BBT BBT-65PM User manual

OWNER’S MANUAL
Assembly & Operating Instructions
BBT PUSH MOWER
MODEL NO. BBT-65PM

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To The Owner
Thank you for purchasing our Push Mower. It was carefully engineered to provide excellent performance when
properly operated and maintained.
Please read this entire manual prior to operating the Push Mower. It instructs you how to safely and easily set
up, operate and maintain your Push Mower. Please be sure that you and any other persons who will operate
the Push Mower carefully follow the recommended safety practices at all times. Failure to do so could result in
personal injury or property damage.
All information in this manual is relative to the most recent product information available at the time of printing.
Review this manual frequently to familiarise yourself with the machine, its features and operation. Please be
aware that this Owner’s Manual may cover a range of product specifications for various models. Characteristics
and features discussed and/or illustrated in this manual may not be applicable to all models. We reserve the right
to change product specifications, designs and equipment without notice and without incurring obligation.
All the power testing information used to establish the power rating of the engine equipped on this Push Mower
can be found in the engine manufacturer’s manual or website. If you have any problems or questions concerning
the machine, please contact our Customer Support Department.
Throughout this manual, all references to right and left side of the Push Mower are observed from the operating
position. The engine manufacturer is responsible for all engine-related issues with regards to performance,
power-rating, specifications, warranty and service. Please refer to the engine manufacturer’s Owner’s Manual
packed separately with your Push Mower for more information.
Customer Support
Please do NOT return the Push Mower without first contacting the Customer Support Department at
[e-mail].
If you have difficulty assembling this product or have any questions regarding the controls, operation, or
maintenance of this Push Mower, please contact our Customer Support Department.
SAVE THESE INSTRUCTIONS

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TABLE OF CONTENTS
Page(s)
To The Owner.........................................................................................................................................................2
Customer Support..................................................................................................................................................2
TABLE OF CONTENTS .............................................................................................................................3
IMPORTANT SAFETY INFORMATION ................................................................................................. 4-5
Additional Information and Potential Changes...................................................................................................4
Key to Symbols.......................................................................................................................................................5
GENERAL SAFETY RULES .......................................................................................................................6
General Safety Rules..............................................................................................................................................6
Specific Safety Rules ..............................................................................................................................................6
Spark Plug Safety Rules .........................................................................................................................................7
Fire and Burn Hazards ...........................................................................................................................................7
PARTS LOCATION....................................................................................................................................8
ASSEMBLING ..........................................................................................................................................9
Grass Catcher..........................................................................................................................................................9
Handle ....................................................................................................................................................................9
Cutting Height Adjustment...................................................................................................................................9
OPERATIONS.........................................................................................................................................10
Engine Starting ....................................................................................................................................................10
Regulation of the Drive Cable (b).......................................................................................................................10
MAINTENANCE CARE...........................................................................................................................11
Maintenance and Storage...................................................................................................................................11
Blade.....................................................................................................................................................................11
SPECIFICATIONS....................................................................................................................................12
WARRANTY & SERVICE ........................................................................................................................13
EXPLODED DIAGRAM & PARTS LIST.............................................................................................. 14-15
YOU MAY ALSO LIKE ...........................................................................................................................16

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IMPORTANT SAFETY INFORMATION
Additional Information and Potential Changes
We reserve the right to discontinue, change, and improve our products at any time without notice or obligation
to the purchaser. The descriptions and sections contained in this manual were in effect at the time of printing.
Equipment described within this manual may be optional. Some illustrations may not be applicable to your
machine.
WARNING: Read and thoroughly understand all instructions in this manual and on the safety decals
before assembling or operating this Brush Cutter. Failure to do so may cause serious injury or death.
Do not allow anyone to operate this Brush Cutter who has not read this manual. As with all power
equipment, a Brush Cutter can be dangerous if assembled or used improperly. Do not operate this
Brush Cutter if you have any questions concerning its safe operation. To get answers to any questions,
call our Customer Support Department.
This SAFETY ALERT SYMBOL identifies important safety messages in this manual. Failure to follow
this important safety information may result in serious injury or death.
DANGER! This Brush Cutter was built to be operated according to the safe operation practices in
this manual. As with any type of power equipment, carelessness or error on the part of the operator
can result in serious injury. This Brush Cutter is capable of amputating hands and feet and throwing
debris. Failure to observe the following safety instructions could result in serious injury or death.
The following signals, words and meanings are intended to explain the levels of risk associated with this product.
DANGER indicates a hazardous situation which, if not avoided, will result in serious injury or
death.
WARNING indicates a hazardous situation which, if not avoided, could result in serious injury
or death.
CAUTION indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.
NOTICE is important information about the proper use of your Brush Cutter. Failure to follow
this instruction could result in damage to your Brush Cutter or property.
WARNING! Your Responsibility—Restrict the use of this power machine to persons who have read,
understood and will follow the warnings and instructions in this manual and on the machine.
SAVE THESE INSTRUCTIONS!

