Craftsman EZ3 917.273070 User manual

Owner's Manual
ICRRFTSMRWI
22.0 HP
ELECTRIC START
46" MOWER
6 SPEED
GARDEN TRACTOR
Model No.
917.273070
•Safety
•Assembly
•Operation
•Maintenance
•Repair Parts
This product has alow emission engine which operates
differently from previously built engines. Before you start the
gine, read and understand this Owner's Manual,
CAUTION:
Read and follow all Safety
Rules and Instructions before
operating this equipment.
For answers to your questions
about this product, Call:
1-800-659-5917
Sears Craftsman Help Line
5 am -5 pro,Mon- Sat
SEARS, ROEBUCK AND CO., HOFFMAN ESTATES, IL60179
Visit our Craftsman website:www.sears.com/craftsman

Warranty ............................................... 2
Safety Rules ......................................... 3
Product Specifications .......................... 6
Assembly .............................................. 8
Operation ............................................ 13
Maintenance Schedule ...................... 19
Maintenance ....................................... 19
Service and Adjustments .................... 23
Storage ............................................... 31
Troubleshooting ................................. 32
Repair Parts ........................................ 36
Parts Ordering ..................... Back Cover
LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS
For two (2) years from the date of purchase, if this Craftsman Riding Equipment is
maintained, lubricated and tuned up according to the instructions in the owner's
manual, Sears will repair or replace, free of charge, any parts found to be defective in
material or workmanship. Warranty service is available free of charge by taking your
Craftsman riding equipment to your nearest Sears Service Center. In-home warranty
service is available but a trip charge will apply. This warranty applies only while this
product is in the United States.
This Warranty does not cover:
•Expendable items which become worn during normal use, such as blades, spark
plugs, air cleaners, belts and oil filters.
•Tire replacement or repair caused by punctures from outside objects, such as nails,
thorns, stumps, or glass.
• Repairs necessary because of operator abuse, including but not limited to, damage
caused by towing objects beyond the capability of the riding equipment, impacting
objects that bend the frame or crankshaft, or over speeding the engine.
• Repairs necessary because of operator negligence, including but not limited to,
electrical and mechanical damage caused by improper storage, failure to use the
proper grade and amount of engine oil, failure to keep the deck clear of flammable
debris, or the failure to maintain the equipment according to the instructions
contained in the owner's manual.
• Engine (fuel system) cleaning or repairs caused by fuel determined to be contami-
nated or oxidized (stale). In general, fuel should be used within thirty (30) days of its
purchase date.
• Riding equipment used for commercial or rental purposes.
LIMITED 90 DAY WARRANTY ON BATTERY
For ninety (90) days from date of purchase, if any battery included with this riding
equipment proves defective in material or workmanship and our testing determines
the battery will not hold a charge, Sears will replace the battery at no charge. War-
ranty service is available free of charge by taking your craftsman riding equipment to
your nearest Sears Service Center. In-home warranty service is available but a trip
charge will apply. This warranty applies only while this product is in the United States.
TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN-
HOME WARRANTY SERVICE, SIMPLY CONTACT SEARS AT 1-800-4-MY-HOME
This Warranty gives you specific legal rights, and you may also have other rights
which may vary from state to state.
Sears, Roebuck and Co., D/817 WA, Hoffman Estates, IL 60179
2

MPORTANT: This cutting machine is capable of amputating hands and feet and
throwing objects. Failure to observe the following safety nstruct ons could resu t in
serious injury or death.
I. GENERAL OPERATION
•Read, understand, and follow all
instructions in the manual and on the
machine before starting.
•Only allow responsible adults, who are
familiar with the instructions, to operate
the machine.
•Clear the area of objects such as
rocks, toys, wire, etc., which could be
picked up and thrown by the blade.
•Be sure the area is clear of other
people before mowing. Stop machine
if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
• Be aware of the mower discharge
direction and do not point it at anyone.
Do not operate the mower without
either the entire grass catcher or the
guard in place.
• Slow down before turning.
• Never leave a running machine
unattended. Always turn off blades, set
parking brake, stop engine, and
remove keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass
catcher or unclogging chute.
• Mow only in daylight or good artificial
light.
• Do not operate the machine while
under the influence of alcohol or drugs.
• Watch for traffic when operating near or
crossing roadways.
• Use extra care when loading or
unloading the machine into a trailer or
truck.
• Data indicates that operators, age 60
years and above, are involved in a
large percentage of riding mower-
related injuries. These operators
should evaluate their ability to operate
the riding mower safely enough to
protect themselves and others from
serious iniury.
II. SLOPE OPERATION
Slopes are a major factor related toIo=
control and tipover accidents, whict"
result in severe injury or death. All s
require extra caution. Ifyou cannot ba
the slope or if you feel uneasy on it, c
mow it.
DO:
• Mow up and down slopes, not acr(
• Remove obstacles such as rocks,
limbs, etc.
• Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide ob-
stacles.
• Use slow speed. Choose a low g_
so that you will not have to stop or
while on the slope.
•FoUow the manufacturer's recomn
dations for wheel weights or counl
weights to improve stability.
• Use extra care with grass catcher.=
other attachments. These can ch_.
the stability of the machine.
• Keep all movement on the slopes,
and gradual. Do not make sudden
changes in speed or direction.
• Avoid starting or stopping on a sic;
tires lose fraction, disengage the
blades and proceed slowly etraigh
down the slope.
DO NOT:
•Do not turn on slopes unless nec_
sary, and then, turn slowly and grs
ally downhill, if possible.
•Do not mow near drop-offs, ditche=
embankments. The mower could
suddenly rum over if a wheel is ov
the edge of a cliff or ditch, or if an
caves In.
•Do not mow on wet grass. Reduc_
traction could cause sliding.
•Do not try to stabilize the machin_
putting your foot on the ground.
•Do not use grass catcher on steep
slopes.

