Beijer Electronics X2 extreme 15 CO User manual

X2 extreme 15 CO
English
MAEN310, 2019-09

Foreword
Installation manual for X2 extreme 15 CO
Foreword
All operator panels are developed to satisfy the demands of human-machine
communication. Built-in functions such as displaying and controlling text,
dynamic indication, time channels, alarm and recipe handling are included.
The operator panel works primarily in an object-oriented way, making it easy to
understand and use. Configuration is carried out on a PC using iX Developer
software. The project can then be transferred and stored in the operator panel
itself.
Various types of automation equipment such as PLCs, servos or drives can be
connected to the operator panels. In this manual, the term “the controller” refers
to the connected equipment.
This manual explains how to install the operator panel. Please refer to the
iX Developer reference manual for further information.
Order no: MAEN310
Copyright © 2019-09 Beijer Electronics AB. All rights reserved.
The information in this document is subject to changewithoutnoticeandisprovidedasavailableatthe
time of printing. Beijer Electronics AB, including all its group companies, reserves the right to change any
information without updating this publication. Beijer Electronics AB, including all its group companies,
assumesnoresponsibilityforanyerrorsthatmayappearinthisdocument. Readtheentireinstallation
manual prior to installing and using this equipment. Only qualified personnel may install, operate or repair
this equipment. Beijer Electronics AB, including all its group companies, are not responsible for modified,
altered or renovated equipment. Because the equipment has a wide range of applications, users must acquire
the appropriate knowledge to use the equipment properly in their specific applications. Persons responsible
for the application and the equipment must themselves ensure that each application is in compliance with
all relevant requirements, standards and legislationinrespecttoconfigurationandsafety. Onlypartsand
accessories manufactured according to specifications set by Beijer Electronics AB, including all its group
companies, may be used.
BEIJER ELECTRONICS AB, INCLUDING ALL ITS GROUP
COMPANIES, SHALL NOT BE LIABLE TO ANYONE FOR ANY
DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL
DAMAGES RESULTING FROM THE INSTALLATION, USE OR
REPAIR OF THIS EQUIPMENT, WHETHER ARISING IN TORT,
CONTRACT, OR OTHERWISE. BUYER'S SOLE REMEDY SHALL
BE THE REPAIR, REPLACEMENT, OR REFUND OF PURCHASE
PRICE, AND THE CHOICE OF THE APPLICABLE REMEDY SHALL
BE AT THE SOLE DISCRETION OF BEIJER ELECTRONICS AB,
INCLUDING ALL ITS GROUP COMPANIES.
Beijer Electronics, MAEN310

Contents
Contents
1 SafetyPrecautions ....................................................... 4
1.1 General ........................................................... 4
1.2 Hazardous Materials ............................................. 4
1.3 DisposalRequirementsUnderWEEERegulations ........... 5
1.4 UL and cUL Installation ......................................... 5
1.5 IECEx/ATEX Certificate and Dust Rating .................... 6
1.6 ConditionsofSafeUseforZone2/22ATEX/IECEx .......... 7
1.7 DuringInstallation .............................................. 7
1.8 DuringUse ....................................................... 7
1.9 Service and Maintenance ........................................ 7
1.10 Dismantling and Scrapping ..................................... 8
1.11 Appearance of Air in Touch Screen ............................. 8
2 NamingConvention .................................................... 9
3 Installation ............................................................... 10
3.1 SpaceRequirements ............................................. 10
3.2 InstallationProcess .............................................. 10
3.2.1 ConnectionstotheController ..................................12
3.2.2 HazardousLocationInstallation ................................13
3.2.3 OtherConnectionsandPeripherals .............................13
4 TechnicalData ........................................................... 14
5 ChemicalResistance .................................................... 16
5.1 MetalCasing ..................................................... 16
5.2 Touch Screen and Overlay Material ............................ 16
5.2.1 ProtectiveFilm ...................................................16
5.2.2 TouchScreenSurface ............................................18
5.2.3 TouchScreenProtector ..........................................18
6 OperatorPanelDrawings .............................................. 19
6.1 Connectors ....................................................... 19
6.1.1 CommunicationPorts ...........................................19
6.2 X2 extreme 15 CO Outline ..................................... 20
7 Additional Installation Tips ............................................ 21
7.1 Grounding the operator panel .................................. 21
7.2 EthernetConnectionintheOperatorPanel ................... 22
7.3 To Achieve Better EMC Protection ............................. 23
7.4 AmbientTemperature ........................................... 25
7.5 Safety ............................................................. 27
7.6 GalvanicIsolation ................................................ 28
7.7 Cable and Bus Termination RS-485 ............................ 30
Beijer Electronics, MAEN310

