Baumr-ag Bt-689 User manual

Video Tutorial:

Tillers – Assembly

6 Blade Tiller/Cultivator

BT-689

User Manual

[Revision 3.0 February 2020]

READ THIS MANUAL CAREFULLY BEFORE USE – FAILURE TO DO SO MAY RESULT IN INJURY, PROPERTY DAMAGE

AND MAY VOID WARRANTY. • KEEP THIS MANUAL FOR FUTURE REFERENCE. • Products covered by this manual may

vary in appearance, assembly, inclusions, specifications, description and packaging.

The product is NOT supplied with engine oil, although traces of oil from the manufacturing process may be present. It is

essential to add adequate engine oil of the correct type to the engine before use. Failure to add engine oil will void the

product warranty.

6 Blade Tiller/Cultivator - BT-689

Safety

Safety messages are designed to alert you to possible dangers or hazards that could cause death, injury or

equipment or property damage if not understood or followed. Safety messages have the following symbols:

You WILL be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be KILLED or

SERIOUSLY INJURED if you do

not follow instructions.

You CAN be INJURED if you do

not follow instructions or equipment

damage may occur.

It is vital that you read and understand this

user manual before using the product,

including safety warnings, and any assembly

and operating instructions. Keep the manual

for future reference.

Safety precautions and recommendations

detailed here must be fully understood and

followed to reduce the risk of injury, fire,

explosion, electrical hazard, and/or property

damage.

Safety information presented here is generic

in nature – some advice may not be

applicable to every product. The term

"equipment" refers to the product, be it

electrical mains powered, battery powered or

combustion engine powered.

•Before Use - If you are not familiar with the

safe operation/handling of the equipment or

are in any way unsure of any aspect of

suitability or correct use for your

application, you should complete training

conducted by a person or organization

qualified in safe use and operation of this

equipment, including fuel/electrical handling

and safety.

•Do NOT operate the equipment in

flammable or explosive environments, such

as in the presence of flammable liquids,

gases or dust. The equipment may create

sparks or heat that may ignite flammable

substances.

•Keep clear of moving parts.

•Equipment may be a potential source of

electric shock or injury if misused.

•Do NOT operate the equipment if it is

damaged, malfunctioning or is in an

excessively worn state.

•Do NOT allow others to use the equipment

unless they have read this manual and are

adequately trained.

•Keep packaging away from children - risk

of suffocation! Operators must use the

equipment correctly. When using the

equipment, consider conditions and pay

due care to persons and property.

General Work Area Safety

•Work areas should be clean and well it.

•Do not operate the equipment if

bystanders, animals etc are within

operating range of the equipment or the

general work area.

•If devices are provided for connecting dust

extraction / collection facilities, ensure

these are connected and used properly.

Dust collection can reduce dust-related

hazards.

General Personal Safety

•Wear appropriate protective equipment

when operating, servicing, or when in the

operating area of the equipment to help

protect from eye and ear injury, poisoning,

burns, cutting and crush injuries. Protective

equipment such as safety goggles,

respirators, non-slip safety footwear, hard

hat, hearing protection etc should be used

for appropriate equipment / conditions.

Other people nearby should also wear

appropriate personal protective equipment.

Do not wear loose clothing or jewellery,

which can be caught in moving parts. Keep

hair and clothing away from the equipment.

•Stay alert and use common sense when

operating the equipment. Do not over-

reach. Always maintain secure footing and

balance.

•Do not use the equipment if tired or under

the influence of drugs, alcohol or

medication.

•This equipment is not intended for use by

persons with reduced physical, sensory or

mental capabilities.

General Fuel Safety

•Petrol/fuel/gasoline is extremely flammable

– keep clear of naked flames or other

ignition sources.

•Do not spill fuel. If you spill fuel, wipe it off

the equipment immediately – if fuel gets on

your clothing, change clothing.

•Do NOT smoke near fuel or when

refuelling.

•Always shut off the engine before

refuelling.

