Baumuller b maXX 5000 manual 

Instruction handbook
Read the Instruction handbook before starting any work!
Language English
Translation
Document No. 5.19015.01
Part No. 485487
Status 08-Jan-2020
E5.19015.01
b maXX 5000
Add-on modules
Modbus/TCP
MOD

Copyright These Instruction handbook may be copied by the owner in any quantity, but only for internal
use. This Instruction handbook may not be copied or reproduced, in whole or in part, for any
other purposes.
The use and disclosure of information contained in these Instruction handbook are not per-
mitted.
Designations and company marks contained in these Instruction handbook could be trade-
marks, the use of which by third parties for their own purposes could violate the rights of the
rights holder.
Preliminary information
Warning Insofar as this document is identified as being preliminary information, the following
applies:
this version is regarded as providing advance technical information to users of the described
devices and their functions at an early enough time in order to adapt to any possible changes
or expanded functionality.
This information must be regarded as being preliminary, as it has not yet passed through
Baumüller's internal review process. In particular, this information is still subject to changes,
thus no legal liability can be derived from this preliminary information. Baumüller assumes no
liability for damages that might arise from this possibly faulty or incomplete version.
If you detect or suspect any content errors and/or major form errors in this preliminary infor-
mation, we request that you notify the Baumüller support specialist responsible for you.
Please provide us, via this employee, with your insights and comments so that we can take
them into account and include them when transitioning from the preliminary information to
the final information (as reviewed by Baumüller).
The conditions stipulated in the following section under „Obligatory“ are invalid in case of pre-
liminary information.
Obligatory These Instruction handbook are a part of the equipment/machine. These Instruction hand-
book must be available to the operator at all times and must be in legible condition. If the
equipment/machine is sold or moved another location, these Instruction handbook must be
passed on by the owner together with the equipment/machine.
After any sale of the equipment/machine, this original and all copies must be handed over to
the buyer. After disposal or any other end use, this original and all copies must be destroyed.
When the present Instruction handbook are handed over, corresponding sets of instruction
handbooks of a previous version are automatically invalidated.
Please note that the specifications/data/information are current values according to the
printing date. These statements are not legally binding with regard to measurements,
computation or calculations.
Baumüller Nürnberg GmbH reserves the right, in developing its products further, to change
the technical specifications and handling of it products concerned without prior notice.
No liability can be accepted concerning the correctness of these Instruction handbook unless
otherwise specified in the General Conditions of Sale and Delivery.
Baumüller Nürnberg GmbH
Ostendstr. 80 - 90
90482 Nuremberg
Germany
Tel. [phone] - 0
Fax: [phone] - 1 30
Email: [email protected]
Internet: www.baumueller.com

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Table of Contents
1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Information on this Instruction Handbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Key to symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.3 Limitation of liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.4 Copyright protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.5 Other applicable documents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.6 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.7 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.8 Guarantee provisions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.9 Customer service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.10 Used terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
1.11 List of associated documentations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1 Contents of the Instruction Handbook . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.2 Changes and modifications to the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.3 Use, compliant with intended purpose. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.4 Responsibility of the operating company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.5 Training of the personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
2.6 Special hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
2.7 Fire fighting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.8 Safety equipment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.9 Behavior in hazardous situations or at accidents . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.1 Operation conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
3.2 Electrical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.2.1 Modbus/TCP, 2 channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4 Design and Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.1 Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.2 Add-on module EIP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
4.3 Identification of the device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.3.1 Part number. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
4.3.2 Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
4.3.3 Danger areas. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
4.4 Display and operation elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.1 Safety notes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
5.2 Demands on the power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.3 Demands on the connection cables. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
5.4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.4.1 Connection diagram IEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
5.4.2 Installation procedure IEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.4.3 Pin assignment IEE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.4.4 Connecting cable IEE channels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