IlL CHILDREN
Tragic accidents can occur if the operator
is not alert to the presence of children.
Children are often attracted to the
machine and the mowing activity. Never
assume that children will remain where
you last saw them.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Be|ore and when backing, look behind
and down for small children.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Never allow children to operate the
machine.
• Use extra care when approaching blind
corners, shrubs, trees, or other objects
that may obscure vision.
IV. SERVICE
•Use extra care in handling gasoline
and other fuels. They are flammable
and vapors are explosive.
-Use only an approved container.
- Never remove gas cap or add fuel
with the engine running. Allow
engine to cool before refueling. Do
not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel
container inside where there is an
open flame, such as a water heater.
•Never run a machine inside a closed
area.
•Keep nuts and bolts, especially blade
attachment bolts, tight and keep
equipment in good condition.
•Never tamper with safety devices.
Check their proper operation regularly.
•Keep machine free of grass, leaves, or
other debris bui_d-up. Clean oil or fuel
spillage. Allow machine to cool before
storing.
• Stop and inspect the equipment if you
strike an object. Repair, if necessary,
before restarting.
• Never make adjustments or repairs
with the engine running.
• Grass catcher components are subject
to wear, damage, and deterioration,
which could expose moving parts or
allow objects to be thrown. Frequently
check components and replace with
manufacturer's recommended parts,
when necessary.
• Mower blades are sharp and can cut.
Wrap the blade(s) or wear gloves, and
use extra caution when servicing them.
• Check brake operation frequently.
Adjust and service as required.
•Be sure the area is clear of other
people before mowing. Stop machine if
anyone enters the area.
• Never carry passengers or children
even with the blades off.
• Do not mow in reverse unless abso-
lutely necessary. Always look down
and behind before and while backing.
• Never carry children. They may fall off
and be seriously injured or interfere
with safe machine operation.
• Keep children out of the mowing area
and under the watchful care of another
responsible adult.
• Be alert and turn machine off if children
enter the area.
• Before and when backing, look behind
and down for small children.
• Mow up and down slopes (15_'Max),
not across.
• Remove obstacles such as rocks, tree
limbs, etc.
• Watch for holes, ruts, or bumps.
Uneven terrain could overturn the
machine. Tall grass can hide obstacles.

•Use slow speed. Choose a low gear so
that you will not have to stop or shift
while on the slope.
• Avoid starting or stopping on a slope. If
tires lose traction, disengage the
blades and proceed slowly straight
down the slope.
•If machine stops while going uphill,
disengage blades, shift into reverse
and back down slowly.
• Do not turn on slopes unless neces-
sary, and then, turn slowly and gradu-
ally downhill, if possible.
_bLook for this symbol to point out
important safety precautions. It means
CAUTION!!! BECOMEALERT!!! YOUR
SAFETY IS INVOLVED.
,_ CAUTION: In order to prevent
accidental starting when setting up,
transporting, adjusting or making repairs,
always disconnect spark plug wire and
place wire where it cannot contact spark
plug.
,_ CAUTION: Do not coast down a hill
in neutral, you may lose control of the
tractor.
,_ CAUTION: Tow only the attachments
that are recommended by and comply
with specifications of the manufacturer of
your tractor. Use common sense when
towing. Operate only at the lowest
possible speed when on a slope. Too
heavy of a load, while on a slope, is
dangerous. Tires can lose traction with
the ground and cause you to lose control
ofyour tractor.
,_&WARNING: Engine exhaust, some of
its constituents, and certain vehicle
components contain or emit chemicals
known to the State of California to cause
cancer and birth defects or other repro-
ductive harm.
_I, WARNING: Battery posts, terminals
and related accessories contain lead and
lead compounds, chemicals known to the
State of California to cause cancer and
birth defects or other reproductive harm.
Wash hands after handling.

PRODUCTSPECIFICATIONS
GASOLINE 3.5 GALLONS
CAPACITY UNLEADED
AND TYPE: REGULAR
OILTYPE SAE 10W30
API-SF/SG/SH): (ABOVE 32°F)
SAE 5W-30
(BELOW 32°F)
_)ILCAPACITY: W/FILTER: 4.2PINTS
W/O FILTER: 3.7PINTS
SPARK PLUG: CHAMPION
GAP: .030") RC12YC
GROUND SPEED LO: HI:
(MPH): 0.7 1.7
1.4 3.3
2.3 5.4
REVERSE: 0,9 2.1
TIRE FRONT: 14 PSI
PRESSURE: REAR: 10 PSI
CHARGING 15AMPS @ 3600RPM
SYSTEM:
BATTERY: AMP/HR: 35
MIN. CCA: 280
CASE SIZE:U1 R
BLADE BOLT 27-35 FT. LBS
TORQUE:
CONGRATULATIONS on your purchase
of a new Tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact
your nearest authorized service center/
department. We have competent, well-
trained technicians and the proper tools
to service or repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES".
REPAIR AGREEMENT
A Repair Agreement is available on this
product. Contact your nearest Sears
store for details.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintain-
ing, caring for and using your tractor.
• Follow the instructions under "Mainte-
nance" and "Storage" sections of this
owner's manual.
,_WARNING: This tractor is equipped
with an internal combustion engine and
should not be used on or near any
unimproved forest-covered, brush-
covered or grass-covered land unless the
engine's exhaust system is equipped with
a spark arrester meeting applicable local
or state laws (if any). If a spark arrester is
used, it should be maintained in effective
working order by the operator.
In the state of California the above is
required by law (Section 4442 of the
California Public Resources Code).
Other states may have similar laws.
Federal laws apply on federal lands. A
spark arrester for the muffler is available
through your nearest authorized service
center/depadment (See REPAIR PARTS
section of this manual).
6