Safety Precautions
1SafetyPrecautions
Both the installer and the owner and/or operator of the operator panel must read
and understand this installation manual.
1.1 General
•Read the safety precautions carefully.
•Check the delivery for transportation damage. If damage is found, notify the
supplier as soon as possible.
•Do not use the operator panel in an environment with high explosive hazards.
•The supplier is not responsible for modified, altered or reconstructed
equipment.
•Use only parts and accessories manufactured according to specifications of
the supplier.
•Read the installation and operating instructions carefully before installing,
using or repairing the operator panel.
•Neverallowfluids,metalfilingsorwiringdebristoenteranyopeningsinthe
operator panel. This may cause fire or electrical shock.
•Only qualified personnel may operate the operator panel.
•Storing the operator panel where the temperature is lower/higher than
recommended in this manual can cause the LCD display liquid to
congeal/become isotropic.
•The LCD display liquid contains a powerful irritant. In case of skin contact,
wash immediately with plenty of water. In case of eye contact, hold the eye
open,flushwithplentyofwaterandgetmedicalattention.
•Thefiguresinthismanualserveanillustrativepurpose. Becauseofthemany
variables associated with any particular installation, the supplier cannot
assume responsibility for actual use based on the figures.
•The supplier neither guarantees that the operator panel is suitable for your
particular application, nor assumes responsibility for your product design,
installation or operation.
•It is recommended to turn on and shut down the operator panel at least once
before installing any components/cards or before connecting the operator
panel to external devices; for example serial devices.
•For Marine panels only:
–The operator panel must be installed and operated as described in this
document to meet this certification.
–Observe precautions for handling electrostatic discharge sensitive devices
1.2 Hazardous Materials
Toxic and hazardous materials or elements
有毒和有害的材料或元素
Part description
零件描述
Pb Hg Cd Cr6+ PBB PBDE
PCB and electronic
components
PCB 和电子元件
XOO O O O
O: Indicates that this toxic or hazardous substance contained in all of the homogenous
materials for this part is below the limit requirement in SJ/T 11363–2014.
Beijer Electronics, MAEN310 4

Safety Precautions
O：表示该有害物质在该部件所有均质材料中的含量均在 SJ/T 11363–2014 规定的限
量要求以下。
X: Indicates that this toxic or hazardous substance contained in at least one of the
homogenous materials for this part is above the limit requirement in SJ/T 11363–2014.
X: 表明该有害物质至少在部件的某一均质材料中的含量超出SJ/T 11363–2014规定
的限量要求。
1.3 Disposal Requirements Under
WEEE Regulations
For professional users in the European Union: If you wish to discard electrical
and electronic equipment (EEE), please contact your dealer or supplier for further
information.
For disposal in countries outside of the European Union: If you wish to discard
this product please contact your local authorities or dealer and ask for the correct
method of disposal.
1.4 ULandcULInstallation
•All devices have to be supplied by a Class 2 power supply.
Warning:
Do not separate when energized.
AVERTISSEMENT, NE PAS SEPARER SOUS TENSION.
Warning:
Donotopenwhenanexplosiveatmosphereispresent.
NE PAS OUVRIR SI UNE ATMOSPHERE EXPLOSIVE EST PRÉSENT.
Warning:
Battery may explode if mistreated. Do not recharge, disassemble or dispose
of in fire.
This product contains a battery that is not user replaceable.
LA BATTERIE PEUT EXPLOSER EN CAS DE MAUVAISE MANIPULATION.
NE LA RECHARGEZ PAS, NE LA DÉMONTEZ PAS ET NE LA JETEZ
PAS DANS LE FEU.
CE PRODUIT CONTIENT UNE PILE QUI NE PEUT PAS ÊTRE
REMPLACÉE PAR L'UTILISATEUR.
Warning:
Potential electrostatic charging hazard, see instrucions.
To avoid electrostatic charge build-up, it must not be rubbed or cleaned with
solvents or a dry cloth when installed/used within a potentially explosive
atmosphere.
Beijer Electronics, MAEN310 5

