BEAL SNAPPER SN63125 User manual

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R.C.S. Clermont-Fd B 304 973 886 S.A.S. au capital de 612 000 €
Y v a n B é a l - 2 1, a v . d e l ’Agri c u l t u r e - B . P. 16
Z . I . d u B r é z e t - 6 3 0 14 C l e r m o n t - F e r r a n d C e d e x 2
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R.C.S. Clermont-Fd B 304 973 886 S.A.S. au capital de 612 000 €
SN63125
Bac rigide /220 litres
06-000028-051003
03-000554-051003
01-000223-051003
NOTICE D’EMPLOI
PIÈCES DÉTACHÉES
NOTICE DE MONTAGE
Bac de ramassage

2
IMPORTANT SAFETY INSTRUCTIONS
WARNING
All safety instructions and operating instructions in the manuals provided with the Snapper Rear Engine Rider
and this Grass Catcher attachment must be followed. Read, understand, and follow ALL instructions and
warnings in the Operator’s Manual provided with the machine, with this attachment, and ALL instructions and
warnings on the machine, engine and attachment. Failure to comply with ALL instructions and warnings can
result in damage, serious injury or death to the operator or other persons.
1) DO NOT allow children or others in the yard
when the machine is operated (even with the
blades off).
2) DO NOT allow children or others to ride on the
machine or attachment (even with the blades
off).
3) DO NOT allow children to operate the machine.
4) DO NOT operate blades in reverse. STOP
blades. LOOK and SEE behind and down for
children, pets, and hazards before and while
backing.
5) FRONT WEIGHT must be installed before
operating machine with grass catcher.
6) DO NOT operate machine on slopes exceeding
10 degrees (18% grade) when equipped with
grass catcher.
7) Exercise EXTREME CAUTION on all slopes.
Turn blades off when traveling uphill. Use a
slow speed and avoid sudden or sharp turns.
8) DO NOT operate machine across face of slopes.
Operate up and down. Practice on slopes with
blades off.
9) AVOID uphill starts. If machine stops going up
hill or tires lose traction, turn blades OFF and
back slowly down the slope.
10) GRASS CATCHER COMPONENTS are subject
to deterioration during normal use. Inspect all
components frequently for signs of wear or
deterioration. Replace worn or damaged
components immediately.
11) DO NOT leave machine with engine running.
STOP engine, STOP blades, SET brake, and
REMOVE key before leaving operator’s position
for any reason.
12) DO NOT attempt to remove or unclog the grass
catcher with engine or blades running. Stop
engine and blades and make sure all rotating
components have come to a complete stop
before removing any catcher component or
attempting to unclog catcher or deck.
13) DO NOT operate machine with Clamshell
Catcher open. The catcher must be closed at all
times, unless dumping. Stop blades before
dumping grass catcher.

3
TABLE OF CONTENTS
IMPORTANT SAFETY INSTRUCTIONS..............................................................2
TABLE OF CONTENTS .......................................................................................3
SECTION 1 - ASSEMBLY INSTRUCTIONS.....................................................3-9
Introduction..............................................................................................................................3
Right & Left Bumper Bracket Installation..............................................................................4
Hitch Plate & Heat Shield Installation....................................................................................5
Hinge Pivot Bolt Installation...................................................................................................5
Hinge Adjustment – Rear Cover.............................................................................................6
Front Weight Installation..................................................................................................... 6-7
Air Lift Kit, #6-0480 Installation ..............................................................................................7
Deck Adapter Installation.................................................................................................... 7-8
Grass Tube Installation...........................................................................................................9
SECTION 2 – OPERATION & MAINTENANCE.................................................10
Introduction............................................................................................................................10
Grass Catcher Operation ......................................................................................................10
Emptying Grass Catcher.......................................................................................................10
If The Grass Catcher Becomes Clogged?...........................................................................10
Grass Catcher Maintenance .................................................................................................10
Before Each Use ....................................................................................................................10
Clamshell Assembly Components................................................................................. 11-12