Steering Wheel
<i
Steering . ,
J
Wheel Insert • - _ Steering Sleeve
Seat
Steering Sleeve
Extension
(1) Washer
17/32 x 1-3/16 x 12 Gauge
_(1) Knob
(1) Shoulder
Bolt 5/16-18
Mower
(4) Retainer Springs (single loop) (3) Retainer Springs (double loop)
Gauge Wheels
(2) Shoulder Bolts
Q (2) Centedock Nuts
Wheels
(2) Washers 3/8 x 3/4 x 14 Ga.

Video Cassette
Keys
Slope Sheet
(2) Keys
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
Asocket wrench set will make assembly
easier. Standard wrench sizes you need
are listed below.
(1) 9/16" wrench (1) Pliers
(1) 1/2" wrench (1) Utility knife
(1) 3/4" socket with
drive ratchet
(1) Tire pressure gauge
When right or left hand is mentioned in
this manual, it means, from your point of
view, when you are in the operating
position (seated behind the steering
wheel).
TO REMOVE TRACTOR FROM
CARTON
UNPACK CARTON
1. Remove all accessible loose parts and
parts cartons from carton.
2. Cut, from top to bottom, along lines on
all four corners of carton, and lay
panels flat.
3. Remove mower and packing materi-
als.
4. Check for any additional loose parts or
cartons and remove.
8

FROM SKID
ATTACH STEERING WHEEL
1. Remove hex bolt, lock washer and
large flat washer from steering shaft.
2. Position front wheels of the tractor so
they are pointing straight forward.
3. Slide the steering sleeve over the
steering shaft.
4. Align tabs and press steering sleeve
extension into bottom of steering
wheel.
5. Position steering wheel so cross bars
are horizontal (left to right) and slide
onto steering wheel adapter.
6. Secure steering wheel to steering
shaft with hex bolt, lock washer and
large flat washer previously removed.
Tighten securely.
7. Snap steering wheel insert into center
of steering wheel.
8. Remove protective materials from
tractor hood and grill.
IMPORTANT: Check for and remove any
staples in skid that may puncture tires
where tractor isto roll off skid.
_'_,_.._-_"W heelInsert
Hex Bolt
LockWasher
LargeFlat
Washer
Steering
Wheel_
Wheel
Adapter
Steering
Sleeve -_:==-'-Tabs
Extension I
Sleeve
HOWTO SET UPYOUR TRACTOR
CHECK BATTERY
1, Lift hood to raised position,
NOTE: If this battery is put into service
after month and year indicated on label
(label located between terminals) charge
battery for minimum of one hour at 6-10
amps.
(See "BATTERY" in Maintenance section
of this manual for charging instructions).
Label
-i
INSTALL SEAT
Adjust seat before tightening adjustment
knob.
1. Remove adjustment knob and fiat
washer securing seat to cardboard
packing and set aside for assembly of
seat to tractor.
2. Pivot seat upward and remove from
the cardboard packing. Remove the
cardboard packing and discard.
3. Place seat on seat pan and assemble
shoulder bolt. Tighten shoulder bolt
securely.
4. Assemble adjustment knob and flat
washer loosely. Do not tighten.
5. Lower seat into operating position and
sit on seat.
6. Slide seat until a comfortable position
is reached which allows you to press
clutch/brake pedal all the way down.
7. Get off seat without moving its
adjusted position.
8. Raise seat and tighten adjustment
knob securely.
Se,?,_,,,,=_==_
Fiat Washer J'_ /)
\Seat Pan Z-'"----X"_s {(
ShoulderBolt
Knob"-_i_" _
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor
from the skid.
9

