Eaton Powerware 9390 User manual

Powerware 9390 UPS
40–80 kVA
Installation and Operation Manual
®

IMPORTANT SAFETY INSTRUCTIONS
SAVE THESE INSTRUCTIONS
This manual contains important instructions that you should follow during installation and
maintenance of the UPS and batteries. Please read all instructions before operating the equipment
and save this manual for future reference.
Consignes de sécurité
CONSIGNES DE SÉCURITÉ IMPORTANTES
CONSERVER CES INSTRUCTIONS
CE MANUEL CONTIENT DES CONSIGNES DE SÉCURITÉ IMPORTANTES
ClassAEMCStatements
FCC Part 15
NOTE This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment
in a residential area is likely to cause harmful interference in which case the user will be required to correct
the interference at his own expense.
WARNING
This is a product for restricted sales distribution to informed partners. Installation
restrictions or additional measures may be needed to prevent disturbances.
Powerware and X-Slot are registered trademarks and ConnectUPS is a trademark of Eaton Electrical Inc.
Modbus is a registered trademark of Modicon. IBM and AS/400 are registered trademarks of International
Business Machines Corp.
ECopyright 2004-2006 Eaton Corporation, Raleigh, NC, USA. All rights reserved. No part of this document
may be reproduced in any way without the express written approval of Eaton Corporation.

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EATON Powerware®9390 UPS (40–80 kVA) Installation and Operation Manual S164201535 Rev E powerware.com
Table of Contents
1Introduction 1-1............................................................
1.1 Basic System Configurations 1-2.................................................
1.2 Using This Manual 1-3.........................................................
1.3 Conventions Used in This Manual 1-4............................................
1.4 Safety Warnings 1-5...........................................................
1.5 For More Information 1-6......................................................
1.6 Getting Help 1-6..............................................................
Section I – Installation
2 UPS Installation Plan and Unpacking 2-1.....................................
2.1 Creating an Installation Plan 2-1.................................................
2.2 Preparing the Site 2-1.........................................................
2.2.1 Environmental Considerations 2-2...........................................
2.2.2 Preparing for Wiring the UPS System 2-2......................................
2.3 Inspecting and Unpacking the UPS Cabinet 2-2....................................
3 Installing the UPS System 3-1................................................
3.1 Preliminary Installation Information 3-1..........................................
3.2 UPS Cabinet Installation 3-1....................................................
3.2.1 Unloading the Powerware 9390 UPS Cabinet from the Pallet 3-2..................
3.2.2 Battery Cabinet Installation 3-5..............................................
3.2.3 Integrated Distribution Cabinet Installation 3-6................................
3.2.4 Integrated Accessory Cabinet Installation 3-6..................................
3.2.5 UPS Sidecar Wiring 3-6.....................................................
3.2.6 Installing UPS External and Battery Power Wiring 3-6............................
3.2.7 Installing Interface Connections 3-9..........................................
3.2.7.1 TB1 and TB2 Connections 3-9...........................................
3.2.7.2 TB1 Battery Cabinet Connections 3-10....................................
3.2.7.3 X-Slot Connections 3-11................................................
3.2.8 Installing Accessories and Parallel System Control Wiring 3-12.....................
3.3 Initial Startup 3-12.............................................................
3.4 Completing the Installation Checklist 3-12.........................................

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ii EATON Powerware®9390 UPS (40–80 kVA) Installation and Operation Manual S164201535 Rev E powerware.com
4 Batteries 4-1...............................................................
4.1 Important Safety Instructions 4-1................................................
4.2 Installing Batteries 4-2.........................................................
4.3 Recycling the Used Battery or UPS 4-2...........................................
5 Installing a Remote Emergency Power-off Switch 5-1..........................
6 Installing Options and Accessories 6-1........................................
6.1 Installing a Powerware Hot Sync CAN Bridge Card 6-1..............................
6.2 Installing Parallel System Control Wiring 6-2......................................
6.3 Installing a Remote Monitor Panel II 6-3..........................................
6.4 Installing a Relay Interface Module II 6-4.........................................
6.5 Installing a Supervisory Contact Module II 6-6.....................................
Section II – Operation
7 Understanding UPS Operation 7-1...........................................
7.1 Looking Inside the UPS System 7-1..............................................
7.2 Single Module Reverse Transfer (RT) 7-2.........................................
7.2.1 Single Module RT Modes 7-2................................................
7.2.2 Normal Mode – RT 7-4.....................................................
7.2.3 Bypass Mode – RT 7-6......................................................
7.2.4 Battery Mode – RT 7-8.....................................................
7.3 Multiple Module Parallel System 7-9.............................................
7.3.1 Multiple Module Parallel System Modes 7-10...................................
7.3.2 Normal Mode – Parallel 7-11.................................................
7.3.3 Bypass Mode – Parallel 7-12..................................................
7.3.4 Battery Mode – Parallel 7-14.................................................
7.4 Functional Description 7-15.....................................................
7.4.1 Input Rectifier 7-15.........................................................
7.4.2 Inverter 7-15..............................................................
7.4.3 Battery Charger and Advanced Battery Management 7-15........................
7.4.4 Bypass 7-16...............................................................
7.4.5 Batteries 7-16..............................................................