4
SECTION 1 – ASSEMBLY INSTRUCTIONS
INTRODUCTION
The 6-3125 Clamshell Grass Catcher kit fits Snapper Rear Engine Riding mowers equipped with 28” and 33”
decks. Use the following instructions to assemble the grass catcher components and prepare your machine for
collecting grass clippings and leaves. Follow and complete each step carefully.
WARNING
DO NOT attempt any adjustments, maintenance or
service with the engine running. STOP engine.
STOP blade. Engage parking brake. Remove key.
Remove spark plug wire from spark plug and
secure wire away from spark plug. Engine and
components are HOT. Avoid serious burns, allow
all parts to cool before working on machine.
STEP 1
RIGHT AND LEFT BUMPER BRACKET INSTALLATION
Riders equipped with 2-piece type rear bumpers,
See Figure 1.1, will require replacement to complete
installation. Replace with one-piece bumper,
P/N 3-6367, purchased separately from your local
Snapper dealer. The Bumper and Bumper Brackets will
be attached to the Rider using bolts removed in the
following steps.
FIGURE 1.1
A. Remove two right bumper bolts and the right
frame bolt located at the top rear of the main
frame. See Figure 1.2. Align holes in right
bumper support bracket, bumper and frame.
Reinstall same bolts. Tighten the two Bumper
bolts before tightening the frame bolt.
FIGURE 1.2
B. Remove top left bolt from bumper and the left
frame bolt located at the top rear of the main
frame. See Figure 1.3. Align holes in left
bumper support bracket, bumper and frame.
Reinstall same bolts. Tighten the Bumper bolts
before tightening the frame bolt.
FIGURE 1.3
TWO PIECE
REAR BUMPER
RIGHT REAR
BUMPER BOLTS RIGHT
FRAME
BOLT
RIGHT BUMPER
SUPPORT BRACKET
LEFT BUMPER
SUPPORT BRACKET

5
SECTION 1 – ASSEMBLY INSTRUCTIONS
STEP 2
HITCH PLATE AND HEAT SHIELD INSTALLATION
A. Attach triangular shaped Hitch Plate to bottom
of Front Cover Assembly. Orientation of the
holes in the hitch plate is important, observe
picture carefully before assembling. Align holes
in Hitch Plate and Front Cover Frame. Insert (2)
5/16-18 x 5/8” Flange Lock hex bolts. Place
Heat Shield over bolts as shown and secure
with (2) 5/16-18 Flange Lock hex nuts.
Do not tighten at this time. See Figure 1.4.
FIGURE 1.4
B. Place Front Cover Assembly over rear bumper
and secure in place with spring loaded latch.
See Figure 1.5.
FIGURE 1.5
C. Align hole in Hitch Plate with hole in Bumper
Support. Insert 1/2-13 x 1” hex bolt, with head on
inside of frame, through holes. Place one 1/2”
Internal Tooth lock washer and hex nut on bolt
(washer and nut on outside of frame) and tighten
securely. See Figure 1.6.
D. Tighten hitch plate bolts that were left loose in
STEP 2, “A”.
E. Attach left end of baffle to Front Cover
Assembly. Place (1) 3/16” Flat Washer over
#10-24 x 3/4” Flange Lock Bolt and insert from
inside cover. Secure with (1) #10-24 Flange
Lock Nut. Tighten securely.
FIGURE 1.6
STEP 3
HINGE PIVOT BOLT INSTALLATION
A. Place Rear Cover Assembly on Front Cover
Assembly aligning holes in hinge tabs. Place
one 3/8” flat washer between the two left Hinge
Tabs and insert 3/8-16 x 1” hex head bolt. See
Figure 1.7. Add 3/8” flat washer and secure
with 3/8-16 Top Lock nut. Do not over tighten.
Hinge must pivot freely.
B. Repeat on right Hinge Tabs.
FIGURE 1.7
HEAT SHIELD
HITCH PLATE
FRONT COVER
LATCH
1/2” NUT &
LOCK
WASHER
HINGE TAB

6
SECTION 1 – ASSEMBLY INSTRUCTIONS
STEP 4
HINGE ADJUSTMENT – REAR COVER
The holes in the rear Hinge Plate are slotted and
adjustment may be required to insure a proper seal
between the front and rear Covers.
A. Insert hook on the right Rear Cover Assembly
into round hole in right Handle Link. Note: right
Handle Link is flat, no bend. See Figure 1.8.
FIGURE 1.8
B. Place one 3/8” flat washer over stud on right of
handle tube.
C. Insert stud into center hole of right Handle Link.
Add another 3/8” flat washer over stud and
secure with hair pin. See Figure 1.9.
NOTE: The right and left Handle Links contain 3
closely spaced holes to adjust the amount of
force required to close and latch the Grass
Catcher. To increase the closing force and
provide a tighter seal between the front and
rear covers, place stud in rear hole. To
decrease the force, place stud in front hole.
FIGURE 1.9
D. Repeat procedure for left Handle Link.
E. Close catcher by pushing down on handle.
F. Actuate Catcher Handle. Catcher should open
and close smoothly with no binding. If the
action is not smooth, adjustment to the Hinge
or Handle Links may be required.
G. If hinge adjustment is required, loosen hinge
plate hardware. For a tighter seal, push top of
rear cover frame firmly against the Front Cover
Assembly. Tighten hinge plate hardware
securely. See Figure 1.10.
FIGURE 1.10
WARNING
DO NOT operate machine with Grass Catcher if
front weight has not been installed.
STEP 5
FRONT WEIGHT INSTALLATION
The weight of the Clamshell Grass Catcher and
contents affects the stability and handling of the
machine. The front weight must be installed prior to
operating the machine with the catcher installed.
Failure to install the weight could cause damage,
serious injury or death.
HOOK
RIGHT HANDLE LINK
HINGE PLATE
HARDWARE
PUSH
HANDLE
LINK
HAIR
PIN
3/8” FLAT
WASHER