TO ROLL TRACTOR OFF SKID (See
Operation section for location and
function of controls)
1, Press lift lever plunger and raise
attachment liftlever to its highest
position.
2. Release parking brake by depressing
clutch/brake pedal.
3. Place gearshift lever in neutral (N)
position.
4. Roll tractor forward off skid.
TO DRIVE TRACTOR OFF SKID (See
Operation section for location and
function of controls)
,_WARNING: Before starting, read,
understand and follow all insfructions in
the Operation section of this manual. Be
sure tractor is in a well-ventilated area. Be
sure the area in front of tractor is clear of
other people and objects.
1, Be sure all the above assembly steps
have been completed.
2, Check engine oil level and fill fuel tank
with gasoline.
3, Sit on seat in operating position,
depress clutch/brake pedal and set
the paring brake.
4. Place g_earshift lever in neutral (N)
position.
5. Press lift lever plunger and raise
attachment lift lever to its highest
position.
6. Start the engine. After engine has
started, move throttle control to idle
position.
7. Depress clutchPorake pedal into full
"BRAKE" position and hold. Move
gearshift lever to 1st gear.
8. Slowly release clutch/brake pedal and
slowly ddve tractor off skid.
9. Apply brake to stop tractor, set parking
brake and place gearshift lever in
neutral position.
10.Turn ignition key to "OFF" position.
Continue with the instructions that follow.
IMPORTANT: For shipping purposes, the
mulcher plate was preatteched to your
mower. The mulcher plate must only be
used with the mulching blades that came
packed separately in the carton,
Your mower came factory equipped with
high performance blades, which are the
best blades for bagging and discharging.
To use your mower with the high perfor-
mance blades the mulcher plate must be
removed from the mower.
TO SET UP YOUR MOWER FOR
MULCHING
1. Turn the mower over to allow access
to blades.
2. Remove hex bolt, lock washer and flat
washer and remove high performance
blades. Store in safe place.
3, Install mulcher blades with trailing
edge up towards deck as shown.
IMPORTANT: To ensure proper assembly,
center hole in blade must align with star
on mandrel assembly.
4, Reassemble hex bolt, lock washer
and flat washer in exact order as
shown.
5. Tighten bolt securely (27-35 Ft. Lbs.
torque).
IMPORTANT: Blade bolt is grade 8 heat
treated.
6. Install mulcher plate if previously
removed. Mandrel
Blade Assembly
TrailingEdge \,,
UP "_'_'_ Center _
Star
(Grade 8_)" ..__ _"
_L"ock
Washer
*AGrade 8 HeatTreatedBoltCan Be
IdentifiedBy SixLinesOn The Bolt Head.
TO INSTALL MULCHER PLATE
NOTE: If you installed the mulching
blades you will need to install the
mulcher plate.
1. Raise and hold deflector shield in
upright position.
2. Place front of mulcher plate over fror_t.
of mower deck opening and slide into
place, as shown.
3. Hook front latch into hole on front of
mower deck.
4. Hook rear latch into hole on back of
mower deck.
10

tb _
_'CA.UTION: Do not J:emove,discharge" ,
smela from mower. Hatse ana nora smeta
when attaching mulcher plate and allow it
to rest on plate while in operation.
Deflector /_/_ M'ch r
Shield __ /ptU_ee
TO CONVERT TO RAGGING OR
DISCHARGING
NOTE: The mulcher blades will discharge
and bag grass, but for best bagging and
discharging install the high performance
blades.
1. Remove mulcher plate and muleher
blades and install high performance
blades, (see BLADE REMOVAL in the
MaLntenanee section of this manual)
2. Sto'Temulcher blades and mulcher
plate in a safe place. Your mower is
now ready for discharging or installa-
tion of optional grass catcher acces-
sory,
INSTALL MOWER AND DRIVE BELT
Be sure tractor is on level surface and
mower suspension arms are raised with
attachment liftcontrol. Engage parking
brake.
1. Cut and remove ties securing anti-
sway bar and belts. Swing anti-sway
bar to left side of mower deck.
2. Slide mower under tractor with
deflector sheild to right side of tractor.
IMPORTANT: Check belt for proper
muting in all mower pulley grooves. Install
belt into electric clutch pulley groove.
3. Install one front link in top hole of the
R.H. front mower bracket and R.H.
front suspension bracket, Retain with
two single loop retainer spdngs as
shown.
4. Install second front link in LH, front
suspension bracket only and retain
with single loop retainer spring as
shown.
5. Turn height adjustment knob counter-
clockwise until it stops.
6. Lower mower linkage with attachment
lift control.
7. Place the L.H. suspension arm on
inward pointing deck pin, If neces-
sary, rock and raise front of mower to
align deck pin with the hole in
suspension arm, Retain with double
loop retainer spring with loops down
as shown.
8. Slide left side of mower back and
install the unattached front link in top
hole of the L.H. front mower bracket.
Retain with single loop retainer spring
as shown.
9. Place the R.H. suspension arm on
inward pointing deck pin. If neces-
san/, rock and .raise front of mower to
align deck pin with the hole in
suspension arm. Retain with double
loop retainer spring with loops down
as shown.
t 0. Connect anti-sway bar to chassis
bracket under left footrest and retain
with double loop retainer spring.
11.Turn height adjustment knob clock-
wise to remove slack from mower
suspension.
12. Raise mower to highest position.
13.Assemble gauge wheels (See "TO
ADJUST GAUGE WHEELS" in the
Operation section of this manual).
CHECK TIRE PRESSURE
The tires on your tractor were overinflated
at the factory for shipping purposes.
Correct tirepressure is important for best
cutting performance.
•Reduce tire pressure to PSI shown in
"PRODUCT SPECIFICATIONS" section
of this manual.
CHECK MOWER LEVELNESS
For best cutting results, mower should be
propedy leveled. See "TO LEVEL MOWER
HOUSING" in the Service and Adjustments
section of this manual.
CHECK FOR PROPER POSITION OF ALL
BELTS
See the figures that are shown for replac-
ing motion, mower drive, and mower blade
drive belts in the Service and Adjustments
section of this manual. Verify that the belts
are muted correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor,
check to see that the brake is properly
adjusted. See "TO ADJUST BRAKE" in the
Service and Adjustments section of this
manual.
11