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EATON Powerware®9390 UPS (40–80 kVA) Installation and Operation Manual S164201535 Rev E powerware.com
8 Features, Options, and Accessories 8-1.......................................
8.1 UPS Standard Features 8-1.....................................................
8.1.1 Control Panel 8-1.........................................................
8.1.2 Customer Interface 8-1.....................................................
8.1.2.1 Building Alarm Monitoring 8-1..........................................
8.1.2.2 Alarm Contact 8-1....................................................
8.1.3 X-Slot Communication Bay 8-1..............................................
8.1.4 ConnectUPS-X Web/SNMP Card X-Slot Card 8-1...............................
8.1.5 Advanced Battery Management 8-2..........................................
8.1.6 LanSafe Power Management Software 8-2.....................................
8.1.7 Installation Features 8-2....................................................
8.2 Options and Accessories 8-2....................................................
8.2.1 Integrated Battery Cabinets 8-2..............................................
8.2.2 Integrated Distribution Cabinet 8-2..........................................
8.2.3 Integrated Accessory Cabinet (IAC-B, IAC-T, and IAC-D) 8-3......................
8.2.4 Powerware Hot Sync Parallel System 8-3......................................
8.2.5 Sync Control 8-3..........................................................
8.2.6 Optional X-Slot Cards 8-3...................................................
8.2.7 Mini-CSB 8-3.............................................................
8.2.8 Remote Monitor Panel II 8-4................................................
8.2.9 Relay Interface Module II 8-4................................................
8.2.10 Supervisory Contact Module II 8-4...........................................
8.3 Symbols, Controls, and Indicators 8-4............................................
9 Using the Control Panel 9-1.................................................
9.1 Using the LCD and Pushbuttons 9-2.............................................
9.2 Using the Main Menu 9-3......................................................
9.2.1 Mimic Screen 9-3.........................................................
9.2.2 Event Screens 9-4.........................................................
9.2.3 Unit Meter Screens 9-6.....................................................
9.2.4 Battery Discharge Log 9-9..................................................
9.2.5 KW Demand Log 9-11.......................................................
9.2.6 Maximum Current Log 9-19..................................................
9.2.7 System Meters Screens 9-28.................................................
9.2.8 System Setup Level 0 Screens 9-33............................................
9.2.9 System Setup Level 1 Screens 9-36............................................

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9.3 System Controls Screen 9-45....................................................
9.4 Load Off Screen 9-47...........................................................
9.5 Reading the Status Indicators 9-48................................................
10 UPS Operating Instructions 10-1..............................................
10.1 Single Module Operation 10-1...................................................
10.1.1 Starting the UPS in Normal Mode 10-1........................................
10.1.2 Starting the UPS in Bypass Mode 10-2.........................................
10.1.3 Starting the Power Module 10-3..............................................
10.1.4 Transfer from Normal to Bypass Mode 10-3....................................
10.1.5 Transfer from Bypass to Normal Mode 10-4....................................
10.1.6 Transfer from Normal to Bypass Mode and Shut Down UPS 10-4..................
10.1.7 UPS and Critical Load Shutdown 10-5.........................................
10.1.8 Charger Control 10-5.......................................................
10.1.9 Using the UPS LOAD OFF Pushbutton 10-6.....................................
10.1.10 Using the Remote Emergency Power-off Switch 10-7...........................
10.2 Multiple Module Parallel Operation 10-8..........................................
10.2.1 Starting the Parallel System in Normal Mode 10-8...............................
10.2.2 Starting the Parallel System in Bypass Mode 10-9................................
10.2.3 Transfer Parallel System from Normal to Bypass Mode 10-10.......................
10.2.4 Transfer Parallel System from Bypass to Normal Mode 10-10.......................
10.2.5 Single UPM Shutdown 10-11..................................................
10.2.6 Restarting a Single UPM 10-11.................................................
10.2.7 Parallel System and Critical Load Shutdown 10-12................................
10.2.8 Using the UPS LOAD OFF Pushbutton 10-13.....................................
10.2.9 Using the Parallel System Remote Emergency Power-off Switch 10-14..............
11 Using Features and Options 11-1..............................................
11.1 Building Alarm Monitoring 11-1..................................................
11.2 General Purpose Relay Contact 11-1..............................................
11.3 Optional Remote Monitor Panel II 11-2...........................................
11.4 Relay Interface Module II 11-4...................................................
11.5 Supervisory Contact Module II 11-5...............................................
12 Responding to System Events 12-1............................................
12.1 General 12-1..................................................................
12.2 System Event Horns 12-1........................................................
12.3 System Event Indicators 12-1....................................................
12.4 System Event Messages 12-1.....................................................