Safety Precautions
POTENTIEL ÉLECTROSTATIQUE RISQUE DE CHARGEMENT,
VOIR INSTRUCTIONS.
Warning:
Explosion hazard! Substitution of components may impair suitability for
Class I, Division 2.
RISQUE D'EXPLOSION! LA SUBSTITUTION DE COMPOSANTS PEUT
NUIRE À LA CONFORMITÉ DE CLASSE I, DIVISION 2.
•Use minimum 85°C copper conductors only.
•To make wiring connections to the power supply connector, follow the table
with cable and torque specifications below:
•ThesedevicesareClass2suppliesprogrammablecontrollers(industrialPCs)
or the use in industrial control equipment and are intended to be (front) panel
mounted.
•For use on a flat surface of an enclosure.
Terminal Block Connector Wire Size Torque (Nm)
Phoenix Contact 0.5 – 3.3 mm20.6 – 0.8
Caution:
The equipment shall be installed in an enclosure that provides a degree of protection
not less than IP 65 in accordance with EN/IEC 60079-0 when used in Zone2/22
applications.
Theinsideoftheenclosurethedeviceismounted in shall not be more than pollution
degree 2, as defined in EN/IEC 60664-1.
CETÉQUIPEMENTESTTESTÉENTANTQUE COMPOSANT ET DOIT ÊTRE
INSTALLÉ DANS UN BOÎTIER AVEC INDICEDEPROTECTIONIP65MINIMUM.
Caution:
Temperature code T4 IEC/EN60079-0 (2012) ,IEC/EN 60079-15 (2010) and IEC/ EN
60079-31 (2014).
Protection string Ex nA nC IIC T4 Gc and Ex tc IIIC T75 °C DC.
CODES DE TEMPÉRATURE T4 IEC/EN 60079-0 (2012), ET IEC/EN60079-15 (2010) and
IEC/ EN 60079-31 (2014).
CHAîNE DE PROTECTION Ex nA nC IIC T4 Gc Ex tc IIIC T75 °C Dc.
1.5 IECEx/ATEX Certificate and Dust
Rating
II 3 G Ex nA nC IIC T4 Gc
II 3 D Ex tc IIIC T82 °C Dc
IECEx UL 19.0058X
DEMKO 19 ATEX 1900X
Beijer Electronics, MAEN310 6

Safety Precautions
1.6 Conditions of Safe Use for Zone
2/22 ATEX/IECEx
•In a Zone 2 environment, this equipment shall be installed in an enclosure
that provides a degree of protection not less than IP54 in accordance with
IEC/EN 60079-0. The IP rating of the equipment is limited to the IP rating
of the enclosure it is to be installed into.
•In a Zone 22 environment, this equipment shall be installed in an enclosure
that provides a degree of protection not less than IP64 in accordance with
IEC/EN 60079-0. The IP rating of the equipment is limited to the IP rating
of the enclosure it is to be installed into.
•To avoid electrostatic charge build-up, it must not be rubbed or cleaned with
solvents or a dry cloth when installed/used within a potentially explosive
atmosphere.
•Theareathedeviceismountedinshallnotbemorethanpollutiondegree2,as
defined in IEC/EN 60664-1.
1.7 During Installation
•Install the operator panel according to the accompanying installation
instructions.
•Ground the operator panel according to the accompanying installation
instructions.
•Only qualified personnel may install the operator panel.
•Separate the high voltage, signal, and supply cables.
•Make sure that the voltage and polarity of the power source is correct before
connecting the operator panel to the power outlet.
•Peripheral equipment must be appropriate for the application and location.
1.8 During Use
•Keep the operator panel clean.
•Emergency stop and other safety functions may not be controlled from the
operator panel.
•Do not use excessive force or sharp objects when operating the touch screen.
1.9 Service and Maintenance
•Only qualified personnel should carry out repairs.
•The agreed warranty applies.
•Before carrying out any cleaning or maintenance operations, disconnect the
equipment from the electrical supply.
•Clean the display and surrounding front cover with a soft cloth and mild
detergent.
•The battery must be replaced by an authorized Beijer Electronics service
center.
Beijer Electronics, MAEN310 7

