Bedrock UPS.500 User manual

Revision 8 September 2021
Bedrock OSA
UPS.500
User Manual

Copyright © 2021 Bedrock Automation Platforms, Inc. All rights reserved.
This manual is provided solely for informational purposes in connection with the authorized installation, use, and maintenance
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Bedrock Automation Platforms, Inc.
171 Forbes Boulevard, Suite 1000
Mansfield, Massachusetts 02048
[phone]
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properties of their respective owners.

Contents
9/2/21 Bedrock UPS.500 User Manual - BRDOC120_008 i
Contents
Safety Warning and Precautions ......................................... iv
Warnings .................................................................................................................iv
Cautions...................................................................................................................iv
Bedrock UPS.500 Overview ................................................. 1
UPS.500 Installation ........................................................... 7
Important User Information..................................................................................7
Hazardous Location Information .................................................................7
Environment and Enclosure..........................................................................8
Installation Configurations....................................................................................8
Panel Mount Installation........................................................................................9
Pipe Mount Installation........................................................................................10
Installing the UPS..................................................................................................11
UPS.500 Wiring................................................................ 20
Important User Information................................................................................20
Power and Relay Cables........................................................................................20
Cable Pin Out Information ..................................................................................22
Configuration and Status .................................................. 25
Network Setup .......................................................................................................25
Bedrock IDE Device Management .....................................................................25
Displaying UPS.500 Data ...........................................................................26
Configuration Data .....................................................................................28
Overcurrent Behavior ..........................................................................30
Recovery Threshold..............................................................................31
Brownout..............................................................................................32
Battery Power.......................................................................................32
Trickle Charge......................................................................................32
Cell Values....................................................................................................32
Diagnostic Data...........................................................................................33
Logging Information....................................................................................35
Log Entry Format.................................................................................35
Logged Events.......................................................................................36
Logged Faults .......................................................................................38
Additional Items Logged by the UPS.500 ...........................................40
Storing UPS Logging Information in an ODBC Database.................42
Updating UPS Firmware.............................................................................42
OPC UA..................................................................................................................43

Contents
ii Bedrock UPS.500 User Manual - BRDOC120_008 9/2/21
UPS.500 Status LEDs ............................................................................................44
UPS.500 Specifications............................................................A-1
UPS.500 Electrical Specifications..........................................................................1
UPS.500 Hold Up Time..........................................................................................1
UPS.500 Environmental Specifications................................................................2
UPS.500 General Specifications ............................................................................2
Low Voltage Shutoff ................................................................................................2
Part Numbers ..........................................................................B-1
Certifications, Approvals, and Testing ...................................C-1
CE Testing ................................................................................................................1
IEC Environmental Testing....................................................................................1
Underwriters Laboratories (UL) Safety Compliance..........................................1
FCC Testing..............................................................................................................1
EMP Testing.............................................................................................................2
Achilles Certification..............................................................................................2
Log Index Table...................................................................... D-1
Acronyms.................................................................................E-1

9/2/21 Bedrock UPS.500 User Manual - BRDOC120_008 iv
Safety Warning and Precautions
Observe the following warnings and precautions during installation and use of the
UPS.500.
Warnings
WARNING: Prior to connecting the cables, refer to the
UPS.500 Wiring chapter for important electrical and safety
information.
WARNING: Select an input power supply with a rating that is
greater than the UPS.500 power consumption which can be
calculated as follows:
(output voltage x configured Current Limit) +
configured Charge Power
Cautions
CAUTION: Never attempt to open the UPS.500 enclosure. The
enclosure is securely sealed. Opening the enclosure will void
the warranty and cause the UPS.500 to be inoperable.
CAUTION: Always use an appropriate fuse on the power in
and power out connections.
CAUTION: The UPS.500 contains lithium-ion batteries. The
output port may carry voltage even when the UPS.500 is not
connected to a power source.
CAUTION: Each contact in the input and output connectors is
rated for 6 amps at 25°C. All wires must be connected to the
load in parallel. Do not use separate wires. Do not connect
separate wires to separate loads. Failure to follow these
instructions will void any warranty.

