Battery Supplies BAT/49494 User manual

Nijverheidslaan +50/56, B-8540 Deerlijk - BELGIUM
Tel [phone] - Fax [phone]
[email protected] - www.batterysupplies.be
MANUAL BAT/49494 -
BAT/49495
Content
Safety Guidance................................................................................................... 2
Warning............................................................................................................... 2
Precaution.......................................................................................................... 2
1. PRODUCT OVERVIEW
1.1 Product Appearance...............................................................................3
1.2 Reference Standard...............................................................................4
1.3 Product Specification..............................................................................4
1.4 Product Package...................................................................................5
1.5 Charging Principle..................................................................................5
2. Technology Index
2.1 Environmental Performance...................................................................6
2.2 Electrical Properties...............................................................................6
2.3 Mechanical Properties...........................................................................6
2.4 Product Function....................................................................................7
3. Instructionsand Status Display.................................................................7
4. Troubleshooting.....................................................................................10
After Sale service:..................................................................................11
2

Nijverheidslaan +50/56, B-8540 Deerlijk - BELGIUM
Tel [phone] - Fax [phone]
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MANUAL
Safety Guidance
Warning
Strictly forbidden for non-professionals to modify, disassemble or repair the equipment.
External wires or adapters/converters are strictly prohibited.
Stop using the device immediately when charging failure or abnormality occurs.
It is strictly forbidden to have water contact plugs on yourhands.
Touch charging plug pin and EV charging socket is strictly prohibited.
Must be used at rated voltage.
Strictly forbidden to use the equipment in case of softening, wear of charging cable,
rupture of insulation layer or any other damage.
Strictly forbidden for children to touch or use the device. Do not let children get close
when using it.
Strictly forbidden to replace the original plug or socket of the equipment. If there is a fitted
plug or socket, please find a professional staff to install it.
Precaution
Strictly forbidden to submerge AC charging device in water.
Strictly forbidden for objects to enter the end of charging connector and plug.
Strictly forbidden to tread on charging cables, pull cables, bend or knotcables.
Strictly forbidden to use the equipment in thunderand lightning weather.
Strictly forbidden to drop chargers or press heavy objects on their surfaces.
Strictly forbidden to place the equipmentnear the object which will produce high
temperature when charging.
Statement: This product is only used for charging electric vehicles, not for other purposes.
3
BAT/49494 -
BAT/49495

Nijverheidslaan +50/56, B-8540 Deerlijk - BELGIUM
Tel [phone] - Fax [phone]
[email protected] - www.batterysupplies.be
MANUAL
1.Product Overview
The portable EV charger is a household charging device for electric vehicles. Its
appearance is shown in Figure 1 and its interface is shown in Figure 2. The product meets
the requirements of IEC 61851-1:2017 and IEC 62752:2017 Mode 2 AC charging system.
It can be carried on board. One end is an AC charging connector that meets EN
62196-2:2017 and SAE J1772, the middle is an control box on the cables, and the other
end isapower plug.
1.1 Appearance
Figure 1: Portable EV charger
Figure 2 . portable EV chargerinterface block Diagram
4
BAT/49494 -
BAT/49495

Nijverheidslaan +50/56, B-8540 Deerlijk - BELGIUM
Tel [phone] - Fax [phone]
[email protected] - www.batterysupplies.be
MANUAL
1.2 Reference Standard
No.
Standard No.
Standard No.
1IEC
61851-1:2017
Electric vehicle conductive charging system – Part 1:
General requirements
2IEC 62752：
2017
In-cable control and protection device for mode 2 charging
of electric road vehicle (IC-CPD)
3EN
62196-2:2017
Plugs, socket-outlets, vehicle connectors and vehicle inlets –
Conductive charging of electric vehicles – Part 2:
Dimensional compatibility and interchangeability
requirements for a.c. pin and contact-tube accessories
4SAE_J1772-20
17
SAE_Electric_Vehicle_and_Plug_in_Hybrid_Electric_Vehicle
_Conductive_Charge_Coupler
1.3 Product Specification
Subject Specification
Item No. TS-PEC-002
Product Type1/ 2 Portable EV Charger
Specification
Type 2 16A/32A
plug Type F
Power side cable
L1
Length 700 mm,Specification 3*2.5mm²/3*6mm²
Control box on
cable
Meet
IEC61851-1:2017 & IEC 62752：2017
Control box size: 255mm（H）
x109mm(W)x55mm(D)
Car side cable L2 Length：4500mm,SIZE
3*2.5mm²+2*0.5mm²/3*6mm²+2*0.5mm²
Car side plug 16/32A,Meet EN 62196-2:2017/SAE_J1772-2017
Total cable Length 5.5M
5
BAT/49494 -
BAT/49495