Safety Precautions
1.10 Dismantling and Scrapping
•The operator panel or parts thereof shall be recycled according to local
regulations.
•The following components contain substances that might be hazardous to
health and the environment: lithium battery, electrolytic capacitor, and
display.
1.11 Appearance of Air in Touch Screen
The layer structure of the touch screen contains air. In rare cases, the appearance
of bubbles can arise. This is purely cosmetic and does not affect the functionality
of the operator panel. The appearance can occur under certain environmental
conditions such as temperature, humidity, and atmospheric pressure.
Beijer Electronics, MAEN310 8

Naming Convention
2 Naming Convention
The name of each panel is based on its properties according to the table below.
X2 family Size (inches) Variant
base
pro
marine (= with BL)
control (= with SC)
motion (= with SM)
extreme
4
5
7
10
12
15
21
SC
SM
HB
HP
BL
12V
SL
RO
CO
SoftControl
SoftMotion
High Brightness
High performance
Black
12 Volt
Sealed
Rugged Only
Certification Only
Examples:
•X2 pro 7
•X2 control 10
•X2 marine 12 SC
•X2 marine 15 HB SC
•X2 extreme 7 12V*
•X2 extreme 12 HP SC*
•X2 extreme 7 SL HP*
•X2 extreme 12 SL HP SC*
•X2 extreme 7 CO*
•X2 extreme 12 SL HP RO
Note:
Not all combinations are available.
Note:
* indicates variants including IECEx\ATEX and C1D2 accreditation.
Beijer Electronics, MAEN310 9

Installation
3Installation
3.1 Space Requirements
•Maximum installation plate thickness: 8 mm
The following drawings show the space requirements in millimeters when
installing the operator panel. The drawings are only illustrative and may be out of
proportion.
3.2 Installation Process
The following is needed:
•A Phillips/slot screwdriver
Do the following:
1. Unpack and check the delivery. If damage is found, notify the supplier.
Note:
Place the operator panel on a stable surface during installation.
Dropping the operator panel or letting it fall may cause damage.
2. To cut a correct opening for the operator panel, use the cut out dimensions
in the outline drawing. A separate cut out drawing is available for download
from the Beijer Electronics web site. For more information, see sections
Operator Panel Drawings and Technical Data.
3. Install the operator panel into the cutout.
Beijer Electronics, MAEN310 10

Installation
4. Secure the operator panel in position by screwing the slotted thumb screw
clockwise, allowing the built-in brackettoflipoutandtightenagainstthe
cabinet as shown.
Tighten the screws to 0.7 Nm ± 0.2 Nm.
5. In cases where the front panel seal is critical, install terminal mounting
ring and use a torque wrench to ensure all screws are torqued within the
specification above. For IP65 UL/NEMA Type 4X, Type12, panel must
maintain a flatness < 1 mm overall and < 0.05 mm/mm with a surface
roughness, Ra < 1.6 μm
Beijer Electronics, MAEN310 11