•Do NOT refuel a hot engine.

•Open the fuel cap carefully to allow any

pressure build-up in the tank to release

slowly.

•Always refuel in well ventilated areas.

•Always check for fuel leakage. If fuel

leakage is found, do not start or run the

engine until all leaks are fixed.

General Carbon-Monoxide Safety

•Using a combustion engine indoors CAN

KILL IN MINUTES. Engine exhaust

contains carbon-monoxide – a poison you

cannot smell or see.

•Use combustion engines OUTSIDE only,

and far away from windows, doors and

vents.

General Equipment Use and Care

•The equipment is designed for domestic

use only.

•Handle the equipment safely and carefully.

•Before use, inspect the equipment for

misalignment or binding of moving parts,

loose components, damage or any other

condition that may affect its operation. If

damaged, have the equipment repaired by

an authorised service centre or technician

before use.

•Prevent unintentional starting of the

equipment - ensure equipment and power

switches are in the OFF position before

connecting or moving equipment. Do not

carry equipment with hands or fingers

touching any controls. Remove any tools or

other items that are not a part of the

equipment from it before starting or

switching on.

•Do not force the equipment. Use the

correct equipment for your application.

Equipment will perform better and be safer

when used within its design and usage

parameters.

•Use the equipment and accessories etc. in

accordance with these instructions,

considering working conditions and the

work to be performed. Using the equipment

for operations different from those intended

could result in hazardous situations.

•Always keep equipment components

(engines, hoses, handles, controls, frames,

housings, guards etc) and accessories

(cutting tools, nozzles, bits etc) properly

maintained. Keep the equipment clean and,

where applicable, properly lubricated.

•Store the equipment out of reach of

children or untrained persons. To avoid

burns or fire hazards, let the equipment

cool completely before transporting or

storing. Never place or store the equipment

near flammable materials, combustible

gases or liquids etc.

•The equipment is not weather-proof, and

should not be stored in direct sunlight, at

high ambient temperatures or locations that

are damp or humid.

•Do not clean equipment with solvents,

flammable liquids or harsh abrasives.

•For specific equipment safety use and care,

see Equipment Safety.

6 Blade Tiller/Cultivator - BT-689

General Electrical Safety

•Inspect electrical equipment, extension

cords, power bars, and electrical fittings for

damage or wear before each use. Repair or

replace damaged equipment immediately.

•Ensure all power sources conform to

equipment voltage requirements and are

disconnected before connecting or

disconnecting equipment.

•When wiring electrically powered

equipment, follow all electrical and safety

codes.

•Wherever possible, use a residual current

device (RCD).

•High voltage / high current power lines may

be present. Use extreme caution to avoid

contact or interference with power lines.

Electrical shock can be fatal.

General Electrical Safety

•Electrically grounded equipment must have

an approved cord and plug and be

connected to a grounded electrical outlet.

•Do NOT bypass the ON/OFF switch and

operate equipment by connecting and

disconnecting the electrical cord.

•Do NOT use equipment that has exposed

wiring, damaged switches, covers or

guards.

•Do NOT use electrical equipment in wet

conditions or in damp locations.

•Do NOT use electrical cords to lift, move or

carry equipment.

•Do NOT coil or knot electrical cords, and

ensure electrical cords are not trip hazards.

General Service Information

•The equipment must be serviced or

repaired at authorised service centres by

qualified personnel only.

•Replacement parts must be original

equipment manufacturer (OEM) to ensure

equipment safety is maintained.

•Do NOT attempt any maintenance or repair

work not described in this manual.

•After use, the equipment and components

may still be hot – allow the equipment to

cool and disconnect spark plugs and/or

electrical power sources and/or batteries

from it before adjusting, changing

accessories or performing repair or

maintenance.

•Do NOT adjust while the equipment is

running.

•Perform service related activities in suitable

conditions, such as a workshop.

•Replace worn, damaged or missing

warning/safety labels immediately.

