Toro 30810 User manual

FormNo.3395-750RevB
RearQuick-AttachSystem
2013andAfterGroundsmaster®7200SeriesMower
ModelNo.30810—SerialNo.315000001andUp
ModelNo.30812—SerialNo.315000001andUp
InstallationInstructions
Note:ThemachinemustbeequippedwiththeAuxiliaryPowerUnitKit,Toropartno.30382.
WARNING
CALIFORNIA
Proposition65Warning
ThisproductcontainsachemicalorchemicalsknowntotheStateofCaliforniato
causecancer,birthdefects,orreproductiveharm.
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
Cylinder-supportassembly1
Bolt(3/8x2-3/4inches)2
Bolt(3/8x1-1/4inches)3
Bolt(3/8x1inch)1
Nut(3/8inch)3
Lift-armassembly1
Bolt(7/8x4-1/2inches)2
Jamnut(7/8inch)2
Spindlewasher8
Bolt(1/2x1-1/2inches)1
Locknut(1/2inch)1
Cylinder-mountpivotpin1
2
Greasetting1
Installthelift-armassembly(forModel
30810only).
Linkmount1
Bolt(3/8x1inch)3
Nut(3/8inch)3
Lift-armassembly1
Bolt(7/8x4-1/2inches)2
Jamnut(7/8inch)2
Spindlewasher8
Bolt(1/2x1-1/2inches)1
Locknut(1/2inch)1
Pivotpin1
3
Greasetting1
Installthelift-armassembly(forModel
30812only).
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3395-750*B

ProcedureDescriptionQty.Use
Teetting(Model30812only)1
Hoseclamp(3/8inch)3
4Cabletie4
Installthehydraulichoses.
Relaybracket1
Relay6
Bolt(1/4x1/2inch)6
Nut(1/4inch)7
Bolt(1/4x3/4inch)1
Decal(fromAuxiliaryPowerUnitKit)1
5
Switch2
Installtherelaysandswitches(for
Model30810only).
Relaybracket1
Relay6
Bolt(1/4x1/2inch)6
Nut(1/4inch)7
Bolt(3/8x2inches)1
Washer(0.406inch)1
Nut(3/8inch)1
Bolt(1/4x1/2inch)6
Locknut(1/4inch)6
Decal(fromAuxiliaryPowerUnitKit)1
6
Switch2
Installtherelaysandswitches(for
Model30812only).
7Wiringharness1Installthewiringharness.
8Nopartsrequired–Completeinstallation.
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface,lowerthecutting
unit,stopthemachine,engagetheparkingbrake,and
removethekeyfromtheignitionswitch.
CAUTION
Ifyouleavethekeyintheignitionswitch,
someonecouldaccidentlystarttheengineand
seriouslyinjureyouorbystanders.
Removethekeyfromtheignitionswitch
beforeyoudoanymaintenance.
2.Disconnectthenegative(–)batterycablefromthe
battery.
2

2
InstallingtheLift-Arm
Assembly
Model30810
Partsneededforthisprocedure:
1Cylinder-supportassembly
2Bolt(3/8x2-3/4inches)
3Bolt(3/8x1-1/4inches)
1Bolt(3/8x1inch)
3Nut(3/8inch)
1Lift-armassembly
2Bolt(7/8x4-1/2inches)
2Jamnut(7/8inch)
8Spindlewasher
1Bolt(1/2x1-1/2inches)
1Locknut(1/2inch)
1Cylinder-mountpivotpin
1Greasetting
Procedure
Note:Togainadditionalaccessduringtheassemblyofthe
kit,raisetherearofthetractionunit,supportitwithjack
stands,andremovetheright,reartire.
1.Removetheexisting3boltsand3nutsfromtheskid
assembly(Figure1).
Note:Retainthenuts.
Figure1
1.Bolt2.Nut
2.Securethecylinder-supportassemblytothe
rear-bumperbracketandskidassemblywith2bolts
(3/8x2-3/4inch),3bolts(3/8x1-1/4inch),2
nuts(3/8inch),andthe3existingnutsthatyoujust
removed.
Note:Positionthecylinder-supportassemblyas
showninFigure2.
Figure2
1.Nut(3/8inch)4.Rear-bumperbracket
2.Cylinder-support
assembly
5.Bolt(3/8x2-3/4inch)
3.Bolt(3/8x1-1/4inch)6.Existingnut
3

