Toro 147-1660 User manual

FormNo.3454-690RevA
ElectricDeckLiftKit
147-1660
ElektrischerMähwerkhub-Kit
147-1660
Kitdelevagedeplateauélectrique
147-1660
Setmetelektrischehenrichtingvanhetmaaidek
147-1660
www.T oro.com.*3454-690*

SUPERCEDED
FormNo.3454-679RevA
ElectricDeckLiftKit
ZMaster®2000,4000,orRevolutionSeriesRidingMower
ModelNo.147-1660
InstallationInstructions
Installation
LooseParts
Usethechartbelowtoverifythatallpartshavebeenshipped.
ProcedureDescriptionQty.Use
1Nopartsrequired–Preparethemachine.
2Nopartsrequired–Removetheleftsidepodandfuel-tank
cap.
3Nopartsrequired–Removetheexistingleftmotion-control
lever.
4Nopartsrequired–Removethedeck-liftspring.
5Leftmotion-controllever1Installthenewleftmotion-controllever.
Pivotpin1
Locknut(1/2inch)1
Actuatormount1
Carriagebolt(5/16x1inch)2
6
Locknut(5/16inch)2
Installtheactuatormountandrear-lift
hardware.
Deckliftwireharness1
Push-mountfastener1
Relay2
7Taptitescrew1
Routethewireharnessandinstallthe
relays.
8Nopartsrequired–Installtheleftsidepodandfuel-tank
cap.
9Nopartsrequired–Connectthewireharness.
Actuator1
Pinclip2
Aluminumspacer1
10Clevispin1
Installtheactuator.
11Nopartsrequired–Removethetransportlock.
12Nopartsrequired–Checkthemowerdeckheightofcutand
rake.
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
©2022—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
Registeratwww.T oro.com.OriginalInstructions(EN)
PrintedintheUSA
AllRightsReserved*3454-679*

SUPERCEDED
1
PreparingtheMachine
NoPartsRequired
Procedure
1.Parkthemachineonalevelsurface.
2.Disengagetheblade-controlswitch.
3.Movethemotion-controlleversoutwardtothe
NEUTRAL-LOCKposition.
4.Engagetheparkingbrake.
5.Shutofftheengineandremovethekey.
6.Disconnectthenegativebatterycable.
7.Pushthedeck-liftpedalfullyforwardtolockthe
mowerdeckintheTRANSPORTposition(Figure
1).
g332768
Figure1
1.LOCKposition—the
mowerdecklocksinto
thetransportposition.
3.Pushonthedeck-liftpedal
usingyourfoottoraisethe
mowerdeck.
2.UNLOCKposition—the
mowerdeckdoesnotlock
intothetransportposition.
8.Supportthemowerdeckusing4x4blocksof
wood.
9.Removetheheight-of-cutpinfromthe
height-of-cutbracket(Figure2).
g332766
Figure2
1.Height-of-cutpin2.Height-of-cutbracket
2

SUPERCEDED
2
RemovingtheLeftSidePod
andFuel-TankCap
NoPartsRequired
Procedure
1.Removethefuel-tankcapfromtheleftsidepod
(Figure3).
Retainthefuel-tankcapforlaterinstallation.
g345966
Figure3
2.Removethe4shoulderscrewssecuringtheleft
sidepodandremovetheleftsidepod(Figure4).
Retaintheleftsidepodand4shoulderscrews
forlaterinstallation.
g345968
Figure4
1.Shoulderscrew2.Leftsidepod
3.Installthefuel-tankcap(Figure3).
3

SUPERCEDED
3
RemovingtheExistingLeft
Motion-ControlLever
NoPartsRequired
Procedure
Removethe2ange-headbolts(3/8x1inch)securing
theexistingleftmotion-controlleverandremovethe
leftmotion-controllever(Figure5).
Retainthe2ange-headbolts(3/8x1inch)forlater
installation.
g345967
Figure5
4
RemovingtheDeck-Lift
Spring
NoPartsRequired
Procedure
1.Removethespringboltsecuringthefrontofthe
deck-liftspring(Figure6).
2.Removetheshoulderboltandlocknut(1/2inch)
securingtherearofthedeck-liftspring(Figure
6).
3.Removethedeck-liftspring(Figure6).
g346041
Figure6
1.Springbolt3.Locknut(1/2inch)
2.Deck-liftspring4.Shoulderbolt
4

SUPERCEDED
5
InstallingtheNewLeft
Motion-ControlLever
Partsneededforthisprocedure:
1Leftmotion-controllever
Procedure
1.Securethenewleftmotion-controlleverusing
thepreviouslyremoved2ange-headbolts(3/8
x1inch)asshowninFigure7.
g346042
Figure7
2.Routethewireharnessonthemotion-control
leverthroughtheholeintheleftcoverplate
(Figure8).
3.Securethewireharnesstothenotchintheleft
motion-controlplate(Figure8).
g346043
Figure8
1.Routetheharnessthrough
theopeningintheleft
coverplatehere.
2.Securethewireharness
tothenotchhere.
5

SUPERCEDED
6
InstallingtheActuator
MountandRear-Lift
Hardware
Partsneededforthisprocedure:
1Pivotpin
1Locknut(1/2inch)
1Actuatormount
2Carriagebolt(5/16x1inch)
2Locknut(5/16inch)
Procedure
1.Securethepivotpintothereardeck-liftarm
using1locknut(1/2inch)asshowninFigure9.
g346401
Figure9
1.Locknut(1/2inch)3.Reardeck-liftarm
2.Pivotpin
2.Securetheactuatormounttotheleftframetube
using2carriagebolts(5/16x1inch)and2
locknuts(5/16inch)asshowninFigure10.
g399232
Figure10
1.Leftframetube3.Locknut(5/16inch)
2.Actuatormount4.Carriagebolt(5/16x1
inch)
6

SUPERCEDED
7
RoutingtheWireHarness
andInstallingtheRelays
Partsneededforthisprocedure:
1Deckliftwireharness
1Push-mountfastener
2Relay
1Taptitescrew
Procedure
1.Installthefrontpush-mountfastenerintothe
parking-brakeleverbracket(Figure11).
Note:Therearpush-mountfastenerisalready
installed.
g346518
Figure11
1.Push-mountfastener2.Parking-brakelever
bracket
2.Routethewireharness(Figure12)alongthe
leftsideoftheframe,throughthepush-mount
fasteneryouinstalledinstep1.
g347394
Figure12
3.Installthesecondpush-mountfastenerintothe
rearfuel-tankbracket(Figure13).
g346520
Figure13
1.Push-mountfastener
7

SUPERCEDED
4.Securethewireharnessneartherelaysusing
thetaptitescrew(Figure14).
g347395
Figure14
5.Installthe2relays(Figure15).
g347393
Figure15
8
InstalltheLeftSidePod
andFuel-TankCap
NoPartsRequired
Procedure
1.Removethefuel-tankcap(Figure3).
2.Securetheleftsidepodusingthepreviously
removed4shoulderscrews(Figure4).
3.Installthefuel-tankcap(Figure3).
9
ConnectingtheWire
Harness
NoPartsRequired
Procedure
1.Connectthekitwireharnesstothemachinewire
harnessconnectorlabeledCONN-DECKLIFT.
2.Connectthekitwireharnessconnectortothe
newleftmotion-controlleverconnector(Figure
16).
g347392
Figure16
1.Kitwireharnessconnector2.Newleftmotion-control
leverconnector
3.Connectthekitwireharnesstotheactuator.
8