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IMPORTANT SAFETY INFORMATION
Key to Symbols
Symbol Description
READ THE OWNER’S MANUAL(S)
Read, understand and follow all instructions in the manual(s) before attempting to
assemble and operate.
FACE PROTECTION
Always wear safety goggles or safety glasses with side shields or a face shield when
operating this product as well as ear protection.
WEAR GLOVES
Always wear non-slip, heavy-duty protective gloves when operating this product.
WEAR SAFETY FOOTWEAR
Always wear non-slip steel-toed safety footwear when operating this product.
BEWARE OF FLYING OBJECTS
Beware of thrown objects which can ricochet causing serious injury to the eyes.
Always wear eye & ear protection when operating.
BYSTANDERS
Keep bystanders, helpers, pets, and children at least 25 metres from the machine
while it is in operation. Stop machine if anyone enters the area.
TOXIC FUMES
Breathing exhaust fumes can cause loss of consciousness and may lead to death.
DO NOT operate the machine in an enclosed space.
PETROL IS FLAMMABLE
Petrol is extremely flammable. Allow the engine to cool for at least ten minutes
before refuelling.
DANGER! Keep your hands and feet away from the cutting element!
Remove the spark plug before carrying out repairs.
CAUTION! Tool surfaces can be hot.
DO NOT use in the rain.
Blades continue to rotate after the engine stops.
Rotating blades are capable of amputating hands and feet and throwing objects.
25M

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GENERAL SAFETY RULES
• These models of petrol lawn mowers are intended for grass mowing, other uses are not permitted.
• It is only suitable for private use in home and hobby gardens. Mowers for private home and hobby garden
use are considered to be those used for the care of private grass areas and lawns, but not for use in public
areas, parks, sports areas, and in agriculture and forestry.
• Read, understand, and follow all instructions on the machine and manual before attempting to assemble
and operate. Keep this manual in a safe place for future and regular reference. Anyone who uses this Push
Mower must read the instructions and be familiar with the mower.
• Please, read and take note of the following comments that regard your protection against the risk of injury
and fire.
General Safety Rules
• This machine is to be used exclusively for cutting natural grass. NEVER use the mower for any other purposes.
Any other utilization can involve danger to your safety and can involve damage to the mower.
• People under 16 years and people who are not familiar with the user’s instructions must not use the mower.
• The user is responsible of the safety of other people in the working area. Keep children and animals at a safe
distance while the mower is in use.
• Before mowing, remove all foreign objects from the lawn which may be thrown by the machine, stay alert
for any foreign object which may have been missed.
• Check that all nuts, bolts and screws are tight.
• Before mowing, place the grass catcher in its position.
• Before mowing, make sure that the blade and the blade fixing screw are securely fastened. When cutting
edges, blades may require re sharpening, this must be done evenly on both sides, in order to prevent any
imbalance. If the blade is damaged, it must be replaced.
• When mowing, always wear long trousers and strong footwear.
• NEVER run the engine in an enclosed and/or poorly ventilated area, engine exhaust contains carbon
monoxide, an odourless and deadly gas.
• Work only when there is sufficient light.
• DO NOT use your BBT Push mower when it is raining or when the grass is wet.
• Particular precautions must be taken while mowing on slopes or downing stretches. Mow across the face of
slopes, NEVER down or up.
• Turn off the engine if you must leave the lawn mower unattended, displace the lawn mower or incline it.
• NEVER lift the rear of the mower while starting the engine and NEVER place your hands and feet underneath
the deck or into the rear discharge chute while the engine is running.
Specific Safety Rules
• Always use the BBT Push mower with the grass catcher (7) or/and the deflector (9) in position.
• Stop the engine before emptying the grass catcher (7) or before you change the cutting height.
• While the engine is running, NEVER place your hands or feet under the lawn mower or under the grass
ejection area.
• Before mowing, remove all foreign objects from the lawn, which maybe thrown by the machine.
• Keep children, bystanders and domestic animals at a safe distance when the lawnmower is in use.
• NEVER lift the mower while starting the engine.
NEVER change in any way the rated speed of the engine.
NEVER lift or carry the mower while the engine is running.
CAUTION
DO NOT operate your BBT Push Mower whilst under the influence of alcohol, drugs or medication.
WARNING