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6 Commissioning/Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.1 Safety notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
6.2 Commissioning procedure IEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
6.2.1 Recognition of the incremental encoder emulation IEE . . . . . . . . . . . . . . . . . . . . . . . 32
6.2.2 Parameter setting IEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
6.2.3 Function test IEE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
7 General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
7.1 Configure IP address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
7.1.1 Accept the IP address of ProDrive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
7.1.2 Accept IP setting of fieldbus. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7.2 Modbus function codes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.3 Process data (cyclic communication) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.3.1 Process data mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.3.2 Cycle time of the process data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7.3.3 Process data exchange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
7.4 Status word and Control word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7.4.1 Status word . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
7.4.2 Control word. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
7.5 Service data (acyclic communication) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
7.5.1 Example service data communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
7.6 States of communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.6.1 Pre-Operational . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.6.2 Operational. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.6.3 Switching of the state . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.7 Watchdogs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
7.7.1 Actual Value Watchdog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.7.2 Set Value Watchdog . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.8 Controller timeout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
7.9 General errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
8 Project example SCHNEIDER ELECTRIC UNITY PRO S . . . . . . . . . . . . . . . . . . . . . . . . . . 59
8.1 Create projects using the corresponding Modbus client. . . . . . . . . . . . . . . . . . . . . . . . 60
8.2 Add Modbus TCP Network . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
8.3 Create program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
8.4 Create User Window . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
8.5 Transfer project to PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
9 Troubleshooting and fault correction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
9.1 Behavior in case of malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
9.2 Error detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
9.3 Error handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
9.3.1 Quit errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
9.3.2 Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Table of Figures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Survey of Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89

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1GENERAL
1.1 Information on this Instruction Handbook
The manual bmaXX5000 add-on module MOD is an addition to the Instruction hand-
book bmaXX5000 (5.09021) or bmaXX5500 (5.13008) for devices with
Ethernet/IP
Type code: BM5XXX-XXXX-XX08-00XX
The basic prerequisite for safe working also is compliance with all the safety and handling
instructions stated in the instruction handbooks bmaXX5000 or bmaXX5500.
Additionally, the valid accident prevention regulations and general safety regulations ap-
plicable to the scope of application the device must be complied with.
Read this Instruction handbook and the Instruction handbooks bmaXX5000 or bmaXX
5500, particularly the safety notes chapter, completely before beginning any work on the
device. Both Instruction handbooks are part of the product and must be kept accessible
to the personnel at all times in the immediate vicinity of the device.

Key to symbols
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1.2
1.2 Key to symbols
Warning notes
Warning notes are identified by symbols in this Instruction handbook. The notes are in-
troduced by signal words that express the extent of the danger.
It is imperative that these notes be complied with and are conscientiously regarded in or-
der to prevent accidents, personal injury and material damage.
Recommen-
dations
DANGER!
....this indicates a hazardous situation which, if not avoided, will result in death or se-
rious injury.
WARNING!
....this indicates a hazardous situation which, if not avoided, could result in death or
serious injury.
CAUTION!
....this indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
NOTICE!
....indicates a hazardous situation which, if not avoided, may cause material damage.
NOTE!
....highlights useful hints and recommendations, as well as information for the effi-
cient and trouble-free use.

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1.3 Limitation of liability
All specifications and notes in these instruction handbook were compiled taking into ac-
count the applicable standards and regulations, the state of the art and our knowledge
and experience of many years.
The manufacturer assumes no liability for damages due to:
mnon-compliance with the instruction handbook
musage for other than the intended purpose
musage by untrained personnel
The actual scope of delivery can vary in case of optional equipment, laying claim to addi-
tional order options, or on account of the latest technical changes to the explanations and
representations described herein.
The user bears the responsibility for performing service and initial operation in accor-
dance with the safety regulations of the applicable standards and all other relevant gov-
ernmental or local regulations concerning the dimensioning and protection of conductors,
grounding, disconnectors, overcurrent protection, etc.
The person who carried out the mounting or installation is liable for any damage incurred
when assembling or connecting the device.
1.4 Copyright protection
The instruction handbook must be treated confidentially. It is to be used exclusively by
personnel who work with the device. The consignment of the instruction handbook to third
persons without the written permission of the manufacturer is prohibited.
NOTE!
The specific contents, text, drawings, images and other representations are copy-
righted and subject to industrial property rights. Any prohibited usage is punishable
by law.
Modbus/TCP®is a registered trademark of Modicon Company
(now: Schneider Electric)
b maXX®is a registered trademark of Baumüller Nürnberg GmbH,
90482 Nürnberg, Germany
NOTE!
Please note, that BAUMÜLLER is not responsible to examine whether any (industrial
property) rights of third parties are infringed by the application-specific use of the
BAUMÜLLER products/components or the execution.

