series no.
8) CE Declaration of Conformity
9) WEEE symbol
A
B
C
D
A
Protection
device
1
2
8
3
4
6
7
5
9

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4.6. Exchange of components (service technician)
Before exchange of the
component switch on all the existing
protection devices.
First of all, switch off the gas valve and
prevent access to the appliance, which
in the case of activation may lead to
unexpected situations endangering the
safety and health of people.
If necessary, exchange the used components to
the original spare parts.
We are not liable for personal injury or
damage to the components that arise due to
application of other spare parts than original
or intervention into the device without the
manufacturer’s consent that may have altered
the safety requirements.
5. USE AND OPERATION
5.1. Description of the controls.
The elements controlling the essential functions
are located on the control panel of the device.
A) Gas control knob: it regulates the gas
supply and changes the temperature.
B) Piezo igniter: for igniting the ignition
flame of the burner.
5.2. Burner ignition
ON
A) In order to ignite the ignition flame, press the
knob of the selected gas burner and turn it left
(position 1). Light the ignition flame using a
match.
B) Hold the gas control knob for ca. 10 seconds in
order to heat up the thermocouple, then release
the knob.
C) To activate the gas burner, turn the gas control
knob left (position 2).
D) Set the power of the gas burner (position 3).
Pos 1
Pos 2
Pos 0
P
Pos 3
Temperature
scale
A
B
Ignition Flame
symbol
Piezo igniter

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OFF
A) Turn the gas control knob right to switch the
gas burner off (position 1). B) Turn the gas control knob right to extinguish the ignition flame (position 0).
CHROME PLATED GRIDDLE
The device with the chrome plated
griddle should be heated up for ca. 30 minutes
in the temperature of 200 °C.
5.3. Installation of anti-splash cover
During the installation of anti-splash cover follow
the instructions below:
1. Put the back part on the heating plate (A).
2. Catch on both side parts (B) and position
them.
5.4. Guidelines on how to use the device
Longer interval in the use of the device
If the device is not used for prolonged time,
please follow these instructions:
1. Close the gas supply by closing the gas valve.
2. Thoroughly clean the appliance and adjacent
surfaces.
3. Apply the vaseline oil on the stainless steel
surfaces.
4. Perform all maintenance works.
Guidelines on regular use of the device
To guarantee the proper operation of the device,
follow these instructions:
Use only equipment recommended by the
manufacturer;
Verify whether the bottom of the oven was
inserted properly.
Do not use the device for deep
frying in oil or fat directly on the
griddle plate.
Do not grill deep-frozen products on
the plate: this may damage the plate.
Do not scrub the griddle plate in order
to remove food residues, in particular special
care should be taken when cleaning the
chrome plated griddle.
Regularly instruct the specialist personnel to
perform the following maintenance works:
Installation pressure and tightness
control;
Thermocouples functionality control;
Control of operation of the extractor and
possible cleaning;
Control of safety thermostats.
A
B

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6. CLEANING AND MAINTENANCE
6.1. Guidelines on cleaning and maintenance
Before you start maintenance
works, turn on all the mounted
protective devices.
First of all, switch off the gas valve
and prevent access to the appliance,
which in the case of activation may
lead to unexpected situations
endangering the safety and health of
people.
6.2. Correct maintenance
Proper maintenance includes daily cleaning of all
components which have contact with food
products, and regular maintenance of drain pipes.
Careful maintenance ensures the best
performance, longer life of the device and proper
operation of the protective devices.
Never direct the water stream or high pressure jet
towards the device.
To clean the stainless steel, do not use iron wool
or iron brush as they may leave iron particles on
the surface that form rust in result of oxidation.
Use the wooden or plastic spatula, or soft
cleaning sponge to remove the dried remains.
If the appliance is not used for a prolonged time,
apply the Vaseline oil on all stainless steel parts
and air the room regularly.
Do not use any clearing agents
that contain substances hazardous or
harmful to health (solvents, petrol. etc.).
At the end of the working day clean:
grill plate
device.
6.3. Cleaning of the grill plate
Follow the instructions below.
1. Remove food residuals from the grill plate
with use of spatula (particular caution is
required in case of chrome-plated grill
plate).
2. Apply the fat dissolving agent on the grill plate
and leave for few minutes.
3. Close the drain hole with appropriate plug.
4. Pour hot water on the grill plate and leave for
few minutes.
5. Remove the fat drip tray.
6. Put the receiving container under the outlet
hole.
7. Remove the plug and wait for water to drain.
8. Thoroughly clean and dry the grill plate.
We recommend to wash the
accessories in the dishwasher.
Thoroughly and dry the grill plate to
avoid rust and apply the protective layer of
vaseline oil.