Tiller Safety

Accurate assembly and safe and effective use of the rototiller is the owner’s responsibility.

•Read and follow all safety instructions.

•Carefully follow all assembly instructions.

•Ensure that anyone who uses the tiller must read the manual and be familiar with all controls and safety precautions.

•Operate the tiller according to the safety instructions and recommendations outlined here.

•Your tiller is equipped with a safety device that enables you to stop the wheels and tines in an emergency.

•Learn how to safely control the tiller at all times.

•Do not allow children to operate this rototiller. Keep small children away from the area being tilled. Do not allow adults to operate the tiller without

proper instruction.

•Dress appropriately when operating the tiller. Always wear sturdy footwear. Never wear sandals, sneakers or open shoes and never operate the

tiller with bare feet. Do not wear loose clothing that might get caught in moving parts.

•Carefully inspect the area to be tilled and remove all foreign objects. Do not till above underground water lines, gas lines, electric cables or pipes.

Do not operate the tiller in soil with large rocks and foreign objects which can damage the equipment.

•Disengage all clutches and leave all control levers in the neutral position before starting the engine.

•Handle fuel with care; it is highly flammable:

•Use an approved fuel container.

•Never add fuel to a running engine or hot engine.

•Fill the fuel tank outdoors with extreme care. Never fill the fuel tank indoors.

•Replace the gasoline cap securely and clean up spilled fuel before restarting.

•Never operate the tiller without guards, covers and hoods in place.

•Be extremely cautious when operating in reverse. Take extra care to avoid slipping or falling, and keep hands and feet clear from the tines.

•Use extreme caution when operating on or crossing gravel drives, walks or roads. Stay alert for hidden hazards or traffic.

•After striking a foreign object, stop the engine, remove the wire from the spark plug, thoroughly inspect the tiller for any damage and repair the

damage before restarting and operating the tiller.

•If vegetation clogs the tines, raise the handlebars to elevate the lines and run the tiller in reverse. If this does not clean chopped vegetation from

the tines, stop the engine and disconnect the spark plug wire before removing vegetation by hand.

•The engine muffler will be hot from operation. Do not touch it with bare skin or a severe burn may result.

•If the unit should start to vibrate abnormally, stop the engine and check immediately for the cause. Vibration is generally a sign of trouble.

•Do not run the engine indoors; exhaust fumes are deadly.

•Do not overload the machine capacity by attempting to fill too deep at too fast a rate.

•Never operate the machine at high transport speeds on slippery surfaces. Look behind and use care when backing.

•Never allow bystanders near the unit.

•Use only attachments and accessories approved by the manufacturer of the tiller.

•Never operate the tiller without good visibility or light.

•Be careful when tilling in hard ground. The tines may catch in the ground and propel the tiller backwards. If this occurs, let go of the handlebars

and do not restrain the machine.

•Take all possible precautions when leaving the machine unattended. Disengage all control levers, stop the engine, wait for all moving parts to

stop and make certain guards and shields in place.

6 Blade Tiller/Cultivator - BT-689

•When leaving the operating position for any reason:

•Shut off the engine.

•Wait for all moving parts to stop.

6 Blade Tiller/Cultivator - BT-689

Safety Symbols

The product may have safety warning labels attached to it, explained below. Understand the symbols on your

product and their meanings. If any stickers become unreadable, unattached etc., replace them.

Flammable Material Hazard

Flammable liquids, gases or

substances etc may present.

Avoid ignition sources and open

flames. Danger of fire.

Read User Manual

Read and fully understand

product safety warnings,

operation, procedures etc before

using the product.

Use Hand Protection

Wear appropriate hand protection

and take due care as the product

or use of the product may present

hand hazards.

Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be fatal.

Electrocution / Electrical Shock

Hazard

High voltage or high current

electricity may be present or

required by the product. Take

due care when handling electrical

products, cables, plugs and

leads. Electrical shock can be

fatal.