Other applicable documents
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1.5
1.5 Other applicable documents
Components of other manufacturers are integrated into the device. For these purchased
parts, hazard assessments have been performed by the respective manufacturers. The
compliance of the design construction with the applicable European and national regula-
tions has been declared for the components by the respective manufacturers.
1.6 Spare parts
Procure spare parts through an authorized dealer or directly from the manufacturer.
1.7 Disposal
Insofar as no take-back or disposal agreement has been made, please disassemble units
correctly and properly recycle the constituent parts.
See also b maXX 5000 (5.09021) or b maXX 5500 (5.13008), chapter Disposal.
1.8 Guarantee provisions
The guarantee provisions are stated in a separate document of the sales documents.
The devices described herein may only be operated in accordance with the stipulated
methods, procedures and conditions. Anything else not presented here, including the op-
eration of devices in mounted positions, is not permitted and must be cleared with the
plant on a case-by-case basis. If the devices are operated in any other manner than as
described within this Instruction handbook, then all guarantee and warranty rights are ren-
dered null and void.
1.9 Customer service
Our customer service is available to provide you with technical information.
Info on the responsible contact persons is available at all times via telephone, fax, mail or
the Internet.
WARNING!
False or flawed spare parts can lead to damage, malfunction or complete fail-
ure, thus endangering safety.
Therefore:
mOnly use original spare parts of the manufacturer.

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1.10 Used terms
A list of the abbreviations used can be found in bmaXX5000 (5.09021) or bmaXX5500
(5.13008), Appendix A: Abbreviations.
1.11 List of associated documentations
Instruction
Handbook
Parameter Manual
Instruction
Handbooks
Add-on modules
Doc No. Part No.
German
Part No.
English
Instruction handbook b maXX 5000 5.09021 439682 439683
Instruction handbook b maXX 5500/5600/5700 5.13008 446683 446684
Doc No. Part No.
German
Part No.
English
Parameter Manual b maXX 5000 5.09022 428331 431082
Doc No. Part No.
German
Part No.
English
Add-on module
Modbus/TCP
5.19015 485486 485487

List of associated documentations
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1.11

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2SAFETY
This section provides an overview of all of the important safety aspects for optimum pro-
tection of personnel as well as for the safe and problem-free operation.
2.1 Contents of the Instruction Handbook
Each person who is tasked with performing work on or with the device must have read
and understood this Instruction Handbook and the Instruction Handbook of bmaXX5000
(5.09021) or bmaXX5500 (5.13008) before working with the device. This also applies if
the person involved with this kind of device or a similar one, or has been trained by the
manufacturer.
2.2 Changes and modifications to the device
In order to prevent hazards and to ensure optimum performance, no changes, additions
or modifications may be undertaken on the device that have not been explicitly approved
by the manufacturer.

Use, compliant with intended purpose
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2.3
2.3 Use, compliant with intended purpose
The Modbus/TCP add-on module is considered as being used compliant with its intend-
ed purpose if all notes and information of this Instruction handbook and the Instruction
handbook bmaXX5000 (5.09021) or bmaXX5500 (5.13008) are adhered to.
2.4 Responsibility of the operating company
The device will be used in commercial areas. Thus, the proprietor of the device is subject
to the legal work safety regulations.
Along with the notes on work safety in this Instruction handbook and the Instruction hand-
books bmaXX5000 (5.09021) or bmaXX5500 (5.13008) the safety, accident preven-
tion and environmental protection regulations valid for the area of application of this
device must be complied with. Whereby:
mThe operating company must inform himself about the applicable work health and safe-
ty regulations and ascertain, in a hazard assessment, any additional hazards that could
arise from the special working conditions in the use area of the device. These must
then be implemented in the form of operating instructions for operation of the device.
mThis Instruction handbooks must be kept accessible to personnel working with the de-
vice at all times in the immediate vicinity of the device.
mThe specifications of the Instruction handbooks must be adhered to completely and
without exception.
mThe device may only be operated in a technically faultless and operationally safe con-
dition.
WARNING!
Danger arising from usage for an unintended purpose!
Any usage that goes beyond the intended purpose and/or any non-compliant use of
the device can lead to dangerous situations.
Therefore:
mOnly use the device compliant with its intended purpose.
mNote all specifications of this Instruction handbook and the Instruction handbook
b maXX 5000 (5.09021).or bmaXX5500 (5.13008)
mEnsure that only qualified personnel work with/on this device.
mWhen configuring, ensure that the device is always operated within its specifica-
tions.
mThe device may only be operated in a technically flawless condition.
mOnly operate the device in combination with components approved by Baumüller
Nürnberg GmbH.