Installation
6. Connect the cables in the specified order, according to the drawing and steps
below.
Caution:
•The operator panel must be brought to ambient temperature before it is started
up. If condensation forms, ensure that the operator panel is dry before connecting
it to the power outlet.
•Ensure that the operator panel and the controller system have the same electrical
grounding (reference voltage level), otherwise errors in communication may
occur.
•Ensure that the voltage and polarity of the power source is correct.
•Separate high voltage cables from signal and supply cables.
•Shielded communication cables are recommended.
24V DC
RS232/
RS422/
RS485
24V DC
A
D
Controller
Power
B
Ethernet
C
The image is illustrative only and may differ slightly from the actual panel.
–Connect cable A.
–Connect cable B, using 14-20 AWG (2.08–0.52 mm2), 180–220 N-cm
torque.
–Connect cable C.
–Connect cable D. The recommended cross-section of the cable is 1.5
mm2.
7. Carefully remove the protective film over the operator panel display, take care
to avoid static electricity that could damage the panel.
3.2.1 Connections to the Controller
For information about the cables to be used when connecting the operator panel to
the controller, please refer to the help file for the driver in question.
Beijer Electronics, MAEN310 12

Installation
3.2.2 Hazardous Location Installation
Connect the desired cables and attach them to strain relief plate with cable ties
provided.
3.2.3 Other Connections and Peripherals
Cables, peripheral equipment and accessories must be suitable for the application
and its environment. For further details or recommendations, please refer to the
supplier.
Beijer Electronics, MAEN310 13

Technical Data
4TechnicalData
Parameter X2 extreme 15 CO
Frontpanel,W×H×D 411×286×7mm
Cut out dimensions,
W×H
Maximum corner radius: 4 mm
Mounting depth 66 mm (166 mm including clearance)
Front panel seal IP 65 UL/NEMA Type 4X, Type12
Rear panel seal IP 20
Touch screen
material
Polyester on glass, ITO film, resistive
Frame overlay Autoflex EBA 180L
Touch screen
operations
1 million finger touch operations
Reverse side
material
Powder-coated aluminum
Frame material Powder-coated aluminum
Weight 4.1 kg
CPU i.MX 6DualLite
Dual ARM Cortex-A9 Core
800 MHz
512 kB L2 cache
Serial ports Standard D-sub (9 Pin, female)
COM1: RS-232 with RTS/CTS
COM2: RS-422/RS-485
COM3: RS-485
1×RS-232 Rx/Tx with RTS/CTS and 1×RS-422, or 2×RS-485
or 2×CAN 2.0B
Ethernet 10/100 Mbit Base-T (shielded RJ45 with LEDs)
USB Standard USB Type A connector, dual stack horizontal
Supports up to USB 2.0 High Speed
External storage
media
1×SDcard
Flash memory
(application
memory)
1.5 GB SSD (eMMC)
Memory RAM 1 GB DDR3
NVRAM N/A
LED 1 × Multi color
Real time clock Yes
Battery BR 2330A/GAN lithium battery,
non replaceable
Power consumption
at rated voltage
18 W
Fuse Internal DC fuse, 4 AT SMT
Beijer Electronics, MAEN310 14

Technical Data
Parameter X2 extreme 15 CO
Power supply +24 V DC
CE: The power supply must conform with the requirements
according to EN/IEC 60950 and EN/IEC 61558-2-4.
UL and cUL: The power supply must conform with the
requirements for class 2power supplies.
Display TFT-LCD with LED backlight
800 × 480 pixels, 262k colors
Active area of
display, W × H
15.4” diagonal
Pixel errors Class I (ISO 9241-307)
Backlight brightness 500 cd/m2
Backlight lifetime 50,000 hours
Operating
temperature
-10°C to +50°C
Storage temperature -20°C to +60°C
Relative humidity in
operation
5% – 95% non-condensation
Vibration 1g, according to EN/IEC 60068-2-6, Test Fc
Mechanical shock 10g, half-sine, 11ms according to EN/IEC60068-2-27
Approvals and
certifications
CE/FCC/KC
Information is available on www.beijerelectronics.com
UL approval Information is available on www.beijerelectronics.com
and/or UL.com
Marine certificates Information is available on www.beijerelectronics.com
Beijer Electronics, MAEN310 15