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Spark Plug Safety Rules
• Stop the engine and remove the spark plug cover in these cases:
»before carrying out any maintenance or work under the deck or near the grass rear discharge chute.
»before any maintenance, repairing or checking operations.
»before carrying, lifting or removing the mower.
»if you leave the mower unattended or changing the cutting height.
»to remove and emptying the grass catcher.
»after hitting a foreign object, stop the engine and check thoroughly the mower in order to see there is
damage. Take the mower to an authorized service station to do the repairing if necessary.
• If the mower vibrates in an abnormal way, try to find the reasons why, or take your mower to an authorized
service station.
• Check all nuts, bolts and screws are tight to be sure the equipment is in a safe working condition.
Fire and Burn Hazards
• Always store petrol in an approved, tightly sealed container. Store container in a cool, dry place.
• Always fill up the tank with a funnel, always fill up your fuel tank outside. DO NOT smoke. DO NOT use
mobile phone.
• Fill up with petrol and oil before starting the engine. NEVER open the cap of
• the fuel tank to add petrol while the engine is running or still hot.
• DO NOT start the engine if there is spilt petrol, wipe it off the engine and equipment, and move the mower
to another area, wait 5 minutes before starting the engine.
• Close tightly the fuel tank cap.
GENERAL SAFETY RULES
After you have stopped the engine, the blade is still in motion for a few seconds. Wait till blades have come
to a complete stop.
WARNING

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1. Upper handle
2. Lower handle
3. Engine control bar
4. Throttle control
5. Engine
6. Carter
7. Grass catcher
8. Propeller bar
9. Deflector
10. Mulcher*
11. Recoil starter
12. Nut knobs
13. Height adjustment lever
14. Wheels
15. Side cover*
16. Discharge open*
a. Metallic frame
b. Drive cable
* Optional extras
Not all of the accessories
illustrated or described are
included as standard delivery.
PARTS LOCATION

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ASSEMBLING
Grass Catcher
• Put the metallic frame (a) inside the grass catcher (7).
• Fix the grass catcher (7) on the metallic frame (a).
• Pull up the deflector (9) and place the grass catcher (7) in its place.
Mulching option:
• Place the mulcher (10) inside the grass evacuation place.
Cutting Height Adjustment
Wheels independent adjustment:
• Set the desired height, tightening wheel by wheel (14) at the same height position.
Central height adjustment:
• Set the desired height by pulling and turning the height adjustment lever (13).
Handle
• Open out the handle and screw the handle parts with
the two screws and plastic nuts.
• Join upper (1) and lower handle (2), with the two nut
knob (12) and its screws.
• Put the recoil starter (11) on the right of the handle and
fix the cable with the plastic collar.
• Introduce the rope of the recoil starter (11) on its
support guide rope.
Side Discharge Option:
Pull upwards the side cover (15), attach the discharge open (16) onto the deck and release the side cover (15).

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Regulation of the Drive Cable (b)
• If the drive system does not engage and disengage correctly, check the handle
for correct assembly. Make sure that all parts are in good condition and that all
the fasteners are tight.
• The drive system can slip if the drive cable (b), is too loose.
• If the drive system slips, you need to shorten the cable: turn the cable nut and
test the drive system.
• If the drive system still slips, repeat the adjustment and test until the drive
system does not slip.
• Before you begin to mow, make sure the drive system will correctly disengage
and that the mower will stop. If the drive system will not disengage, take the
lawn mower to an authorized service centre before you operate it.
• ATTENTION: Make sure that all cables are tense enough.
Engine Starting
Once the machine has been set up properly, start the engine as follows:
• Put the throttle control (4) in the START position or
• Take the engine control bar (3) and maintain it against the superior
handle, pull on the recoil starter handle (11) until you can feel
resistance and then pull harshly.
• Put the lever on RUN position
OPERATIONS
Engine delivered without oil: Add oil before starting the engine.
CAUTION
Check frequently and polish the gears in the wheels (14) and put grease on them. Do the same on the bar
bearing if any.
CAUTION
Blade is in action as soon as the engine starts. While the machine is working, maintain the throttle control
(4) in working position. The engine will stop as soon as you release the engine control bar (3).
WARNING
Before you adjust the drive cable (b), release the control bar and wait till the engine stops.
WARNING