Toxic Fumes / Dust Hazard

Using the product or by-products

from use may produce fumes,

smoke or particles that could be

harmful if inhaled. Wear

appropriate breathing protection

and have adequate ventilation.

Explosive Material Hazard

Combustible liquids, gases or

substances etc may be present.

Avoid ignition sources and open

flames. Danger of explosion.

Cutting / Amputation Hazard

The product may have blades,

edges or mechanical devices that

can cause severe cut injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Crush Hazard

The product may have blades,

edges or mechanical devices that

can cause severe crush injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Single Operator Only

The product must be operated by

a single person only. More than

one person operating the product

may introduce additional hazards.

Use Face Protection

Wear appropriate full-face

protection and take due care as

the product or use of the product

may present face and eye

hazards.

Use Foot Protection

Wear appropriate foot protection

and take due care as the product

or use of the product may present

foot hazards.

Use Eye / Ear / Head Protection

Wear appropriate eye and / or

ear and / or head protection and

take due care as the product or

use of the product may present

eye, hearing and head hazards.

Running Hazard

Do not run on or near the product

as doing so may present a fall

hazard.

Diving Hazard

Do not dive into the product as

doing so may present a neck /

head injury hazard.

Adult Supervision Required

Always supervise children and

other users of a product to

prevent drowning or injury.

Skin Penetration / Puncture

Hazard

The product may produce

pressure, emit liquids or objects

that can cause severe injury to

fingers, limbs, blood etc. Take

due care when handling and

using the product.

Hot Surface Hazard

Be aware that the product may

produce high temperatures and

hot surfaces that can cause burn

injuries.

Flying Debris Hazard

Be aware that the product or use

of the product may present

hazards produced by flying

debris. Wear appropriate clothing

and protective devices.

Moving Parts Hazard

Be aware that the product

contains or uses mechanical

devices that move or rotate.

Always wait for moving parts to

stop fully before handling the

product, adjusting, maintenance

etc.

6 Blade Tiller/Cultivator - BT-689

Carbon-Monoxide Hazard

Do not use the product in

confined areas or without

adequate ventilation. Carbon-

monoxide poisoning can be fatal.

Pull Hazard

Be aware that the product

contains or uses mechanical

devices that can pull in objects

and can cause severe injury to

fingers, limbs etc. Take due care

when handling and using the

product.

Slope / Fall Injury Hazard

Be aware that using the product

on sloping surfaces or in slippery

conditions may present additional

dangers from falls and contact

with blades, moving parts, hot

surfaces etc.

"Slam Dunk" Warning

Do NOT attempt "slam dunk"

manoeuvres as this may result in

severe injury due to falling,

product breakage or collapse etc.

Electrocution / Electrical Shock

Hazard - Outdoor

High voltage or high current

electricity may be present or

required by the product. Do NOT

use in rain, damp or wet

conditions. Electrical shock can

be fatal.

Electrocution / Electrical Shock

Hazard - Disconnect

High voltage or high current

electricity may be present or

required by the product. Always

disconnect the product from the

electrical supply before handling

the product, adjusting,

maintenance etc.

Power Line Electrocution

Hazard

High voltage / high current power

lines may be present. Use

extreme caution to avoid contact

or interference with power lines.

Electrical shock can be fatal.

"Kick-Back" Hazard

High level of "kick-back" hazard

that can cause the machine to

suddenly rotate towards operator.

Kick-back injury can be fatal.

Winch Operator Position

Hazard

Do NOT stand between winch

and load. Do NOT use winch to

move people.

Winch Lift Hazard

Do NOT LIFT load vertically. Use

machine to PULL only.

Cable Hazard

Ensure that load bearing cable is

not kinked or knotted.

Winch Cable Hazard

Ensure that there is a minimum

number of cable coils on

winching mechanism.

Winch Hook Hazard

Carry hook to load – do NOT

throw or run.

Flash / Blinding Hazard

Wear appropriate eye protection

for welding. Direct exposure to

weld arcs may cause permanent

eye injury.