7
SECTION 1 – ASSEMBLY INSTRUCTIONS
IMPORTANT – “M” SERIES RIDERS: Series 17, “M”
model riders will require the drilling of two holes in the
front frame to install the Front Weight Plates. Series 19,
“M” model riders already have the holes drilled but are
covered by the SNAPPER decal. Holes can be located
by rubbing lightly over decal. If you have a Series 17
rider, use the dimensions on the illustration provided to
mark the locations for drilling the two holes. See Figure
1.11.
FIGURE 1.11
A. Attach (8) weight plates to the front frame of
Rider using (2) 3/8-16 x 3” hex head bolts and
(4) heavy 3/8” flat washers. Place one washer
on each bolt.
B. Align holes in weight plates with holes in frame.
Insert bolts through weight plates and frame.
See Figure 1.12.
FIGURE 1.12
C. Add washer to each bolt on inside of frame and
secure with 3/8-16 Lock nuts. Tighten securely.
STEP 6
AIR LIFT KIT, #6-0480 INSTALLATION
Some Rider models will not require the installation of
the Air Lift Kit included with the Grass Catcher. Inspect
the blade on your mower. If the blade does not have
mounting holes for the Air Lift Kit, the blade is a High
Lift version and does not require the kit. If the blade
does have the holes in the lift area of the blade, install
the Lift Kit. Installation instructions and the necessary
hardware are included with the Air Lifts.
WARNING
Blades are extremely sharp and can cause severe
injuries. Wear heavy gloves when working on or
handling blades. DO NOT use blades that show
signs of wear or damage.
WARNING
DO NOT operate machine without entire Grass
Catcher or guards in place.
STEP 7
DECK ADAPTER INSTALLATION
To install the deck adapter on certain 28” model riders,
the discharge deflector may have to be removed first.
Be careful to save the deflector and all hardware
removed for future use when not bagging.
A. Remove wing nuts, flat washers and bolts
securing deflector to side of deck. Save hardware.
See Figure 1.13.
FIGURE 1.13
B. Lift up, pivoting deflector on hinge, and
determine if there is sufficient room to install the
adapter. If there is not sufficient room, remove
deflector by removing Hinge nut, Spring, and Hinge
Pin. Save for future use. See Figure 1.14.
DRILL TWO 13/32”
DIAMETER HOLES
2-5/8”
10”
3”
WING NUTS &
FLAT WASHERS
SECURE WEIGHT
PLATES (8) TO
FRONT FRAME

8
SECTION 1 – ASSEMBLY INSTRUCTIONS
FIGURE 1.14
C. Hold the adapter in front of the deck. Align the
adapter lugs with the lug retainers in the hinge.
Push or lightly tap front of adapter towards the rear
until tight against deck. See Figure 1.15.
FIGURE 1.15A
FIGURE 1.15B
D. Install one of the previously removed bolts into
the hole in the center of the discharge opening and
through the hole in the adapter. Secure the adapter
to the deck with a flat washer and wing nut. See
Figure 1.16.
FIGURE 1.16
E. Attach tube latch to deck adapter. Insert one
1/4-20 x 3/4” Carriage bolt from inside through
lower hole in adapter. Place Tube Latch over bolt,
followed by 1/4” Internal Tooth lock washer and
secure with 1/4-20 hex nut. Align Tube Latch as
shown and tighten securely. See Figure 1.17.
FIGURE 1.17
HINGE NUT SPRING
HINGE PIN
DEFLECTOR
REMOVED
LUG RETAINERS
ADAPTER
LUGS
ADAPTER
DEFLECTOR
FLAT WASHER &
WING NUT
TUBE
LATCH