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MAINTENANCE CARE
Maintenance and Storage
• Make sure that all nuts, bolts and screws are kept well tightened to keep the lawn mower in a safe operating
condition.
• NEVER store the lawn mower with petrol in the tank or in an enclosed area where petrol fumes could reach a
strong heat source or a flame. Allow the engine to cool down before you store your lawn mower in a storage
place.
• In order to reduce any risk of fire, clean the lawn mower in particularly the engine, the muffler, and the fuel
tank. Suppress all grass traces, leaves or excess of grease.
• Check frequently the condition of the deflector and the grass catcher, replace them if there is any damage.
• If you have to drain oil from the tank before winter, do this operation outside.
• Wear thick gloves before mounting or sharpening the blade. Be sure that the blade is always well balanced.
• Check regularly the oil level, add oil or replace it if necessary.
• Frequently check the lawn mower and make sure that all grass deposits are removed from beneath the deck.
• Lubricate regularly the wheel (14) axle and the bearing with grease.
• Check blades often, in order to obtain clean work the blade should always be sharp and well balanced.
• At regular intervals check and tighten all bolts and screws. Wear off or badly tightened nuts and bolts can
cause damages to the engine or to the frame.
• If the blade hits violently an obstacle, stop the lawn mower and take your mower to an authorized service
centre.
Blade
• The blade is made of pressed steel, in order to obtain a clean work, sharpen
the blade frequently, about every 25 hours of work. Be sure that the blade
is always well balanced.
• Introduce a small iron axle (2 or 3 mm of diameter) in the central hole of the
blade:
• It should stay horizontal. If the blade does not stay horizontal, balance it by
taking off some of the metal on the side which is down.
• To remove the blade, unscrew the screw, check the blade support and change
all spare parts if they are worn out or damaged.
• To sharpen the blade, place it in a vice and file the cutting edge evenly, checking
its balance.
• When reassembling the blade, make sure that the cutting edges face in the
direction of the engine’s rotation. The blade screw must be torque to
• 3.7Kg*m/s2(37Nm) with a dynamometric tool.
Stop the engine and unplug the spark plug before any repairing or maintenance work is carried out.
WARNING
Wear gloves, stop the engine and unplug the spark plug before proceeding with these operations.
WARNING
Use only original spare parts. Spare parts of bad quality can cause damages to your lawn mower and
compromise your safety.
WARNING

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SPECIFICATIONS
Model BBT-65PM
Rated power 3800 W
Displacement 190 cc
Rated speed 2750 RPM
Max torque 8 Nm
Cutting height range 20 - 55 mm
Number of cutting height adjustments 8
Cutting width 21 inches
Cutting height adjustment Central height adjust
Wheels diameter (rear-front) 152 - 152 mm
Catcher volume 70 L
Weight 31,5 Kg
Sound pressure 88 dB(A)
Sound power 98 dB(A)
Quantity of strokes of work of the Engine 4
Type of engine cooling Air cooling
Starting mode Recoil
Drive system Hand Push
Fuel tank capacity 1,5 L
Max permitted slope 20 degrees
Technical Data subject to change without notice.

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WARRANTY & SERVICE
Warranties
Bigger Boyz Toyz offer a 1-year parts warranty on all products used for domestic use from the date of purchase.
For all commercial use, a 3-month parts warranty period applies, unless specified in the item listing. All conditions
below are based upon the product being faulty or not performing as described. In the instance where a return
is required, the purchaser is liable for any shipping cost. Warranties will only be determined by a Bigger Boyz
Toyz Technician upon inspection.
Warranties do not cover accidents, misuse, neglect, natural disaster or act of God or other external causes, or
damage caused by operating the equipment in a manner that is not described in the instructions.
Our products come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled
to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or
damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality
and the failure does not amount to a major failure.
Parts purchases, consumable components and accessories such as chains, carry bags, batteries, hoses, grinding
discs, covers, belts, cable, wheels and blades are not covered by standard warranty.
Spare Parts
Spare parts are available. Please see our website (www.bbta.com.au) or contact us at [e-mail] for more
details.