Safety Warning and Precautions
9/2/21 Bedrock UPS.500 User Manual - BRDOC120_008 v
CAUTION: For both the panel-mount and pipe-mount
configurations, it is required that the UPS.500 universal
mounting bracket is grounded.

Chapter 1
1 Bedrock UPS.500 User Manual - BRDOC120_008 9/2/21
Bedrock UPS.500 Overview
The Bedrock UPS.500 is an Ethernet enabled, 24 V 12 Ah lithium-ion uninter-
ruptible power supply (UPS) designed for use in industrial automation applica-
tions. Product specifications, installation instructions, and operating information
are included in this manual.
NOTE: To avoid depleting UPS.500 batteries, the UPS.500
must not be stored without being powered on for
more than ten years. Power up the UPS.500 for at least
four hours within a ten year period to avoid depletion
of the UPS.500 batteries.
NOTE: Remove the enable connector while storing the
UPS.500.
The Bedrock UPS.500 supports 10/100 Mbit Ethernet IPv4 and IPv6
communication. Network clock synchronization is provided using the IEEE
1588 Precision Time Protocol (PTP) for devices that support the protocol.
A real-time clock (RTC) provides up to 21 days of hold up time in the event of a
loss of UPS.500 battery power (product revision D or later).
An OPC UA compliant server provides access to diagnostic and status
information and configuration parameters. OPC UA tags are available using an
OPC UA client or the Bedrock IDE.
The UPS.500 can be installed in either panel or pipe mount configurations. The
enclosure is compliant with IP66/67 (dust tight and protection against water jets
and immersion) and NEMA ratings 4, 5, and 6 (water tight, dust tight, and
immersible).
Bedrock Automation has received several certifications for FCC, CE, IEC, and
EMP testing as well as UL approval for Industrial Control Equipment (UL 508).
See Appendix C, Certifications, Approvals, and Testing for a complete list.
Additional features include:
• tri-colored status LED and network activity LEDs
• an enable connector that can be removed to protect against
inadvertent power up
• two type C relay outputs.

Bedrock UPS.500 Overview Chapter 1
9/2/21 Bedrock UPS.500 User Manual - BRDOC120_008 2
Ports for power cables, communication connections, and the enable connector
are shown in Figure 1-1.
Important
Power cabling must be rated for PLTC with AWG 16.
Relay cabling must be rated for MC, MV, or PLTC with AWG 20.
Figure 1-1 Ports on the UPS.500
Power
Out
Power
In Relay
Enable
Ethernet
Note: Bedrock part no. CI00100 or Phoenix
Contact part no. 1656990 must be
used for the Ethernet connector in
order to maintain the IP66/IP67 rating.
Note: A shielded
Ethernet cable is
required.

Chapter 1 Bedrock UPS.500 Overview
3 Bedrock UPS.500 User Manual - BRDOC120_008 9/2/21
Figure 1-2 shows the UPS.500 with the enable connector.
NOTE: The enable connector must be connected before the
power input cable for the UPS.500 to be operable.
NOTE: Remove the enable connector prior to transporting the
UPS.500.
Figure 1-2 Installed Enable Connector
Enable
Connector
Use Bedrock Part No. MI00097 when ordering the Enable Connector

Bedrock UPS.500 Overview Chapter 1
9/2/21 Bedrock UPS.500 User Manual - BRDOC120_008 4
A block diagram for the UPS.500 is shown in Figure 1-3.
Figure 1-3 UPS.500 Block Diagram
Dual
Ideal
Diode
Controller
Dual
Relays
Regulator
Line
In
Enable
DC
Out
Ethernet
Port
Battery
Pack
Charging
Circuit
Microcontroller
Ethernet
Controller
Relay
Input A
Input B
Output
Control
Control

Chapter 1 Bedrock UPS.500 Overview
5 Bedrock UPS.500 User Manual - BRDOC120_008 9/2/21
A wiring diagram for a UPS.500 in a series configuration with an SPS.500 is
shown in Figure 1-4.
WARNING: Select an input power supply with a rating that is
greater than the UPS.500 power consumption
which can be calculated as follows:
(output voltage x configured Current Limit) +
configured Charge Power
WARNING: Power to the load is required to be turned off
when replacing a UPS.500 in a series
configuration.
Figure 1-4 UPS.500 Series Configuration Wiring Diagram
Load
Recommended
Fusing
Power
Out
Power
In
Recommended
Fusing
To Discrete
Inputs for
Alarming Relay
Output
(optional)
Ethernet
Battery
Enable
Connector
One of the
following:
x Workstation
Running
OPC UA
x Bedrock
SIO4.E comm.
module
x UCG.5
x OSA Remote
SPS.500
UPS.500