3.Mountthelift-armassemblytotherearframe
members,with2bolts(7/8x4-1/2inch),2jamnuts
(7/8inch),andasmanyspindlewashersasnecessary
toevenlyshimbetweentherightandleftsidesofthe
liftarmandrearframemembers.
Note:PositionthecomponentsasshowninFigure3.
Figure3
1.Bolt(7/8x4-1/2inch)3.Spindlewasher
2.Lift-armassembly4.Jamnut
4.Torquetheboltsandlocknuts518to648N-m(382
to478ft-lb).
5.Adjustthelengthofthethreadedlinkto19cm(7-1/2
inches)andtightenthejamnuts(Figure4).
Figure4
1.Lengthofthreadedlink—19cm(7-1/2inches)
6.Securethethreadedlinkrodendtothecylinder-support
assemblywithabolt(1/2x1-1/2inch)andlocknut
(1/2inch)asshowninFigure5.
Figure5
1.Liftadapter2.Cylinder-support
assembly
7.Mountthelooseendofthehydrauliccylindertothe
cylinder-supportassemblywiththecylinder-mount
pivotpin,bolt(3/8x1inch),andnut(3/8inch)as
showninFigure6.
Figure6
1.Greasetting3.Hydrauliccylinder
(stationeryend)
2.Pivotpin
8.Threadagreasettingintotheendofthepivotpinas
showninFigure6.
4

3
InstallingtheLift-Arm
Assembly
Model30812
Partsneededforthisprocedure:
1Linkmount
3Bolt(3/8x1inch)
3Nut(3/8inch)
1Lift-armassembly
2Bolt(7/8x4-1/2inches)
2Jamnut(7/8inch)
8Spindlewasher
1Bolt(1/2x1-1/2inches)
1Locknut(1/2inch)
1Pivotpin
1Greasetting
Procedure
Note:Togainadditionalaccessduringtheassemblyofthe
kit,raisetherearofthetractionunit,supportitwithjack
stands,andremovetheright,reartire.
1.Securethelinkmounttotherear-bumperbracketwith
3bolts(3/8x1inch)and3nuts(3/8inch).
Note:PositionthelinkmountasshowninFigure7.
Figure7
1.Linkmount
2.Mountthelift-armassemblytotherearframe
members,with2bolts(7/8x4-1/2inch),2jamnuts
(7/8inch),andasmanyspindlewashersasnecessary
toevenlyshimbetweentherightandleftsidesofthe
liftarmandrearframemembers.
Note:PositionthecomponentsasshowninFigure8
Figure8
1.Jamnut(7/8inch)3.Bolt(7/8x4-1/2inch)
2.Spindlewasher4.Lift-armassembly
3.Torquetheboltsandlocknuts518to648N-m(382
to478ft-lb).
5

4.Adjustthelengthofthethreadedlinkto19cm(7-1/2
inches)andtightenthejamnuts(Figure9).
Figure9
1.Lengthofthreadedlink—19cm(7-1/2inch)
5.Securetherodendofthethreadedlinktothe
link-supportassemblywithabolt(1/2x1-1/2inch)
andlocknut(1/2inch)asshowninFigure10.
Figure10
1.Threadedlink2.Link-supportassembly
6.Mountthestationaryendofthehydrauliccylinderto
theundersideoftheframecross-memberbracketwith
apivotpin(Figure11).
Figure11
1.Hydrauliccylinder
(stationaryend)
3.Pivotpin
2.Greasetting
7.Threadagreasettingintotheendofthepivotpin
(Figure11).
Note:PositionthegreasettingasshowninFigure
12.
Figure12
1.Pivotpin3.Angleofgreasetting—45
degrees
2.Greasetting
6