Double Loop Retainer Front Mower
Spring (inward Bracket
pointing deck pins) Suspension Front
Chas= Arms
Bracket
Shoulder Gauge
Bott Wheel
3/8 Washer /
3/8-16
Center Double Loop
Locknut Retainer Spring
I Use Plierd___for )
Retainer Springs Anti-Sway BarIdlerPulley
fLo°°wPn
Link
Retainer Spring
Discharge
Guard
V'CHECKLIST
Before youoperateand enjoy your new
tractor,we wishtoassurethatyou receive
the bestperformanceand satisfaction
from thisqualityproduct.
Please review thefollowing checklist:
,/ All assemblyinstructions have been
completed.
,/"No remainingloosepartsin carton.
4"Batteryis propedypreparedand
charged. (Minimum1 hourat 6 amps).
4"Seat isadjustedcomfortablyand
tightenedsecurely.
,/All tiresare propedyinflated. (For
shippingpurposes,the tires were
ovednflatedat thefactory).
,/Be suremowerdeckis properlyleveled
side-to-side/fmnt-to-rearfor bestcutting
results. (Tiresmustbe properlyinflated
for leveling).
•/ Check mowerand drivebelts. Besure
they are routedpropedyaroundpulleys
and insideall belt keepers.
/Check wiring. See thatall connections
are stillsecureand wires are propedy
clamped.
While learninghowto useyourtractor,
payextra attentionto thefollowing
importantitems:
4"Engine oilisat properlevel.
,/Fuel tankisfilled withfresh, clean,
regular unleaded gasoline.
,/Become familiarwithall controls- their
locationand function. Operatethem
before youstarttheengine.
,/Be sure brakesystemisin safe
operating condition.
12

These symbols may appear on your tractor or in literature supplied with the product,
Learn and understand their meaning,
A, =I
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP
LIGHT !
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED
r_" R N H L
ATTACHMENT REVERSE NEUTRAL HIGH LOW
CLUTCH ENGAGED
®5[
PARKING BRAKE
(_ _KEEP AREA CLEAR SLOPE HAZARDS
ATTACHMENT
IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)
DANGER, KEEPHANDSANDFEETAWAY FREE WHEEL
(Automatic Models only)
13

KNOWYOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments. Save this manual for future reference,
Ammeter
Throttle Control
\
Clutch/Brake
Ignition it Switch
Switch Position
Attachment
Switch
Lift Lever
Plunger
Attachment
Lift Lever
Ch Parking Brake
Control
Heig
Adjustment
Knob
Gear Shift Lever \eShift Lever
Our tractors conform to the safety standards of the American National Standards
Institute.
ATTACHMENT CLUTCH SWITCH: Used
to engage the mower blades, or other
attachments mounted to your tractor.
LIGHT SWITCH: Turns the headlights on
and off.
THROTTLE CONTROL: Used to control
engine speed.
CLUTCH/BRAKE PEDAL: Used for
declutching and braking the tractor and
starling the engine.
CHOKE CONTROL: Used when starting
a cold engine.
HEIGHT ADJUSTMENT KNOB: Used to
adjust the mower cutting height.
GEARSHIFT LEVER: Selects the speed
and direction of the tractor.
RANGESHIFT LEVER: Allows high (H)
and low (L) speed for all forward and
reverse gears.
ATTACHMENT LIFT LEVER: Used to
raise and lower the mower deck or other
attachments mounted to your tractor.
LIFT LEVER PLUNGER: Used to release
attachment lift lever when changing its
position.
IGNITION SWITCH: Used for starting and
stopping the engine.
AMMETER: Indicates battery charging
(+) or discharging (-).
PARKING BRAKE: Locks clutch/brake
into the brake position.
14

The operation of any tractor can result in foreign objects thrown into
the eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask
over spectacles or standard safety glasses.
HOW TO USE YOUR TRACTOR
TO SET PARKING BRAKE
Your tractor is equipped with an operator
presence sensing switch. When engine
is running, any attempt by the operator to
leave the seat without first setting the
parking brake will shut off the engine.
1. Depress clutch/brake pedal into full
"BRAKE" position and hold.
2. Place parking brake lever in "EN-
GAGED" position and release pres-
sure from clutch/brake pedal. Pedal
should remain in "BRAKE" position.
Make sure parking brake will hold
tractor secure.
Push-in to Attachment Clutch
Choke "Disengaged" Switch PullOut To
Control\ _-'____. _ "Engage'L.
Z
"Brake'L
_m_nt"__l_ r
Cldtcll/Brake _- I _ _-_'
Pedal "Drive" "Disengaged"
Position Position
STOPPING
MOWER BLADES -
•To stop mower blades,move attach-
ment clutch switch to "DISENGAGED"
position.
GROUND DRIVE -
• To stop ground drive, depress clutch/
brake pedal into full "BRAKE" position.
• Move gearshift lever to neutral (N)
position.
ENGINE -
• Move throttle control to slow position.
NOTE: Failure to move throttle control to
slow position and allowing engine to idle
before stopping may cause engine to
"backfire".
•Turn ignition key to "OFF" position and
remove key. Always remove key when
leaving tractor to prevent unauthorized
use.
•Never use choke to stop engine.
I
IMPORTANT: Leaving the ignition switch
in any position other than "OFF" will
cause the battery to be discharged,
(dead).
NOTE: Under certain conditions when
tractor is standing idle with the engine
running, hot engine exhaust gases may
cause "browning" of grass. To eliminate
this possibility, always stop engine when
stopping tractor on grass areas.
A_,CAUTION: Alway.s s!op.tractor .
completely, as aescneeo aeove, eelore
leaving the operatoCs position; to empty
grass catcher, etc.
THROTTLE CONTROL
Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
rate.
• Full throttle offers the best bagging and
mower performance.
CHOKE CONTROL
Use choke control whenever you are
starting a cold engine. Do not use to start
a warm engine.
•To engage choke control, pull knob
out. Slowly push knob in to disengage.
TO MOVE FORWARD AND BACKWARD
The direction and speed of movement is
controlled by the gearshift lever,
1, Start tractor with clutch/brake pedal
depressed and gearshift lever in
neutral (N) position.
2. Move gearshift and range shift levers
to desired position.
3. Slowly release clutch/brake pedal to
start movement.
IMPORTANT: Bring tractor to a complete
stop before shifting or changing gears.
Failure to do so will shorten the useful life
of your transaxle.
TO ADJUST MOWER CUTTING HEIGHT
The cutting height is controlted by turning
the height adjustment knob in desired
direction.
• Turn knob clockwise (_',i) to raise
cutting height.
• Turn knob counterclockwise (If_) to
lower cutting height.
The cutting height range is approximately
15