Bedrock UPS.500 Overview Chapter 1
9/2/21 Bedrock UPS.500 User Manual - BRDOC120_008 6
The UPS.500 can be placed in a parallel configuration with an SPS.500. A
parallel configuration will continue to power the load if either the SPS.500
power supply or the UPS.500 is no longer supplying power. The load must be
capable of accepting ORed inputs. Figure 1-5 shows a wiring diagram with the
UPS.500 in a parallel configuration with an SPS.500. This is the preferred
configuration for wiring a UPS.500 with an SPS.500.
Figure 1-5 UPS.500 Parallel Wiring Diagram with SPS.500
One of the
following:
x Workstation
Running
OPC UA
x Bedrock
SIO4.E comm.
module
x UCG.5
x OSA Remote
Load Recommended
Fusing
Power
Out
Power
In
Recommended
Fusing
To Discrete
Inputs for
Alarming
Relay
Output
(optional)
Ethernet
Battery
Enable
Connector
Ethernet
ORed
Output
Power
Out
SPS.500
UPS.500

Chapter 2
7 Bedrock UPS.500 User Manual - BRDOC120_008 9/2/21
UPS.500 Installation
Important User
Information
Read the instructions and follow all warnings and notes prior to beginning
installation.
Complete these tasks before installing and using the UPS.500.
• Verify that you have the components required to install the UPS.500.
• Read and understand the safety and environmental warnings and
considerations explained in the installation instructions.
Hazardous Location
Information
WARNING
EXPLOSION HAZARD - DO NOT CONNECT OR DISCONNECT THE UPS.500 WHILE IT
IS ENERGIZED.
Important
Note the following with regard to installation of Bedrock UPS.500 equipment in
Class I, Division 2, Groups A, B, C, and D hazardous locations:
THE EQUIPMENT IS SUITABLE FOR USE IN CLASS I, DIVISION 2, GROUPS A,
B, C, AND D HAZARDOUS LOCATIONS, OR NONHAZARDOUS LOCATIONS
WHEN INSTALLED PER CONTROL DOCUMENT BRDOC140_002 (BEDROCK
UPS.500 INSTALLATION GUIDE FOR HAZARDOUS LOCATIONS).
Important
Perform all power wiring in accordance with Class I, Division 2 wiring methods as
defined in Article 501-4 (b) of the National Electrical Code, NFPA 70 (for installation
within the United States) or as specified in Section 18-152 of the Canadian
Electrical Code (for installation in Canada).

UPS.500 Installation Chapter 2
9/2/21 Bedrock UPS.500 User Manual - BRDOC120_008 8
Environment and
Enclosure
Important
Subsequent sections of this publication may contain information regarding
specific enclosure type ratings that are required to comply with certain product
safety certifications
In addition to this publication, see the following: NEMA Standard 250 and
IEC 60529, as application for explanation of the degrees of protection provided
by enclosure.
The following information applies when operating the equipment in hazardous
locations:
Products marked “CL I, DIV 2, GP A, B, C, D” are suitable for use in hazardous
locations and nonhazardous locations only. Each product is supplied with
markings on the rating nameplate indicating the hazardous location
temperature code. When combining products within a system, the most
adverse temperature code (lowest “T” number) may be used to help determine
the overall temperature code of the system. Combinations of equipment in
your system are subject to investigation by the Local Authority Having
Jurisdiction at the time of installation.
Temperature Code T4 has been established for the DC-DC Uninterruptible
Power Supply, UPS.500.
The UPS.500 can operate in an ambient temperature range of -10°C to 60°C.
Installation
Configurations
The Bedrock UPS.500 can be installed in one of the following configurations:
• Panel-mount configuration - use four self-tapping screws to secure
the UPS universal mounting bracket to a surface such as a cabinet or
a wall.
• Pipe-mount configuration - hex bolts and nuts secure the UPS
universal mounting bracket and pipe bracket to a two-inch pipe.
CAUTION: For both the panel-mount and pipe-mount
configurations, it is required that the UPS.500 universal
mounting bracket is grounded.