4
InstallingtheHydraulicHoses
Partsneededforthisprocedure:
1Teetting(Model30812only)
3Hoseclamp(3/8inch)
4Cabletie
Procedure
1.Ontherightsideofthemachine,justaheadof
theradiatorframe,placeadrainpanunderthe
oil-cooler-returnhose(Figure13orFigure14).
Figure13
Model30810
1.Radiatorframe2.Oil-cooler-returnhose
Figure14
Model30812
1.Radiatorframe2.Oil-cooler-returnhose
2.Routetheshorthosefromthemanifoldtothe
oil-cooler-returnhoselocation.
3.Formodel30810only:installtheshorthosetothe
oil-coolerhoseasfollows:
A.Removethecapfromthehardlineoftheoil-cooler
returnhose(Figure15).
Figure15
1.Shorthose3.Oil-cooler-returnhose
2.Hardlinecap
B.Threadtheshorthosetothehardline(Figure15).
C.Continuetostep5.
4.Formodel30812only:installtheshorthosetothe
oil-coolerhoseasfollows:
A.Insertaclampontotheshorthoseandtheninsert
theteettingintotheendoftheshorthose
(Figure16).
Figure16
1.Shorthose2.Teetting
B.Measureapproximately12.7cm(5inches)from
theradiatorframeandcuttheoil-cooler-return
hose(Figure17).
Note:Thisisthehosebetweenthedeck-liftvalve
andtheoilcooler.Holdthehoseendsupwardto
decreasetheamountofhydraulicuidlost.
7

Figure17
1.Cutthehosehere.3.Tothedeck-liftvalve
2.Teetting4.Fromtheoilcooler
C.Secureall3hosestotheteettingwithhose
clamps(7/8inch).
D.Installtheshorthosetotheportinthe
oil-cooler-returnhose.
5.Ontherightframe,locatethedeck-lift-valveassembly
(Figure18).
Figure18
1.Plug2.Valveassembly
6.Removetheplugfromtheleftsideofthevalve
assembly(Figure18).
7.Threadthehydraulicvalvettingintotheopeningof
thevalve(Figure19).
Figure19
1.Hose2.Straighttting
8

8.Routethelonghoseundertheradiatorframe,overthe
framecrossmember,andalongtheframerailtothe
valve(Figure20).
Note:Thelonghosewillfollowanotherhosefrom
thetransmissionbaytothevalveassembly.
Figure20
1.Cabletie3.Valve
2.Longhose
9.Securethelonghosewith4cableties(Figure20).
10.Securethehosettingtothestraighttting(Figure19).
5
InstallingtheRelaysand
Switches
Model30810
Partsneededforthisprocedure:
1Relaybracket
6Relay
6Bolt(1/4x1/2inch)
7Nut(1/4inch)
1Bolt(1/4x3/4inch)
1Decal(fromAuxiliaryPowerUnitKit)
2Switch
Procedure
1.Ontherightsideofthemachine,mount6relaysonto
therelaybracketusing6bolts(1/4x1/2inch)and6
nuts(1/4inch)asshowninFigure21.
Figure21
1.Bolt(1/4x1/2inch)5.Support-tubenut
2.Relay6.Relaybracket
3.Nut(1/4inch)7.Bolt(1/4x3/4inch)
4.Support-tubebolt
2.Removetheboltandnutfromthesupporttube.
3.Usingabolt(1/4x3/4inch),nut(1/4inch),andthe
boltandnutthatyoujustremoved,mounttherelay
brackettothemachine(Figure21).
9

4.Unlatchthecontrol-panelcoverandmoveitaside
(Figure22).
Figure22
1.Controlpanel2.Latch
5.Locateandremovethe2knockoutplugsfromthetop
ofthecontrolpanel(Figure23).
Figure23
1.Knockoutplugs2.Knockoutpluglocations
6.Carefullycutandremovethedecalmaterialtoexpose
thecontrolpanelholes.
Note:Removeonlytheknockoutplugsanddecal
materialfortherequiredswitches.
7.Deburrthenewlyexposededgesofthecontrolpanel.
8.Cleanthecontrolpanelsurfaceandafxthedecal
aroundtheexposedholes(Figure24).
Figure24
1.Decal3.Lift/lowerswitch
(3-positionswitch)
2.Float/power-downswitch
(2-positionswitch)
9.Inserttheswitchesintotheappropriatemountingholes
(Figure24).
Note:Positiontheatportionoftheswitchtoward
theoperator.
10