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EXPLODED DIAGRAM & PARTS LIST

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EXPLODED DIAGRAM & PARTS LIST
NO SKU DESCRIPTION QTY
1SP-65PM-001 Blade bolt 1
2SP-65PM-002 Butterfly type washer 1
3SP-65PM-003 Swing blade 1
4SP-65PM-004 Blade holder 1
5SP-65PM-005 Washer 1
6SP-65PM-006 Crankshaft key 1
7SP-65PM-007 Self-tapping screw 5
8SP-65PM-008 Front face 1
9SP-65PM-009 Deck 1
10 SP-65PM-010 Nut 1
11 S P- 65P M - 011 Bracket of front wheel axle 1
12 SP-65PM-012 O-ring 1
13 SP-65PM- 013 Collection rod 1
14 SP-65PM-014 Washer 4
15 SP-65PM-015 Bearing 8
16 SP-65PM-016 7.5" Wheel(L) 1
17 SP-65PM-017 Nut 19
18 SP-65PM-018 7.5" Wheel cover 2
19 SP-65PM-019 10.5" Wheel cover 2
20 SP-65PM-020 10.5" Wheel(L) 1
21 SP-65PM-021 Square neck bolt 8
22 SP-65PM-022 Left handlerail bracket 2
23 SP-65PM-023 Nut 8
24 SP-65PM-024 Adjustment height board 1
25 SP-65PM-025 Square neck bolt 2
26 SP-65PM-026 Nut 6
27 SP-65PM-027 Hexagon flange bolts 2
28 SP-65PM-028 Fixed plate 2
29 SP-65PM-029 Rear wheel axle 1
30 SP-65PM-030 Washer 4
31 SP-65PM-031 Hexagon flange bolts 2
32 SP-65PM-032 Adjustment handle assy. 1
33 SP-65PM-033 10.5" Wheel ( R) 1
34 SP-65PM-034 7.5" W he el ( R) 1
35 SP-65PM-035 Hexagon flange bolts 4
36 SP-65PM-036 Bracket of front wheel axle 2
NO SKU DESCRIPTION QTY
37 SP-65PM-037 Draw spring 2
38 SP-65PM-038 Front axle 1
39 SP-65PM-039 Bracket of front wheel axle 2
40 SP-65PM-040 Seal board 1
41 SP-65PM-041 Torsional spring 1
42 SP-65PM-042 Bracket 1
43 SP-65PM-043 Round rod 1
44 SP-65PM-044 Square neck bolt 2
45 SP-65PM-045 Side discharge 1
46 SP-65PM-046 Plug 1
47 SP-65PM-047 Rear discharge cover 1
48 SP-65PM-048 Plug 1
49 SP-65PM-049 Torsional spring 1
50 SP-65PM-050 Split washer 2
51 SP-65PM-051 Round rod 1
52 SP-65PM-052 Hexagon flange bolts 3
53 SP-65PM-053 Top cap 1
54 SP-65PM-054 Lower handrail 1
55 SP-65PM-055 Cable clip 2
56 SP-65PM-056 Hook 1
57 SP-65PM-057 Hexagon flange bolts 4
58 SP-65PM-058 Hexagon flange bolts 1
59 SP-65PM-059 Throttle control cable assy 1
60 SP-65PM-060 Nut 2
61 SP- 65PM-061 Brake cable assy 1
62 SP-65PM-062 Hexagon flange bolts 1
63 SP-65PM-063 Brake lever 1
64 SP-65PM-064 Axle sleeve 1
65 SP-65PM-065 Upper handrail 1
66 SP-65PM-066 Foam pipe 1
67 SP-65PM-067 Indicator 1
68 SP-65PM-068 Cover 1
69 SP-65PM-069 Top cover of grass bag 1
70 SP-65PM-070 Half plastic box 1
71 SP-65PM-071 Collection bag frame 1
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