1-1/2" to 4-1/2". The heights are measured
from the ground to the blade tip with the
engine not running. These heights are
approximate and may vary depending
upon soil conditions, height of grass and
types of grass being mowed.
•The average lawn should be cut to
approximately 2-1/2 inches during the
cool season and to over 3 inches during
hot months• For healthier and better
looking lawns, mow often and after
moderate growth.
•For best cutting performance, grass over
6 inches in height should be mowed
twice• Make the first cut relatively high;
the second to desired height.
TO ADJUST GAUGE WHEELS
Gauge wheels are properly adjusted
when they are slightly off the ground when
mower is at the desired cutting height in
operating position. Gauge wheels then
keep the deck in proper position to help
prevent scalping in most terrain condi-
tions.
NOTE: Adjust gauge wheels with tractor
on a flat level surface.
1. AdjusPmower to desired cutting height
(See "TO ADJUST MOWER CUTTING
HEIGHT" in the Operation section of
this manual).
2. With mower in desired height of cut
position, gauge wheels should be
assembled so they are slightly off the
ground• Install gauge wheel in appro-
priate hole with shoulder bolt, 3/8
washer, and 3/8-16 Iocknut and tighten
securely.
3. Repeat for opposite side installing
gauge wheel in same adjustment hole•
/
Locknut
3/8 Washer
Gauge Wheel
TO OPERATE MOWER
Your tractor is equipped with an
operator presence sensing switch• Any
attempt by the operator to leave the
seat with the engine running and the
attachment clutch engaged will shut off
the engine•
t. Select desired height of cut.
2. Lower mower with attachment lift
control.
3. Start mower blades by engaging
attachment clutch control.
TO STOP MOWER BLADES -
disengage attachment clutch control•
,_CAUTION: Do not operate the mower
without either the entire grass catcher, on
mowers so equipped, or the discharge
guard in place•
Attachment Clutch Attachment Lift Lever
Switch PullOutTo HighPosition -
,, . _ • LOW
Engag_l _;_,_Z; _ _'_Position
I-L,Det,eotor
"Disengage" _ ", _'_, ,/_
..!iJ
TO OPERATE ON HILL
_CAUTION: Do not drive up or down
hills with slopes greater than 15°and
do not drive across any slope.
•Choosethe slowestspeed before
startingup or downhills.
• Avoidstoppingor changingspeed on
hills.
•If slowingis necessary,movethrottle
controllever toslowerposition.
•If stoppingis absolutelynecessary,
pushclutch/brakepedalquicklyto
brake positionand engageparking
brake.
•Movegearshiftlever to1st gear and
rangeshiftleverto low(L) position. Be
sureyou haveallowedroomfor tractor
torollslightlyas yourestartmovement.
•To restartmovement,slowlyrelease
parkingbrake and clutch/brakepedal.
•Make all turnsslowly.
TO TRANSPORT
• Raise attachment lift to highest position ....
with attachment liftcontrol.
•When pushing or towing your tractor,
be sure gearshift lever is in neutral (N)
position.
•Do not push or tow tractor at more than
five (5) MPH.
NOTE: To protect hood from damage
when transporting your tractor on a truck
or a trailer, be sure hood is closed and
secured to tractor. Use an appropriate
means of tying hood to tractor (rope, cord.
etc.).
16