Nijverheidslaan +50/56, B-8540 Deerlijk - BELGIUM
Tel [phone] - Fax [phone]
[email protected] - www.batterysupplies.be
MANUAL
Weight ≤3.6kg
Note：Actual size is subject to the actual product
1.4 Product Package
Five-layer corrugated carton packaging is used for transportation，measured 420mm（L）
x 420mm（W）x 200 mm（H）. 2PCS/CTN, together with product manual in it.
1.5 Charging Principle
Figure3. Charging Principle
Charging
status
Charging
connection
connected or
not
S2 Successful
charging or not
CP signal voltage①Explanation
Status1 No disconnect No 12±1V Fail to connect to the
vehicle
Status2 Yes disconnect No 9±1V S1 switches to the
PWM connected state,
and R3 is detected.
Status3 Yes connect Yes 6±1V Both OBS and power
supply are in working
condition
Figure4. CP signal control
Note：① According to IEC 61851-1：2017, high level maximum error ± 1V;
6
BAT/49494 -
BAT/49495

Nijverheidslaan +50/56, B-8540 Deerlijk - BELGIUM
Tel [phone] - Fax [phone]
[email protected] - www.batterysupplies.be
MANUAL
2.Technology Index
2.1 Environmental Performance
Article
Specification
Working temperature
-30℃~~65℃
Storage temperature
-40℃~~80℃
Workinghumidity
5%~~95%，No condensation
IP level
Control box IP67
Plug on car（Unconnected）IP54
Plug on car（connected）IP55
Altitude
≤2000m
Salt spray test
MEET IEC 62752:2017
Atmospheric pressure
80kPa~101kPa
Temperature and humidity
cycle
MEET IEC 62752:2017
Note：Avoided being used in the environment of corrosive liquids, flammable dust, strong
corrosive environment.
2.2 Electrical Properties
Article
Specification
Rated voltage 250V AC
Operating Voltage
120/240V
Rated frequency
50/60Hz
Rated current 32A
Control Pilot
IEC 61851-1：2017
Duty Ratio 53.3%
Frequency 1000Hz
Leakage Protection
Type B
AC leakage 30mA
DC leakage 6mA
Insulation
Resistance
＞10MΩ
2.3 Mechanical Properties
Article Specification
Life of plug-in and
plug-out
CEE 16/32A PLUG 5000 times
AC charging plug 10000 times
7
BAT/49494 -
BAT/49495

Nijverheidslaan +50/56, B-8540 Deerlijk - BELGIUM
Tel [phone] - Fax [phone]
[email protected] - www.batterysupplies.be
MANUAL
Flammability
Control box Meet: UL94 LV: V-0
EV Charging Plug Meet: UL94 LV: V-0
EV Charging
Cable
Meet: UL1581 LV: VW-1
EV rolling test Meet: IEC 62752:2017
Cable Deflection Meet: IEC 62752:2017
Drop Meet: IEC 62752:2017
Note：Plug-in and plug-out test is under no-load condition
2.4 Product Function
Article Specification
Output current 8A/10A/13A/16A/20A/32A
Leakage Protection（AC 30mA+DC 6mA
）
Support
Under voltage protection Support
Over voltage protection Support
Over temperature protection Support
Over current protection Support
Short circuit protection Support
Temperature check Support
Screen display Support
8
BAT/49494 -
BAT/49495