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EATON Powerware®9390 UPS (40–80 kVA) Installation and Operation Manual S164201535 Rev E powerware.com
13 Communication 13-1.........................................................
13.1 X-Slot Cards 13-1..............................................................
13.2 LanSafe Power Management Software 13-2........................................
13.3 Remote Notification 13-2.......................................................
13.4 Terminal Mode 13-3...........................................................
13.4.1 Display UPS Control Panel 13-3...............................................
13.4.2 Event History Log 13-4......................................................
14 Maintaining the UPS System 14-1.............................................
14.1 Important Safety Instructions 14-1................................................
14.2 Performing Preventive Maintenance 14-2..........................................
14.2.1 DAILY Maintenance 14-2....................................................
14.2.2 MONTHLY Maintenance 14-3.................................................
14.2.3 ANNUAL Maintenance 14-3..................................................
14.2.4 BATTERY Maintenance 14-3..................................................
14.3 Maintenance Training 14-3......................................................
15 Product Specifications 15-1...................................................
15.1 Model Numbers 15-1...........................................................
15.2 SingleModuleSpecifications 15-1................................................
15.2.1 UPS System Input 15-1......................................................
15.2.2 UPS System Output 15-2....................................................
15.2.3 Environmental 15-2.........................................................
15.3 Multiple Module Parallel Specifications 15-3.......................................
15.3.1 UPM Input 15-3............................................................
15.3.2 UPM Output 15-3..........................................................
15.3.3 Environmental 15-3.........................................................
15.3.4 Battery 15-3...............................................................
15.3.5 Module Tie Cabinet Input 15-3...............................................
15.3.6 Module Tie Cabinet Output 15-3.............................................
Appendix A – Installation Information A-1.........................................
Warranty W-1...................................................................