Laser Hazard

Laser may be in use – do NOT

look directly at laser or allow

others to.

6 Blade Tiller/Cultivator - BT-689

Table of Contents

Safety .............................................................................................................................................................2

Safety Symbols...........................................................................................................................................................5

Parts Identification .......................................................................................................................................8

Included Items...............................................................................................................................................9

Assembly.....................................................................................................................................................10

Quick Start Guide .......................................................................................................................................15

Maintenance ................................................................................................................................................16

Air Filter ....................................................................................................................................................................16

Spark Plug ................................................................................................................................................................16

Reduction Gearbox...................................................................................................................................................17

Specifications .............................................................................................................................................17

6 Blade Tiller/Cultivator - BT-689

Parts Identification

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6 Blade Tiller/Cultivator - BT-689

Included Items

1x Motor Base (with upper handle, throttle and switch)

1x Upper handle

2x Dual Tiller Blades

2x Single Tiller Blades

1x Bottle (for fuel and 2 stroke mixing)

1x Handle Frame

1x Twin Wheel Axle

2x Allen Keys (5mm & 4mm)

4x Blade Pins

4x Tri Wing nuts (for handles)

1x Multi Tool (with 17mm & 19mm hex socket and Phillips

head tip)

2x Cable Ties

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6 Blade Tiller/Cultivator - BT-689

Assembly

Please note, this is to be done straight out of the box. Ensure no fuel or petrol mix is in the tank.

Augers and auger tips are consumable parts and are not covered under warranty. Please note,

the tiller model used in this assembly guide may vary slightly from your unit.

Step 1: Attaching the Tiller Blades

Place the motor base upside down (ensuring NO fuel is in the tank – Fig. 1a) and place 1 dual blade onto the

axle and align the pin holes (Fig. 1b).

Figure 1a

Figure 1b

Step 2

Place a single blade with the spacer facing in (Fig. 2a) and align the pin holes (Fig. 2b).

Figure 2a

Figure 2b

Video Tutorial:

Tillers – Assembly

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6 Blade Tiller/Cultivator - BT-689

Step 3

Insert blade pins then split pin and bend legs (Fig. 3).

Figure 3

Step 4

Do the same for the other side (Fig. 4).

Figure 4

Step 5: Attaching the Wheels

Slide wheel axel into the tail of the motor base (Fig. 5a and 5b). Insert pin and locking wire (Fig. 5c and 5d).

Figure 5a

Figure 5b

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6 Blade Tiller/Cultivator - BT-689

Figure 5c

Figure 5d

Step 6: Attaching the Handles

Turn motor base so it is standing upright on the wheels and tiller blades (Fig. 6a). Attach handle frame (Fig. 6b)

with screws and tri wing nuts. Ensure that the concaved head is on the inside (Fig. 6c) and the tri wing nuts are

on the outside (Fig. 6d).

Figure 6a

Figure 6b

Figure 6c

Figure 6d

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6 Blade Tiller/Cultivator - BT-689

Step 7:

Attach upper handles in the same manner as Step 6 (Fig. 7).

Figure 7

Step 8

Tie down throttle cable with provided cable ties (Fig. 8a, 8b & 8c). Ensure that it is not too tight. If it is too tight,

this may result in the throttle cable getting caught and will affect the operation of the engine. If this does happen,

please cut cable tie and replace with a newly purchased cable ties.

Figure 8a

Figure 8b

Figure 8c

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6 Blade Tiller/Cultivator - BT-689

Step 9

This is now complete (Fig. 9). Please refer to our quick start guide.

Figure 9

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6 Blade Tiller/Cultivator - BT-689

Quick Start Guide

Step 1: Ensure enough petrol/oil mixture is in the tank.

Always use 25:1 ratio (This equates to 40mL of 2 stroke

oil to 1L of petrol).

Please note the air filter needs to be oiled prior to use in

order to trap dust and dirt before it reaches the motor.