TOWINGCARTSANDOTHERAT-
TACHMENTS
Towonlytheattachments that are recom-
mended by and comply with specifications
of the manufacturer of your tractor. Use
common sense when towing. Too heavy of
a load, while ona slope, isdangerous. Tiros
can lose traction withthe ground and cause
you to lose control of your tractor.
BEFORE STARTING THE ENGINE
CHECK ENGINE OIL LEVEL
The engine in your tractor has been
shipped, from the factory, already filled
with summer weight oil.
1. Check engine oil with tractor on level
ground.
2. Remove oil fill cap/dipstick and wipe
clean, reinsert the dipstick and push it
all the way down into the tube, wait for
afew seconds, remove and road oil
level. If necessary, add oil until
"FULL" mark on dipstick is reached.
Do not overfill.
• For cold weather operation you should
change oil for easier starting (See "OIL
VISCOSITY CHART' in the Mainte-
nance section ofthis manual).
•To change engine oil, see the Mainte-
nance section in this manual.
ADD GASOLINE
•Fill fuel tank. Use fresh, clean, regular
unleaded gasoline with a minimum of 87
octane. (Use of leaded gasoline will
increase carbon and lead oxide depos-
its and reduce valve life). Do not mix oil
with gasoline. Purchase fuel in quanti-
ties that can be used within 30 days to
assure fuel freshness.
IMPORTANT: When operating in tempera-
turos below 32°F(O°C), use fresh, clean
winter grade gasoline to help insure good
,_weather starting.
ARNING: Experience indicates that
alcohol blended fuels (called gasohol or
using ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic
gas can damage the fuel system of an
engine while in storage. To avoid engine
problems, the fuel system should be emp-
tied before storage of 30 days or longer.
Drain the gas tank, start the engine and let
it run until the fuel lines and carburetor are
empty. Use fresh fuel next season. See
Storage Instructionsfor additional informa-
tion. Never use engine orcarburotorcleaner
products in the fuel tank or permanent
damage may occur. 17
_CAUTION: Fillto bottom of gas tank
filler neck. Do not overfill. Wipe off any
spilled oil or fuel. Do not store, spill or
use gasoline near an open flame.
TOSTART ENGINE
When startingthe engineforthe firsttimeorif
the enginehas run out of fuel, itw_lltake extra
crankingtime to movefuel fromthe tankto
the engtne.
1, Sit on seat in operating position,
depress clutch/brake pedal and set
parking brake.
2. Place gear shift lever in neutral (N)
position.
3. Move attachment clutchto "DISEN-
GAGED" position.
4. Move throttle control to fast position
5. Pull choke control out for a cold
engine start attempt. For a warm
engine start attempt the choke control
may not be needed.
NOTE: Before starting, read the warm and
cold starting procedures below.
6. Insert key into ignition and turn key
clockwise to "START" position and
release key as soon as engine starts.
Do not run starter continuously for
more than fifteen seconds per minute.
If the engine does not start after
several attempts, push choke control
in, wait a few minutes and try again. If
engine still does not start, pull the
choke control out and retry.
WARM WEATHER STARTING (50°F and
above)
7. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. If the engine
starts to run roughly, pull the choke
control out slightly for a few seconds
and then continue to push the control
in slowly.
•The attachments and ground drive can
now be used. If the engine does not
accept the load, restart the engine and
allow it to warm up for one minute
using the choke as described above.
COLD WEATHER STARTING (50°F and
below)
7. When engine starts, slowly push
choke control in until the engine
begins to run smoothly. Continue to
push the choke control in small steps
allowing the engine to accept small
changes in speed and load, until the
choke control is fully in. If the engine
starts to run roughly, pull the choke
control out slightly for afew seconds
and then continue to push the control
in slowly..

This may require an engine warm-up
period from several seconds to
several minutes, depending on the
temperature.
• The attachments can be used during
the engine warm-up period and may
require the choke control be pulled out
slightly.
NOTE: If at ahighaltitude(above3000 feet)
or in cold temperatures (below 32 F) the
carburetorfuel mixture may need to be
adjustedfor best engine performance.See
"TO ADJUST CARBURETOR" inthe Service
and Adjustments sectionof thismanual.
MOWING TIPS
•Tire chains cannot be used when the
mower housing is attached to tractor.
•Mower should be properly leveled for
best mowing performance. See "TO
LEVEL MOWER HOUSING" in the
Service and Adjustments section of this
manual.
• The left hand side of mower should be
used for trimming.
• Drive so that clippings are discharged
onto the area that has been cut. Have
the cut area to the right of the tractor.
This will result in a more even distribu-
tion of clippings and more uniform
cutting.
• When mowing large areas, start by
turning to the right so that clippings will
discharge away from shrubs, fences,
driveways, etc. After one or two
rounds, mow in the opposite direction
making left hand turns until finished
(See Fig. X1 ).
•if grass is extremely tall, it should be
mowed twice to reduce load and
possible fire hazard from dried clip-
pings. Make first cut relatively high; the
second to the desired height.
• Do not mow grass when it is wet. Wet
grass will plug mower and leave
undesirable clumps. Allow grass to dry
before mowing.
•Always operate engine at full throttle
when mowing to assure better mowing
performance and proper discharge of
material. Regulate ground speed by
selecting a low enough gear to give the
mower cutting performance as well as
the quality of cut desired,
•When operating attachments, select a
ground speed that will suit the terrain
and give best performance of the
attachment being used.
f
MULCHING MOWING TIPS
IMPORTANT: For best performance,
keep mower housing free of built-up
grass and trash. Clean after each use.
•The special mulching blade will recut
the grass clippings many times and
reduce them in size so that as they fall
onto the lawn they will disperse into the
grass and not be noticed. Also, the
mulched grass will biodegrede quickly
to provide nutrients for the lawn.
Always mulch with your highest engine
(blade) speed as this will provide the
best recutting action of the blades.
•Avoid cutting your lawn when it is wet.
Wet grass tends to form clumps and
interferes with the mulching action.
The best time to mow your lawn is the
early afternoon. At this time the grass
has dried and the newly cut area will
not be exposed to the direct sun.
•For best results, adjust the mower
cutting height so that the mower cuts off
only the top one-third of the grass
blades (See Fig. X2). For extremely
heavy mulching, reduce your width of
cut on each pass and mow slowly.
•Certain types of grass and grass
conditions may require that an area be
mulched a second time to completely
hide the clippings. When doing a
second cut, mow across or perpendicu-
lar to the first cut path.
•Change your cutting pattern from week
to week. Mow north to south one week
then change to east to west the next
week. This will help prevent matting
and graining of the lawn.
MAX 1/3
18