Nijverheidslaan +50/56, B-8540 Deerlijk - BELGIUM
Tel [phone] - Fax [phone]
[email protected] - www.batterysupplies.be
MANUAL
3. Instructions and Status Display
The operation steps are as follows:
Step 1: Connect with the power, the control box starts to be energized, the blue light bar is
always on, and the screen will display the gear and status.
Step 2: Connect the vehicle and insert the plug into the vehicle socket. The control panel
will automatically detect the connection status of the vehicle. After the connection is
successful, the connection indicator (green) will be turned on and kept constant, and the
screen will display the insertion status.
Step 3: Start charging and establish communication with the vehicle. Vehicles confirm the
control box on the cable by detecting the duty ratio of PWM signal
Maximum power current, charge indicator (green) breathing, screen will switch cycle
display power, electricity, temperature and charging time.
Step 4: Monitoring the charging process. During the charging process, the current,
leakage current and temperature of the cable control box during charging process are
monitored.If a fault occurs, the cable control box cuts off the power supply, stops charging,
the indicator (red) flickers, and the screen will display the fault name.
Step 5: Charging is over. The control box on the cable cuts off the power supply and stops
charging.
LED Status
Waiting for charging indicator Blue light is on constantly
Connection indicator Green light is on constantly
Charging indicator Green light flashes
Fault notification Red light flashes
9
BAT/49494 -
BAT/49495

Nijverheidslaan +50/56, B-8540 Deerlijk - BELGIUM
Tel [phone] - Fax [phone]
[email protected] - www.batterysupplies.be
MANUAL
LED display instruction
Status of
Standby
Status of
Connecting
Status of
charging
Voltage
Standby
Rated current
Voltage
Connecting
Rated current
Charging capacity
Voltage /Current
Rated current
Charging Time
Temperature
10
BAT/49494 -
BAT/49495

Nijverheidslaan +50/56, B-8540 Deerlijk - BELGIUM
Tel [phone] - Fax [phone]
[email protected] - www.batterysupplies.be
MANUAL
4.Troubleshooting
Trouble：Screen display：Resolution：
Leakage Protection Stop charging immediately.
The relay is cut off and the red
light flashes. You need to
manually power on
Over temperature
protection
When the temperature is
higher than 85 °C, the
charging will stop
automatically, the relay will be
disconnected, the red light will
start to flash, when the
temperature drops below
85 °C, and the charging
condition is met, the relay will
automatically pick up and start
charging.
When the temperature is
between 75 ° C and 85 ° C,
the control box will
automatically lower one gear
position. When the
temperature is lower than 75 °
C, the gear position will
automatically recover
Over-current protection If the maximum current is
higher than the limited, the
relay will be permanently cut
off, the red light will start to
flash, and it needs to be
manually powered on.
Short circuit protection /The fuse is blown and then
the power supply is no longer
continued. A new fuse needs
to be manually replaced to
recharge it.
11
BAT/49494 -
BAT/49495

Nijverheidslaan +50/56, B-8540 Deerlijk - BELGIUM
Tel [phone] - Fax [phone]
[email protected] - www.batterysupplies.be
MANUAL
Low voltage protection Under the minimum voltage
limit, the relay is cut off and
the red light flashes. After the
normal voltage is restored,
manual power-on can be
restored.
Over voltage protection Above the maximum limit
voltage, the relay is cut off and
the red light flashes. After
restoring the normal voltage,
the manual power-on can be
restored.
After Sale service:
Battery Supplies NV company, ensure the production lines of EV charging are
through strict quality inspection, within two years from the date of purchase under
the correct use of caused by product quality problems, the company will give users
the quality maintenance.
Product warrantypolicy:
1. Any failure happens within 7 days, we provide free return service, users need to
provide purchase invoice, warranty card, the original product package and original
accessories.
2. During the warranty period to apply for a free warranty service, you need to
provide pictures, product invoice, warranty card, the original product package and
original accessories.
3. All repair and install must be under the instruction of professional staff, warranty
service will not be enjoy if install or repair by yourself and at your own ricks.
Product warranty doesnot include the following：
1) All man-madedamage or damage to transport.
2) Users andunauthorized service agencies to dismantle and repair their own products.
3) Demolition of the standard, the use of improper use, such as damage caused by the
appearance of the product.
4) In the non-product under the provisions of the work environment caused by the failure
or damage, including beyond the workload.
5) Due to improper custody of the user caused by the failure anddamage
12
BAT/49494 -
BAT/49495

Nijverheidslaan +50/56, B-8540 Deerlijk - BELGIUM
Tel [phone] - Fax [phone]
[email protected] - www.batterysupplies.be
MANUAL
Warranty card:
Information register
Product name
Model
Warranty date
User name
Contact phone
Mail address
Dealers shop
Email address
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BAT/49494 -
BAT/49495