Step 6: Turn choke to “RUN.”

Step 2: Press primer bulb 2-3 times (Fuel should flow

through clear tube).

Step 7: If engine stalled, pull starter cord again until it

starts.

Step 3: Push ON/OFF switch to ON position.

Step 8: Squeeze throttle according to desired need.

Step 4: Turn choke to “COLD.”

Step 9: When finished, turn ON/OFF switch to OFF.

Step 5: Pull starter cord 3-4 times or until engine starts.

Click to Watch:

Starting a 2-Stroke

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6 Blade Tiller/Cultivator - BT-689

Maintenance

Air Filter

Every eight hours, remove the cover and the filter. The filter should be washed and dried before refitting it.

Remove cover to get access to the air filter:

PLEASE NOTE: The air filter needs to be oiled prior to use in order to trap dust and dirt before it reaches the

motor.

Spark Plug

Clean the spark plug and check the electrode gap periodically. Below are dimensions if it needs replacing.

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6 Blade Tiller/Cultivator - BT-689

This product comes with a Torch branded spark plug, model L7T. Please see below for cross referenced spark

plugs:

•NGK; BM6A, BPM7A

•CHAMPION; CJ6Y, CJ7Y, CJ8

•DENSO; W20M-U

•BOSCH; WS5F, WS7F, WS8F

Reduction Gearbox

Every 100 working hours, change the grease in the reduction gearbox.

WARNING! Maintenance procedures that are not reported in this manual must only be carried out

by an authorised service personnel. Only use original spare parts.

Specifications

Tiller Scope

(total width of tiller teeth) 400mm

Maximum Depth 105mm

Engine Type Petrol - Two Stroke Commercial

Displacement 85cc

Power 5.5HP

RPM 10,000 RPM

Fuel Type Regular Unleaded 95 +RON

Fuel-Oil Ratio 25:1 (25 parts fuel to 1 part two stroke oil)

Fuel Volume 1.1L

Tine Diameter 235mm

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Some experts believe that the incorrect or prolonged use of almost any

product may cause serious injury or death. To help reduce your risk of

serious injury or death, refer to the information below. For more information,

see www.datastreamserver.com/safety

Consult all documentation, packaging

and product labelling before use. Note

that some products feature

documentation available online. It is

recommended to print and retain the

documentation.

Before each use, check the product for

loose/broken/damaged/missing parts,

wear or leaks (if applicable). Never use a

product with

loose/broken/damaged/missing parts,

wear or leaks.

Products must be inspected and serviced

(if applicable) by a qualified technician

every 6 months. This is based on

average residential use by persons of

average size and strength, and on a

property of average metropolitan size.

Use beyond these recommendations may

require more frequent

inspections/servicing.

Ensure that all users of the product have

completed a suitable industry recognised

training course before being allowed

access to the product.

The product has been supplied by a general merchandise

retailer that may not be familiar with your specific

application or description of application. Be sure to attain

third-party approval from a qualified specialist for your

application before use, regardless of any assurances from

the retailer or its representatives.

This product is not intended for use where fail-safe

operation is required. As with any product (for example,

automobile, computer, toaster), there is the possibility of

technical issues that may require the repair or

replacement of parts, or the product itself. If the possibility

of such failure and the associated time it may take to

rectify could in any way inconvenience the user, business

or employee, or financially affect the user, business or

employee, then the product is not suitable for your

requirements. This product is not intended for use where

incorrect operation or a failure of any kind, including but

not limited to, a condition requiring product return,

replacement, parts replacement or service by a technician

may cause financial loss, loss of employee time or an

inconvenience requiring compensation.

If this product has been purchased in error when

considering the information presented here, contact the

retailer directly for details of their returns policy, if

required.

ideas, diagrams or images may be reproduced or transmitted in any form or by any means, electronic or

mechanical, including photocopying, scanning or recording, or any information storage and retrieval system,

without express permission or consent from the publisher.

Baumr-AG BT-689 User manual

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