Safety
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2
2.5 Training of the personnel
In this Instruction handbook, the following qualifications are stipulated for various areas
of activity:
mOperating personnel
nThe drive system may only be operated by persons who have been specially trained,
familiarized and authorized.
nTroubleshooting, maintenance, cleaning, maintenance and replacement may only
be performed by trained or familiarized personnel. These persons must be familiar
with the Instruction handbook and act accordingly.
nInitial operation and familiarization may only be performed by qualified personnel.
mQualified personnel
nElectrical engineers authorized by Baumüller Nürnberg GmbH, and qualified electri-
cians of the customer or a third party who have learned to install and maintain
Baumüller drive systems and are authorized to ground and identify electrical power
circuits and devices in accordance with the safety engineering standards of the com-
pany.
nQualified personnel have had occupational training or instruction in accordance with
the respective locally applicable safety engineering standards for the upkeep and
use of appropriate safety equipment.
WARNING!
Risk of injury due to insufficient qualifications!
Improper handling can lead to significant personal injury and material damage.
Therefore:
mCertain activities can only be performed by the persons stated in the respective
chapters of this Instruction handbook.

Special hazards
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2.6
2.6 Special hazards
In the following section, the remaining marginal risks will be stated that have been iden-
tified as a result of the hazard analysis.
Observe the safety notes listed here and the warning notes in the further chapters of this
manual to reduce health risks and dangerous situations.
Electrical current
Danger from re-
sidual energy
DANGER!
Risk of fatal injury from electrical current!
There is an immediate risk of fatal injury if live electrical parts are contacted. Damage
to the insulation or individual components can be life-threatening.
Therefore:
mSwitch off the electrical power immediately in case of damage to the power supply
insulation.
mOnly allow work on the electrical system to be performed by qualified personnel.
mSwitch off the current when any kind of work is being performed on the electrical
system and ensure safety before switching on again.
DANGER!
Risk of fatal injury from electrical current!
Stored electric charge.
Discharge time of the system = discharge time of the device with the longest DC link
discharge time connected to the DC link.
See Instruction handbook b maXX 5000 (5.09021) or bmaXX5500 (5.13008), chap-
ter Electrical Data.
Therefore:
mDo not touch electrically live parts before taking into account the discharge time of
the capacitors.
mPay attention to the corresponding notes on the device.
mIf additional capacitors are connected to the DC link, the DC link discharge can
take a much longer time. In this case, the necessary waiting period must itself be
determined or a measurement made as to whether the equipment is de-energized.
This discharge time must be posted, together with an IEC 60417-5036 (2002-10)
warning symbol, on a clearly visible location of the control cabinet.

Safety
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2
Moving
components
2.7 Fire fighting
WARNING!
Risk of injury from moving components!
Rotating components and/or components moving linearly can result in severe injury.
Therefore:
mDo not touch moving components during operation.
mDo not open any covering during operation.
mThe amount of residual mechanical energy depends on the application. Powered
components still turn/move for a certain length of time even after the power supply
has been switched off. Ensure that adequate safety measures are taken.
DANGER!
Risk of fatal injury from electrical current!
There is a risk of electric shock if an electrically-conductive, fire-extinguishing agent
is used.
Therefore:
mUse the following fire-extinguishing agent:
ABC powder / CO2

Safety equipment
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2.8
2.8 Safety equipment
2.9 Behavior in hazardous situations or at accidents
Preventive mea-
sures
mAlways be prepared for accidents or fire!
mKeep first-aid equipment (e.g. first-aid kits, blankets, etc.) and fire extinguishers readily
accessible.
mFamiliarize personnel with accident signalling systems, first aid equipment and life sav-
ing equipment.
And if something
does happen: re-
spond properly.
mStop operation of the device immediately with an EMERGENCY Stop.
mInitiate first aid measures.
mEvacuate persons from the danger zone.
mNotify the responsible persons of the site.
mAlarm medical personnel and/or the fire department.
mKeep access routes clear for rescue vehicles.
WARNING!
Risk of fatal injury due to non-functional safety equipment!
Safety equipment provides for the highest level of safety in a facility. Even if safety
equipment makes work processes more awkward, under no circumstances may they
be circumvented. Safety can only be ensured by intact safety equipment.
Therefore:
mBefore starting to work, check whether the safety equipment in good working order
and properly installed.