Chemical Resistance
5 Chemical Resistance
5.1 Metal Casing
The frame and casing material is powder-coated aluminum. This powder paint
withstands exposure to the following chemicals without visible change:
Acetic acid 10% Phosphoric acid 4%
Citric acid 10% Phosphoric acid 10%
Diesel Sea water
Distilled water Sodium chloride 2%
Edible oil Sodium chloride 20%
Fuel oil Sulphuric acid 20%
Hydrogen peroxide 3% Tap water
The powder paint shows limited resistance to the following chemicals at room
temperature:
Butanol Nitric acid 3%
Hydrochloric acid 5% Nitric acid 10%
Isopropyl alcohol Phosphoric acid 43%
Sodium hypochlorite 10% Turpentine
Note:
If exposure to any of the above chemicals is demanded, it is recommended to first test
the chemical in a hidden spot of the metal casing.
Thepowderpaintshowslittleornoresistancetothefollowingchemicalsatroom
temperature:
Acetic acid, conc. Methyl-ethyl ketone Toluene
Acetone Nitric acid 30% Trichlorethylene
Ammonia 5% Phenol Xylene
Ammonia, conc. Sodium hydroxide 5% 97 octane unleaded petrol
Ethyl acetate Sodium hydroxide 30% 98 octane leaded petrol
5.2 Touch Screen and Overlay Material
5.2.1 Protective Film
Autoflex EBA 180L covers the overlay surrounding the screen.
Beijer Electronics, MAEN310 16

Chemical Resistance
Solvent Resistance
The protective film withstands exposure of more than 24 hours duration under
DIN42115Part2tothefollowingchemicalswithoutvisiblechange:
Acetonitrile Diesel Petroleum spirit(1)
Ajax / Vim in solution Downy / Lenor(1) Phosphoric acid (<30%)
Alkalicarbonate
solution(1) Ethanol Potassium ferricyanide
Ammonia (<40%)(1) Glycerine Potassium hydroxide (<30%)
Acetic acid (<50%) Glycol Pure Turpentine
Ariel powder in
solution(1) Gumption(1) SBP 60/95(1)
Bleach(1) Hydrochloric acid (<36%) Sulfuric acid (<10%)
Castor oil Linseed oil Tomato ketchup
Caustic soda (<40%)(1) Methanol Trichloroacetic acid (<50%)
Cutting oil Nitric acid (<10%) White Spirit
Cyclohexanol Paraffinoil Windex
(1)
Diacetone alcohol Persil powder in solution(1)
(1) Extremely faint glossing of the texture was noted.
The Autoflex protective film withstands DIN 42 115 Part 2 exposure of up to 1
hour duration to glacial acetic acid without visible change.
The Autoflex protective film is not resistant to high pressure steam at over 100
°C or the following chemicals:
Concentrated mineral acids Benzyl alcohol
Concentrated caustic solution Methylene chloride
Beijer Electronics, MAEN310 17

Chemical Resistance
5.2.2 Touch Screen Surface
The touch screen surface on the operator panel withstands exposure to the
following solvents without visible change:
Solvents Time
Acetone 10 minutes
Isopropanol 10 minutes
Toluene 5 hours
Thetouchscreensurfaceontheoperatorpanelismadeofpolyesterwithahard
coat to resist scratches and withstand exposure to many solvents without visible
change.
5.2.3 Touch Screen Protector
For harsh environments and exposure to outdoor conditions, it is recommended
to use a protective film to guard the touch screen from damage. This optional part
can be ordered from Beijer Electronics.
Beijer Electronics, MAEN310 18

Operator Panel Drawings
6 Operator Panel Drawings
6.1 Connectors
Pos. Connector Description
1Powersupply+24VDC
2 USB 2×USBHost2.0,maxoutputcurrent500mA
3 LAN 1×10/100 Base-T (shielded RJ45)
4 COM Serial communication port
6.1.1 Communication Ports
Serial connector
Beijer Electronics, MAEN310 19

Operator Panel Drawings
6.2 X2 extreme 15 CO Outline
Note:
AStepCADfile is available on the web site www.beijerelectronics.com
Beijer Electronics, MAEN310 20