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7. PROBLEMS DURING OPERATION
The information below is provided to recognize
and repair any failures that may occur when
operating the device.
Some of the failures can be repaired by the user,
others require thorough specialist knowledge.
Such problems may be solved exclusively by the
qualified personnel.
Problem
Cause
Possible solution
Gas smell
The smell is sometimes released
when extinguishing the flame
Close the gas valve and air the room.
Ignition flame does not start.
The igniter does not work.
Check the operation of the igniter.
Ignite the flame manually.
Air in the pipes in connection with
the long downtime.
The flame still does not start.
The thermocouple is not hot
enough
Extend the ignition process.
Check whether the safety
thermocouple is released.
The ignition flame burns, but
the igniter does not ignite the
burner.
Check the working thermostat.
If the problem continues,
contact the customer service.
Yellow flame.
Contaminated burner or blocked
extractor.
Clean the burner and leave to dry off.
If the problem continues,
contact the customer service.
8. INSTALLATION
8.1. Packaging and unpacking
During unloading and when installing the device
follow the information from the manufacturer
placed directly on the packaging and in this
manual.
To lift and transport the product plan to use a fork
lift or stacker, and pay attention to even weight
distribution to avoid a risk of tilting of the
packaging (avoid excessive incline!).
While using the elevator pay
attention to the gas supply hoses and
position of feet.
The packaging consists of the carton packaging
and wooden pallet. There are symbols printed on
the carton packaging that according to the
international agreements inform about the
regulations to follow when loading and unloading,
transporting and storing the appliance.
When collecting the goods check if the packaging
is complete and has not been damaged during
transport.
Any damage should be immediately reported to
the shipping company.
Unpack the device as soon as possible to check if
the device is not damaged.
Do not use a sharp object to cut the carton box. It
may damage the stainless steel inside the box.
THIS
SIDE UP
CAUTION
GLASS
KEEP DRY

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Remove the carton packaging from bottom to top.
When unpacked check if the device is according
to the order.
In case of any difference inform the sales agent
immediately.
Do not store the packaging
materials (nylon bags, polystyrene
foam, clips ...) in the reach of children!
Remove the protective PVC layer from the out and
inner surfaces. If possible, do not use any metal
tools.
8.2. Installation (service technician)
All the stages of the installation must be carefully
planned.
The location should be equipped with all supply
connections and production waste outlet. The
location should also be properly lit and comply
with all hygiene and sanitary requirements
according to the binding regulations.
The appliance should be installed with the minimum
5 cm clearance from the wall, if the wall is not
resistant to the minimum temperature of 150 °C.
Locate the device in the horizontal position by
adjusting the individual feet.
When the device is to be
installed near the walls, partitions,
kitchen cabinets, decorative elements,
etc., they must be made from non-
flammable materials or covered with
suitable non-flammable materials.
To ensure the correct operation
of the device, the device must be
installed and operated in the
thoroughly ventilated room only.
Internal installation of the gas supply and the rooms
in which the appliance is housed, must comply with
the local regulations applicable in the country in
which the appliance is used (Regulation of 12 June
96 and UNI-CIG 87/23).
In order to ensure the proper gas burning in
the igniters, the required volume of air, that is
ca. 2 cubic meters per hour for every kW of
installed power, must be supplied.
ID 06
5 cm

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8.3. Gas connection (service technician)
A gas connection must be performed in
compliance with the applicable regulations.
Before connecting the appliance, check the
technical data, type of gas, working pressure and
flow rate which are provided on the rating plate.
The installation is performed by connecting the
connection pipe of the appliance with a pipe of the
gas distribution network. A shut-off valve must be
installed on the connection to shut the gas supply
off if necessary.
If there are significant pressure differences in the
gas supply installation, it is recommended to
install a pressure regulator.
After the installation, check the gas connection for
tightness.
When looking for gas leaks do
not use the open flame!
8.4. Extraction of fumes
Installation of the type “A” devices does not
envisage connection to the fume exhaust system,
but to the appropriate extraction hood which
discharges the fumes to outside.
Installation under the extraction hood (A)
Place the device under the extraction hood (1)
and attach a pipe to the device outlet of the size
as shown on the figures.
The end of the fume extraction pipe should be
located at least 1.8m above the floor.
Gas supply of the device should
be directly subjected to forced
extraction system: blocking of the fan
must shut the gas supply off.
The fan must switch on automa-
tically when the gas valve is open.
ID 08

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8.5. Installation of the appliance in a line
To fix the appliance in a line (neighbouring) follow
the steps:
Dismantle the control panel, and remove the cast
iron frame from the chimney if necessary.
Apply the sealing tape (A) onto the joining sides.
Place the appliances next to each other and in a
horizontal position (by adjusting the feet).
Connect the appliances with the joining elements.
8.6. Modification for other type of gas (service technician)
The device has been checked by the
manufacturer for the type of gas shown on the
rating plate. If a different type of gas is used,
follow these instructions.
1. Close the gas valve (A).
2. Replace the burner nozzle (see chapter 9.3).
3. Replace the nozzle of the ignition flame
(see chapter 9.5).
4. Set a minimum value on the burner gas control
knob (see chapter 9.1).
5. Remove the sticker from the rating plate and
apply a new sticker which includes the used
gas type (item 4 of the rating plate).
8.7. Inspection (service technician)
Before starting the device, the installation check-
up should be run to evaluate the working
conditions of every single component and identify
any errors.
It is recommended to run the following check-ups:
1. Open the gas valve and check the tightness of
connections;
2. Check whether the igniter starts and burns
properly.
3. Check and adjust, if necessary, the gas
pressure and flow rate in Max and Min
positions (see chapter 9.1)
4. Check whether the safety thermostat
operates properly.
5. Check gas pipes for leakages.
ID 12
A
A
B
C
C