MAINTENANCE SCHEDULE ..,__ =_.._o_ _o_'_"_o_ /
FILL IN DATES
Check Brake Operation _1_ _1_
Check Tire Pressure _ ql_
Ch_:k Operator Presence and
TInterlock Systems
RCheckforLooseFasleners it_ V_7 _1
SharpenlReplacs Mower Blades 11_4
TLubrication Chart It_ I1#
0 Check Sattew Level I_e
RClean Batteryand Terminals Ik/I_
Check Transaxle Cooling I_
Adjust Blade Belt(s) Tension I_s
Adjust Motion Drive Belt(s) Tension _s
Check Engine Oil Level _t_ _1_
Change Engine Oil _1_12:I_ #
EClear= Air Fillet VJ2
N ; Clean Air Screen _J#2
GInspect Muffler/Spark Arrester
NI Replace Oil Filter (If equipped) I_t 2
E Clean Engine Cooling Fins 1_12
Replace Spark Plug _
Replace Air Filter Paper Cartridge _2
Replace Fuel Filter
1. Change more often when operating under a heavy load or in high ambienl temperatures 5. If oqu_oped wilh adjustable system
2 Service more oiler when operating in dirty or dusty com_itions
3 If equipped with o$1filter change oil every 50 hours
4. Replace b_a_t,es more oftett when mowing in _ndy =oil
GENERAL RECOMMENDATIONS
The warranty on this tractor does not cover
items that have been subjected to operator
abuse or negligence. To receive full value
from the warranty, operator must maintain
tractor as instructed in this manual. Some
adjustments will need to be made periodi-
cally to properly maintain your tractor. All
adjustments in the Service and Adjust-
ments section of this manual should be
checked at least once each season.
• Once a year you should replace the
spark plug, clean or replace air filter,and
check blades and belts forwear. Anew
spark plug and clean air filter assure
proper air-fuel mixture and help your
engine run better and last longer.
BEFORE EACH USE
1. Check engine oil level.
2. Check brake operation.
3. Check tire pressure.
4. Check operator presence and
interlock systems for proper operation.
5. Check for loose fasteners.
IMPORTANT: Do not oil or grease the
pivot points which have special nylon
6 . Not required _fequipped w_l_ maintenance.f_ee battery
7 Tighten f,ont _xle pwot bolt to 35 I1 .Ibs m,_x_nun_
DO r_ overtighten
LUBRICATION CHART
®Tie Rod BallJoints
•@ Spindle
Zerk Zerk
®Front Wheel
Bearing
Zerk Bearing Zerk
Gear
Teeth
{_Check/
Transaxle
Fluid
SAE30 or 10w30motor oil
General PurposeGrease
Referto Maintenance "ENGINE" Section
_Spraysiliconelubriant (Move Bootsto
Lubricate)
bearings. Viscous lubricants will attract
dust and dirt that will shorten the life of
the self-lubricating bearings. If you feel
they must be lubricated, use only adry.
powdered graphite type lubricant
19 sparingly.

TRACTOR
Alwaysobservesafetyruleswhen
performinganymaintenance.
BRAKEOPERATION
Iftractorrequiresmorethansix(6)feet
stoppingdistanceathighspeedin
highestgear,thenbrakemustbead-
justed. (See "TO ADJUST BRAKE" in the
Service and Adjustments section of this
manual).
TIRES
•Maintain proper air pressure in all tires
(See "PRODUCT SPECIFICATIONS"
section of this manual).
• Keep tires free of gasoline, oil, or insect
control chemicals which can harm
rubber.
•Avoid stumps, stones, deep ruts, sharp
objects and other hazards that may
cause tire damage.
NOTE: To seal tire punctures and prevent
flat tires due to slow leaks, tire sealant
may be purchased from your local parts
dealer. Tire sealant also prevents tire dry
rot and corrosion.
OPERATOR PRESENCE SYSTEM
Be sure operator presence and interlock
systems are working properly. If your
tractor does not function as described,
repair the problem immediately.
•The engine should not start unless the
clutch/brake pedal is fully depressed
and attachement clutch control is in the
disengaged position.
•When the engine is running, any
attempt by the operator to leave the
seat without first setting the parking
brake should shut off the engine.
•When the engine is running and the
attachment clutch is engaged, any
attempt by the operator to leave the
seat should shut off the engine.
•The attachment clutch should never
operate unless operator is in the seal
BLADE CARE
For best results mower blades must be
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
1. Raise mower to highest position to
allow access to blades.
2. Remove hex bolt, lock washer and flat
washer securing blade.
3. Install new or resharpened blade with
trailing edge up towards deck as
shown.
2O
IMPORTANT: To ensure proper asse_n-
bly, center hole in blade must align with
star on mandrel assembly.
4. Reassemble hex bolt, lock washer
and flat washer in exact order as
shown.
5, Tighten bolt securely (27-35 Ft, Lbs.
torque).
IMPORTANT: Blade bolt is grade 8 heat
treated.
MandrelAssembly
Trailing'_dgeBlUaPdeCenter _ F_
,at
Lock Wa:.,_. _. _._,_. _Star
_---Hex Bolt(Grade)*_J
*A Grade 8 heat treated boltcan be identified
by sixlines onthebolthead.
TO SHARPEN BLADE
NOTE: We do not recommend sharpen-
ing blade -but if you do, be sure the
blade is balanced.
Care should be taken to keep the blade
balanced. An unbalanced blade will
cause excessive vibration and eventual
damage to mower and engine.
•The blade can be sharpened with a
file or on a grinding wheel. Do not
attempt to sharpen while on the
mower.
•To check blade balance, you will need
a 5/8" diameter steel bolt, pin, or a
cone balancer. (When using a cone
balancer, follow the instructions
supplied with balancer.)
NOTE: Do not use a nail for balancing
blade. The lobes of the center hole may
appear to be centered, but are not.
•Slide blade on to an unthreaded
portion of the steel bolt or pin and hold
the bolt or pin parallel with the ground.
If blade is balanced, it should remain
in a horizontal position. If either end of
the blade moves downward, sharpen
the heavy end until the blade is
balanced.
Blade
Center Hole