Chapter 2 UPS.500 Installation
9 Bedrock UPS.500 User Manual - BRDOC120_008 9/2/21
Panel Mount
Installation
Figure 2-1 shows the bracket assembly for the UPS.500 panel-mount configura-
tion. Items 1 and 3 are the primary components for the mounting bracket assem-
bly. Fastener type (Item 2) is dependent on panel mount material. See
Table B-1.
Figure 2-1 Bracket Assembly - Panel Mount Configuration
After securing the universal mount (Item No. 3) with the appropriate fasteners (Item No. 2), do the
following:
1. Hook the mounting bracket (Item No. 1) onto the UPS universal mount (Item No. 3).
2. Secure the mounting bracket by tightening the captive screw with a #2 cross-tip screwdriver.
Note: The top lock is used in final assembly when installing the UPS.500 to the mounting
bracket.

UPS.500 Installation Chapter 2
9/2/21 Bedrock UPS.500 User Manual - BRDOC120_008 10
Pipe Mount
Installation
Figure 2-2 shows the bracket assembly for the UPS.500 pipe-mount configura-
tion. Use a 3/8 in. socket wrench or open-end wrench to tightening the
universal bracket to the pipe. The steps to secure the mounting base bracket to
the universal mount is shown in Figure 2-1. See Table B-1 for part numbers.
Figure 2-2 Bracket Assembly - Pipe Mount Configuration

Chapter 2 UPS.500 Installation
11 Bedrock UPS.500 User Manual - BRDOC120_008 9/2/21
Installing the UPS Figure 2-3 shows the UPS.500 installation to the mounting bracket (without ca-
bles). The shroud gets installed after connecting cables. See Table B-1 for part
numbers.
1. Place the UPS.500 into the J-brackets, and then place the top locking
bracket onto the unit.
2. Tighten the top locking bracket’s two captive screws using a #2 cross-tip
screwdriver.
Figure 2-3 UPS.500 Installation to Bracket Hardware
Padlocks are required for hazardous locations.

UPS.500 Installation Chapter 2
9/2/21 Bedrock UPS.500 User Manual - BRDOC120_008 12
WARNING: Prior to connecting the cables, refer to the UPS.500
Wiring chapter for important electrical and safety information.
NOTE: The enable connector must be connected before the
power input cable for the UPS.500 to be operable.
3. Connect the enable connector, power in cable, power out cable, and
relay cable (optional) to the UPS.500. Connections are made as follows:
a. Align the Open arrow with the arrow on the mating connector, and
then press together as shown in Figure 2-4.
Figure 2-4 Connector Alignment
b. Rotate connector 1/4 clockwise to the locked position as shown in
Figure 2-5.
Although a power cable is shown, the connection method applies to all
connectors except for the Ethernet cable.

Chapter 2 UPS.500 Installation
13 Bedrock UPS.500 User Manual - BRDOC120_008 9/2/21
Figure 2-5 Locked Connector
Figure 2-6 shows the UPS.500 with connectors locked and Ethernet cable
installed.
Figure 2-6 UPS.500 with Installed Connectors
Important Notes:
DC Power cables – FOR USE WITH PLTC CABLE WITH AWG 16
Relay cable – FOR USE WITH MC, MV, PLTC WITH AWG 20

UPS.500 Installation Chapter 2
9/2/21 Bedrock UPS.500 User Manual - BRDOC120_008 14
The shroud secured over the connectors prevents the USP.500
cables from disconnecting. The shroud is required in Class I,
Division 2 hazardous locations. See the Bedrock UPS.500
Installation Guide for Hazardous Locations for additional
information.
After the connectors are attached and locked, place the shroud over the
connectors. Figure 2-7 shows the shroud in the closed position.
1. Insert the bottom of the shroud into the mounting bracket slots (shown
in Figure 2-3).
2. Tighten the shroud’s two captive screws with a #2 cross-tip screwdriver.
Figure 2-7 Shroud in Closed Position - Showing Padlock Locations
Padlocks are required for hazardous locations.