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9. SETTINGS (service technician)
Before setting the appliance,
first of all switch on all the protection
devices.
In particular deactivate the gas valve
and prevent access to the appliance,
which in the case of activation may
lead to unexpected situations
endangering the safety and health of
people.
9.1. Setting a minimum value on the gas valve 25-ST
These settings are required only if the connected
type of gas differs from the checked gas, after
connecting to the gas supply.
Before performing this setting, check whether the
gas pressure is compliant with the value of
nominal pressure (see table).
Follow these instructions.
1. Close the gas valve.
2. Remove the gas control knob (A).
3. Loosen the screws (B) and remove the
control panel (C).
4. Take out the injector Dand replace it for a
new one which is appropriate for the used
type of gas (see attachment). After the
setting seal the screw.
5. Finally, reattach the control panel (C) and
the gas control knob (A).
9.2. Setting a minimum value of 630 valve
These settings are required only if the
connected type of gas differs from the
checked gas, after connecting to the gas
supply. 
Before performing this setting, check
whether the gas pressure is compliant with
the value of nominal pressure (see table
attachments).
D
C
A
B
ID 09
ID 13

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Follow these instructions.
1. Close the gas valve.
2. Remove the gas control knob (A).
3. Loosen the screws (B) and remove the
control panel (C).
4. Take out the injector Dand replace it for a
new one which is appropriate for the used
type of gas (see attachment). After the
setting seal the screw.
5. Finally, reattach the control panel (C) and
the gas control knob (A)..
After completing all calibration
and adjustment work, check the gas
installation for leakages and whether
the device operates properly.
Make sure that the flame is stable
at minimum and maximum output
pressure.
After adjustments, attach the prepared
sealing marks and/or seal calibration screws.
9.3. Replacement of burner nozzles
Follow these instructions.
1. Close the gas valve.
2. Remove the gas control knob (A).
3. Loosen the screws (B) and remove the control
panel (C).
4. Remove the nozzle C and replace it with a
nozzle intended for the used gas (see table).
5. Finally, set the device to the initial status
ID 17
D
C
A
B
C
A
B
D

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9.4. Setting the air inlet on the burner
Follow these instructions.
1. Close the gas valve.
2. Remove the gas control knob (A).
3. Loosen the screws (B) and remove the control
panel (C).
4. Loosen the screw (D) and set the sleeve (E)
depending on the type of used gas (see table
in attachments).
5. Finally, set the device to the initial status.
9.5. Replacement of the ignition flame nozzle
Follow these instructions.
1. Close the gas valve.
2. Remove the gas control knob (A).
3. Loosen the screws (B) and remove the control
panel (C).
4. Ignition flame is located near the burner.
5. Loosen the nut (D).
6. Take out and replace the nozzle.
7. Retighten the nut and set the device to the
initial status.
8. Adjust with a screw (E).
D
C
A
B
E
E
H
ID 16
E
D
C
A
B

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10. APPLIANCE DISPOSAL
The appliance is marked in conformity
with the European Directive 2002/96/EG
WASTE ELECTRICAL AND ELECTRONIC
EQUIPMENT (WEEE).
By disposing the appliance in
accordance with the regulations the
user contributes towards prevention of
adverse effects on environment and
health.
The symbol on the product or
attached manual indicates that the product cannot
be considered as ordinary household waste and
should be transferred to a special collection point
for electrical and electronic appliances for
recycling.
Local waste management regulations should be
observed.
Further information on procedure, reusing and
recycling of the product is available in local
offices, waste management unit or with the
product sales agent.
Bartscher GmbH
Franz-Kleine-Str. 28
33154 Salzkotten phone: [phone]
Germany fax: [phone]

I
ANLAGEN
ATTACHMENTS
ANNEXES
ALLEGATI
ANEXOS
ANEXOS
BIJLAGEN
ZAŁĄCZNIKI

II
Modelle Brenner
ΣQn
Gasverbrauch
Model Burner Gas consumption
Modèlle Brûleur Consommation de gaz
Modello Bruciatore Consumo gas
Modelo Quemador Consumo de gas
Modelo Queimador Consumo de gás
Model Brander Gasverbruik
Model Palnik Zużycie gazu
G20 G25 G30 G31
9 kW kW m³/h m³/h kg/h kg/h
FTG91MA1 1 9 0,952 1,108 0,710 0,699
FTG92MA1 2 18 1,905 2,215 1,419 1,398
FTG92MC1 2 18 1,905 2,215 1,419 1,398