9
SECTION 1 – ASSEMBLY INSTRUCTIONS
STEP 8
GRASS TUBE INSTALLATION
A. Attach Tube Handle and Handle Base to Tube
before installing Tube to catcher. Insert (2)
1/4-20 x 3/4” Carriage bolts through Handle
Base and holes in Tube as shown. See Figure
1.18. Place Tube Handle over bolts followed by
1/4” Internal Tooth lock washers and secure
with (2) 1/4-20 hex nuts. Tighten securely. See
Figure 1.18.
FIGURE 1.18
B. Place deck in lowest cutting height setting.
C. Slide upper end of Grass Tube (end without
Handle) into opening in Front Cover Assembly.
D. Slide lower end of Grass Tube over adapter
and rotate towards mower to secure Handle
Base under Latch. See Figure 1.19.
E. Adjust deck to desired cutting height.
FIGURE 1.19
HANDLE BASE
TUBE
HANDLE
ROTATE GRASS TUBE
TOWARDS MOWER

10
SECTION 2– OPERATION & MAINTENANCE
INTRODUCTION
Follow operation and maintenance instructions in
the Operator’s Manual provided with the Snapper
Rear Engine Rider.
2.1 GRASS CATCHER OPERATION
A. Select desired cutting height. Choose a setting that
will not attempt to cut off too much at once,
overloading the machine.
B. After starting engine and allowing a brief warm up
period, move engine speed control to highest
setting.
C. Drive machine to cutting area. Engage blades.
D. Select a slow forward ground speed until familiar
with conditions. Do not select a speed that is too
fast, causing the machine to become overloaded.
E. The weight of the grass catcher and contents will
affect the stability and handling of the machine.
Avoid sudden starts and sharp turns. Reduce
speed on slopes, and DO NOT operate machine on
slopes exceeding 10 degrees (18% grade).
Operate machine up and down slopes. DO NOT
operate machine across the face of slopes. Turn
blades off when traveling up slope.
F. Empty grass catcher often to minimize effect on
stability and handling. Over filling the catcher will
reduce performance and cause clogging of the
tube, adapter and deck.
G. Do not operate the machine with the Grass Catcher
open. The entire Grass Catcher must be installed,
the catcher closed and latched properly before
operating.
2.2 EMPTYING GRASS CATCHER
A. Empty Grass Catcher often to avoid overfilling.
Overfilling reduces performance and causes
clogging of tube, adapter and deck.
B. Turn blades off. Drive machine to location the
clippings are to be dumped. DO NOT operate
blades in reverse. If you must back machine to
dump clippings in desired location, LOOK and SEE
behind and down for children, pets and hazards
before and while backing.
C. Shift transmission to Neutral (N). Engage Park
Brake. Stop engine. Remove key.
D. Lift up on handle sufficiently to allow all clippings to
exit catcher. If the dumped pile is too high to allow
the catcher to close, you may be required to use a
rake or similar implement to distribute the clippings.
E. After dumping, to maintain peak performance,
check the catcher screen located on the inside of
the Rear Cover Assembly to make sure it is clean
and free of any build up. Clean as required with
brush or broom.
F. Close catcher. Push down firmly on handle to
ensure it is properly latched.
G. Re-start engine and drive machine to cutting area.
Set engine speed to highest setting, engage blades
and resume operation.
WARNING
DO NOT attempt to remove any clogs from deck,
adapter, or tube with engine or blade running.
STOP engine. STOP blade. Engage parking brake.
Remove key. Make sure blade and all rotating
components have come to a complete stop before
removing or unclogging any catcher component.
2.3 IF THE GRASS CATCHER BECOMES CLOGGED?
The grass catcher may become plugged if the
conditions are too severe, the catcher is overfilled, or
the machine is used improperly. If plugging does occur,
attempt the following:
1. Empty catcher more often.
2. Clean screen on Rear Cover Assembly.
3. Ground speed too fast – cut at slower speed.
4. Removing too much grass – raise cutting height,
cut partial width, and cut lawn more frequently.
5. Grass is too wet from rain or dew – allow grass to
dry.
6. Blades are dull or worn – inspect blades and
replace as necessary. Use only genuine SNAPPER
replacement blades.
7. Mower equipped with incorrect blade. Catcher
operation requires high lift blade. Contact your local
SNAPPER dealer for assistance in choosing the
correct blade for your application.
8. Deck, adapter, or tube has clipping build up – clean
all clippings from all internal surfaces.
2.4 GRASS CATCHER MAINTENANCE
Grass Catcher components are subject to wear and
deterioration during normal usage. Inspect all
components frequently for signs of wear and
deterioration. Replace worn or damaged components
immediately.
BEFORE EACH USE
A. Inspect all Catcher components. Replace all worn
or damaged parts.
B. Clean grass build up from deck, adapter, grass
tube, covers and rear cover screen. To maintain
peak performance make sure screen is clean at
each dumping.
C. Inspect blade for wear or damage. Replace as
needed.
D. Perform pre-start check list and maintenance as
instructed in the SNAPPER Rear Engine Rider
Operator’s Manual and Engine Owner’s Manual
included with the machine.