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3TECHNICAL DATA
3.1 Operation conditions
The operation conditions of b maXX 5000 are valid, see Instruction Handbook
bmaXX5000 (5.09021) or bmaXX5500 (5.13008).
Transport temperature range - 25 °C to + 70 °C
Transport climatic class
EN 60721-3-2
2 K 3
Storage temperature range - 25 °C to + 70 °C
Storage climatic class
EN 60721-3-1
1 K 4
NOTICE!
Normally, non-conductive pollution occurs. Conductive pollution is unacceptable.
Conductive pollution can lead to the destruction of the device. The customer is re-
sponsible for destructions, which were caused by pollution due to conductive materi-
als or components.

Electrical data
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3.2
3.2 Electrical data
3.2.1 Modbus/TCP, 2 channels
The mentioned timings are available at the module output. When selecting a cable in or-
der to transmit the signals to an adequate evaluation unit, it must be considered, that a
real cable can reduce the maximum transferable output frequency by its attenuation
(change of specified signal performance).
TTL square wave
pulse cycles
Two TTL square wave pulse cycles A and B with a 90° electrical phase shifting and their
inverted pulse cycles A and B as also a zero pulse 0 with the inverted signal 0 are avail-
able by way of output signals.
Figure 1: Pulse cycles, incremental encoder emulation IEE
Supply voltage (external supply) 5 V ±5 % (without load)
Supply current (external supply) max. 100 mA (without load)
Signal level: output high voltage at I0H = - 20 mA 2,5 V
Signal level: output high voltage at I0L = + 20 mA 0,5 V
Output frequency, track signals max. 500 kHz
Switching time: rising time < 50 ns
Switching time: dropping time < 50 ns
Delay time ItdI = 1 b50 ns
Power input 0,525 W
Current output driver max. 15 mA

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4DESIGN AND OPERATION
4.1 Design
The bmaXX5000 series consists of an (active) mains rectifier unit and one or more axis
units or a basic unit with/without axis units. The possible number of axis units depends on
the connected load of the DC link of the mains rectifier unit or is limited by the signal bus
to a maximum of 12 axis units.
b maXX 50XX Mains rectifier unit
This is a mains rectifier unit for supplying axis units via the DC link.
b maXX 51XX Active mains rectifier unit
This is an active mains rectifier unit for supplying axis units via the DC link.
b maXX 53XX Single axis unit safety, double axis unit safety
This is a motor inverter that is supplied from the DC link via a mains rectifier unit or active
mains rectifier unit.
b maXX 55XX The BM55XX is a basic unit. The BM55XX is also available as a power module for the
connection to the DC link.
b maXX 57XX BM5700 are basic units especially developed to maximize the available rated current by
water cooling (cooling type -F and -Z) and with none peak current (only BM5773 with low
peak current).
Controller The controller unit controls the inverter of the power unit. The controller is operated either
by means of operating software or by means of a higher-level control unit.
The Modbus/TCP (MOD) is implemented in devices with type code:
BM5XXX-XXXX-XX08-00XX.
NOTE!
Proper operation of the bmaXX axis units BM53XX can only be ensured with
Baumüller mains rectifier units BM50XX, BM51XX or basic units BM4XXX /
BM5XXX.

Add-on module EIP
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4.2
4.2 Add-on module EIP
The Modbus/TCP provides 2 channels .
Figure 2: Front view add-on module EIP
Set values for the incremental encoder emulation can be obtained from the sources given
below:
mPosition actual values encoder 1 or encoder 2,
see examples 1 and 2 in ZFigure 5– on page 27
mPosition actual values (e. g. internal from positioning)
mField bus set value (external set via bus),
see example 3 in ZFigure 5– on page 27.
The signal generated by bmaXXcan either be used for synchronization of the following
axis, see examples 1 and 3 in ZFigure 5– on page 27 or for position measuring of the
axis by a master control, see example 2 in ZFigure 5– on page 27.
NOTE!
Only devices with type code BM5XXX-XXXX-XX08-00XX provide the add-on module
Modbus/TCP
The module is built-in and cannot be changed.
It is forbidden to remove the yellow front cover.
5000_0322_rev01_int.cdr
Modbus
Channel 2
Channel 1
Modbus