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EATON Powerware®9390 UPS (40–80 kVA) Installation and Operation Manual S164201535 Rev E powerware.com
List of Figures
Figure 1-1. Powerware 9390 UPS (40–80 kVA) Cabinet 1-1.....................................
Figure 2-1. Powerware 9390 UPS (40–80 kVA) Cabinet as Shipped on Pallet 2-3...................
Figure 3-1. Removing the Front Shipping Bracket on the Powerware 9390 UPS 3-3................
Figure 3-2. Removing the Rear Shipping Bracket on the Powerware 9390 UPS 3-4.................
Figure 5-1. REPO Switch 5-1...............................................................
Figure 6-1. Powerware Hot Sync CAN Bridge Card 6-1........................................
Figure 6-2. Supervisory Contact Module II TB2 6-7...........................................
Figure 7-1. Main Elements of the UPS System 7-1............................................
Figure 7-2. Path of Current Through the UPS in Normal Mode – RT 7-4..........................
Figure 7-3. Path of Current Through the UPS in Bypass Mode – RT 7-6..........................
Figure 7-4. Path of Current Through the UPS in Battery Mode – RT 7-8..........................
Figure 7-5. Path of Current through the UPMs in Normal Mode – Parallel 7-11.....................
Figure 7-6. Path of Current through the UPMs in Bypass Mode – Parallel 7-12.....................
Figure 7-7. Path of Current through the UPMs in Battery Mode – Parallel 7-14.....................
Figure 9-1. UPS Control Panel 9-1..........................................................
Figure 9-2. Parts of the LCD 9-2...........................................................
Figure 9-3. Main Menu and Mimic Screen (Normal Mode) 9-3..................................
Figure 9-4. Active Events Screen 9-4........................................................
Figure 9-5. History Screen 9-5.............................................................
Figure 9-6. Unit Output Meter Screen 9-6...................................................
Figure 9-7. Unit Input Meter Screen 9-7....................................................
Figure 9-8. Unit Bypass Meter Screen 9-7...................................................
Figure 9-9. Unit Battery Meter Screen 9-8...................................................
Figure 9-10. Unit Output Current (Load) Meter Screen 9-8....................................
Figure 9-11. Battery Discharge Log Summary Screen 9-9.......................................
Figure 9-12. Battery Discharge Log Screen 9-10...............................................
Figure 9-13. KW Demand Log Summary Screen 9-11...........................................
Figure 9-14. KW Demand Log Screen 9-12...................................................
Figure 9-15. Current KW Demand Log Setup Screen 1 9-13.....................................
Figure 9-16. Current KW Demand Log Setup Screen 2 9-14.....................................
Figure 9-17. Time Interval Monitored Setup Screen 9-15.......................................
Figure 9-18. Time Interval Monitored Setup Save Screen 9-16...................................
Figure 9-19. Maximum Level (KW) Setup Screen 9-17..........................................
Figure 9-20. Maximum Level (KW) Setup Save Screen 9-18......................................
Figure 9-21. Maximum Current Log Summary Screen 9-19......................................
Figure 9-22. Maximum Current Log Screen (Three-Phase Measurement) 9-20......................
Figure 9-23. Maximum Current Log Screen (Individual Phase Measurement) 9-21..................

viii EATON Powerware®9390 UPS (40–80 kVA) Installation and Operation Manual S164201535 Rev E powerware.com
Figure 9-24. Maximum Current Log Setup Screen 1 9-21.......................................
Figure 9-25. Maximum Current Log Setup Screen 2 9-22.......................................
Figure 9-26. Time Interval Monitored Setup Screen 9-23.......................................
Figure 9-27. Time Interval Monitored Setup Save Screen 9-24...................................
Figure 9-28. Maximum % of Full Load Setup Screen 9-25.......................................
Figure 9-29. Maximum % of Full Load Setup Save Screen 9-26...................................
Figure 9-30. Calculation Method Setup Screen 9-27...........................................
Figure 9-31. System Meters Screen 9-28.....................................................
Figure 9-32. Total System Output Meter Screen 9-29..........................................
Figure 9-33. Output Unit X Meter Screen 9-30................................................
Figure 9-34. Input Unit X Meter Screen 9-31..................................................
Figure 9-35. Bypass Unit X Meter Screen 9-31................................................
Figure 9-36. Battery Unit X Meter Screen 9-32................................................
Figure 9-37. Output Current (Load) Unit X Meter Screen 9-32...................................
Figure 9-38. System Setup Level 0 Screen 9-33................................................
Figure 9-39. Contrast Adjust Screen 9-34.....................................................
Figure 9-40. Versions Screen 9-35...........................................................
Figure 9-41. Unit Type Screen 9-35..........................................................
Figure 9-42. Enter Password Screen 9-36.....................................................
Figure 9-43. System Setup Level 1 Screen 9-37................................................
Figure 9-44. Change Password Screen 9-38...................................................
Figure 9-45. Change Password Save Screen 9-39...............................................
Figure 9-46. Time Format Screen 9-40.......................................................
Figure 9-47. Set Date and Time MM/DD/YYYY Screen 9-41......................................
Figure 9-48. Set Date and Time DD/MM/YYYY Screen 9-42......................................
Figure 9-49. COM Port Setup Screen 9-43....................................................
Figure 9-50. COM Setup Screen 9-44........................................................
Figure 9-51. System Controls Screen 1 9-45..................................................
Figure 9-52. System Controls Screen 2 9-46..................................................
Figure 9-53. Load Off Screen 9-47..........................................................
Figure 11-1. Remote Monitor Panel II 11-2...................................................
Figure 11-2. Relay Interface Module II 11-4...................................................
Figure 11-3. Supervisory Contact Module II 11-5..............................................
Figure 13-1. Optional X-Slot Cards 13-2......................................................
Figure 13-2. Sample Event History Log 13-5..................................................