11
CLAMSHELL ASSEMBLY COMPONENTS
42
33
12
5
19
15
12
7
40
5
10
11
4
48
30
29
6
3
49 31
39 53 55
52
54
36
38
51
44
24
32
21
28
23
13
47
25
27
26
22
37
34
34
35 50
1
30
9
43
41 14
18
30 12
17

12
CLAMSHELL ASSEMBLY COMPONENTS
ITEM PART NO. DESCRIPTION
1 1-4517 TUBE, Grass
2 2-8700 DECAL, Read Manual (Not Shown)
3 1-1870 GRIP
4 1-6314 WASHER, 11/32 Flat (9)
5 3-6422 WASHER, 3/16 Flat (30)
6 5-8615 WELDMENT, Front Cover Brace
7 7-2873 COVER, Front
8 7-2874 DEFLECTOR (Not Shown)
9 7-2950 GASKET, Chute
10 9-0307 SCREW, #10-24 x 1/2” Self-Tapping (3)
11 9-0999 SCREW, 1/4-20 x 5/8” Pan Head Self-Tapping (9)
12 9-1079 NUT, #10-24 Hex Flange Lock (22)
13 7-2951 END CAP, Tube
14 5-8600 WELDMENT, Rear Cover Brace
15 7-2872 COVER, Rear
16 7-2876 GRILL, Rear Cover (Not Shown)
17 7-3145 BOLT, #10-24 x 1-1/2” Oval Head (13)
18 7-3179 HINGE, Rear Cover
19 9-1265 SCREW, #10-24 x 1-1/2 Machine (5)
20 7-2964 DECAL, Warning (Not Shown)
21 3-1951 LATCH, Chute/Tube
22 3-1952 BASE, Handle
23 3-7745 HANDLE, Tube
24 9-1303 BOLT, 5/16-18 x 1” Carriage
25 9-1314 WASHER, 1/4 Internal Tooth Lock (3)
26 9-1530 BOLT, 1/4-20 x 3/4” Carriage (3)
27 9-1537 NUT, 5/16-18 Wing
28 9-1576 NUT, 1/4-20 Hex (3)
29 9-1593 PIN, 3/8 Self Lock Cotter (2)
30 9-1514 WASHER, 3/8 Lock (8)
31 9-1601 NUT, 5/16-18 Flange Lock (2)
32 9-1811 BOLT, 5/16-18 x 5/8” Hex Flange Lock (2)
33 3-1954 SUPPORT, Bumper
34 2-1746 WASHER, 3/8 Flat (4)
35 9-0499 NUT, 3/8-16 Hex Top Lock (2)
36 9-0509 WASHER, 1/2 Internal Tooth Lock
37 9-0590 BOLT, 3/8-16 x 3” Hex Cap Gr. 5 (2)
38 9-0646 BOLT, 1/2-13 x 1” Hex Cap Gr. 5
39 9-1316 NUT, 1/2-13 Hex Gr. B
40 9-1299 NUT, 3/8-16 Hex Lock (2)
41 9-1304 SCREW, 3/8-16 x 1” Hex Cap (2)
42 5-8745 BRACE, Bumper
43 9-0624 BOLT, #10-24 x 3/4” Flange Lock
44 5-8641 ASSEMBLY, Chute
45 2-9784 DECAL, International Warning (Not Shown)
46 4-6720 DECAL, Chute/Deflector (Not Shown)
47 7-3172 LINK, Handle (Right Hand)
48 7-3173 LINK, Handle (Left Hand)
49 7-3171 PLATE, Hitch
50 2-9444 WEIGHT PLATES (8)
51 2-9627 SHIELD, Heat
-- 6-0480 KIT, Air Lift (Includes Items 50 thru 53)
52 3-7723 Air Lift (2)
53 9-0223 NUT, 5/16-24 Hex (6)
54 9-0228 SCREW, 5/16-24 x 5/8” Oval Head Machine (6)
55 9-0391 WASHER, 5/16 Internal Tooth Lock (6)